Heat Removal Rate Research Articles

Turbulent fluxes of aerosol and heat in a desertified area during intermittent emission of dust aerosol

Based on fluctuations measurement results in the components of wind speed, air temperature and concentration of aerosol particles on a desertified area in the Astrakhan region under conditions of intermittent emission of dust aerosol, vertical turbulent fluxes of dust aerosol and heat were determined. Using spectral analysis, the temporal variability of the horizontal and vertical components of wind speed, air temperature and concentration of dust aerosol particles was characterized. It is shown that the intermittent emission of the dust aerosol is determined by low-frequency convective-induced variations in the horizontal component of wind speed when the threshold saltation speed is exceeded. Significant differences in the spatiotemporal variability of vertical heat transfer and dust aerosol were revealed. The 30-minute average values of heat fluxes (90–158 W/m2) and dust aerosol (7.2–27.5 cm–2cm–1), as well as the rate of heat removal (14–21 cm/s) and dust aerosol (10–16 cm/s).

Dependence of Heat Removal Rate of Pebble-Based Rods on Inter-Pebble Matrix Fill Fraction

Carbon pebble rods are a promising candidate for use in high heat flux regions of magnetic fusion energy reactor walls. Under high (10 to 50 MW/m2) heat loads, carbon pebble rods release hot pebbles from the exposed surface, carrying away heat as the pebble rod surface recedes. In this work, we show that the surface recession rate during heating can be adjusted by changing the mechanical strength of the extruded rods, modifying the heat removal rate; this is accomplished here by varying the fill fraction of the inter-pebble matrix. A three-dimensional finite element model is presented that captures many experimental observations, including the sphere temperature and the surface recession rate. The model predicts that pebble release is caused by thermally driven crack propagation through the matrix and that the matrix strength against breaking is the single most important material parameter setting the pebble release rate; this prediction is supported by experimental results.

Comparison of the effects on heat transfer through oil oscillation in a steel piston cooling gallery: Friction welding versus laser welding

Piston cooling gallery plays a critical role in managing the temperature of the piston and its performance. This paper aims to study the effect of oscillatory heat transfer within the cooling galleries, focusing on two distinct types: flanged (friction-welded) and smooth structures (laser-welded). To do so, the Eulerian multiphase flow model and the k-ω SST turbulence model were used to simulate the oil and air flow through the cooling gallery. Key parameters such as the oil filling rate, wall heat transfer coefficient, oil outlet flow rate, heat removal rate by the oil, and overall wall heat transfer rate were assessed for both gallery designs at an engine speed of 1800 r/min. The results indicate significant disparities between the two cooling gallery structures: the smooth structure exhibits an oil filling rate that is 5.41% higher and an oil outlet flow rate that is 33.48% greater compared to the flanged structure. The flange structure impedes internal oil movement, which leads to boundary layer separation, secondary wall contact, and the emergence of a double vortex phenomena. Collectively, these factors influence the oil fill ratio. This, in turn, affects the distribution of oil within the gallery and, subsequently, the efficiency of heat transfer. Comparative analyses of heat transfer within both galleries, under the same studied conditions, revealed that the smooth structure outperforms the flanged one. However, the presence of a flange significantly alters the heat contribution from different walls, thereby highlighting the substantial impact of flanges on the overall efficiency of heat transfer.

Modeling and Thermal Analysis of Engine Block

In the realm of internal combustion engines, the engine block plays a pivotal role, where the combustion of the air-fuel mixture occurs. Due to this combustion process, high heat is released and transferred to the walls of the engine block. If this heat is not dissipated properly to the outside, it will affect the engine's performance. Hence the heat should be removed from the engine block. The heat removal rate from the engine block mainly depends on the material's thermal conductivity. Hence, this study endeavors to conduct thermal analysis on an engine block composed of various materials using ANSYS Workbench software, and modeling was done in Creo Parametric. The findings are meticulously analyzed to identify the material offering superior heat transfer performance. Index Terms: Engine block, modeling, thermal analysis, Creo Parametric, and Ansys Workbench.

Experiment study of pseudo-passive heat removal system for power battery thermal runaway propagation inhibition

Approximately 41% of power battery thermal runaway propagation accidents happen at rest conditions; hence, developing passive technologies to stop such accidents is highly necessary. Existing passive power battery thermal runaway propagation inhibition approaches involve thermal insulation. However, the relatively large thermal resistance is incompatible with thermal management, which is a bottleneck that needs to be addressed properly. In this paper, a pseudo-passive heat removal system is proposed, to be combined with less thermal resistance to cut off thermal runaway propagation. The pseudo-passive heat removal system is based on a pump-driven cooling and thermoelectric conversion process, that is, the latter converts battery heat generation into electric energy to power the former. A prototype was developed, and its operational characteristics were studied. First, steady performance of pump-driven cooling processes with large temperature differences were analyzed. Second, the transient processes of the prototype for different internal electric-energy allocations were compared. It was found that the system heat removal rate in the working mode in which more energy was assigned to the pump-driven cooling process was 35% better than the rate when more energy was assigned to the thermoelectric conversion process. The novelty of this study lies in proposing a pseudo-passive power battery heat removal system and highlighting the effects of key parameters. This study provides new insights into heat removal from power batteries and will be helpful in enhancing electric vehicle safety.

Investigation of heat transfer and friction characteristics of solar air heater through an array of submerged impinging jets

This research focuses on experimental and computational analysis of enhancement in thermal performance of a solar air heater with submerged impinging jets (SAHSIJ). The Application of submerged pipe jets generates a high impinging velocity and induces a significant degree of turbulence at the absorber plate, leading to elevated heat removal rates. This research investigates the effect of change in geometric parameters such as jet spacing ratio (Sj/Dh) from 0.108 to 0.433 at various jet angles (α) from 75° to 90° on the Nusselt number and frictional characteristics to improve the overall thermo-hydraulic performance parameter (THPP) of the system. The results obtained from SAHSIJ are compared with those of a smooth duct to determine the effectiveness in terms of the thermo-hydraulic performances parameter (THPP) of the system. It is found that the novel submerged pipe jet configuration in better in extracting heat from the absorber plate than the orifice jet and smooth duct solar air heater.

Numerical simulation of droplet impact onto heated surfaces below the boiling point

Droplet impact onto heated surfaces is a widespread process in industrial applications, particularly in the context of spray cooling techniques. Therefore, it is essential to study the complex phenomenon of droplet spreading, heat removal and flow distributions during this process. The primary focus of this research centers on the wetting dynamics at a surface temperature below the saturation temperature of the liquid. This study employs a Computational fluid dynamics (CFD) framework to simulate the impact dynamics of a water droplet onto a heated surface. The impact dynamics, spreading, air entrapment and heat transfer in the process are discussed using simulation results. The Direct Numerical Simulation (DNS) tool Free Surface 3D (FS3D), an in-house code at the Institute of Aerospace Thermodynamics, University of Stuttgart, is utilized. The Finite-Volume method is used to solve the incompressible Navier-Stokes equations, and the interface is defined by the Volume of fluid (VOF) method. In this study, the temperature change above the entrapped air bubble formed due to droplet inertia is shown, which can influence the heat removal rate in the process. Therefore, conducting a comprehensive study on the temperature shift caused by the air bubble is crucial.

Multi-scale boiling heat transfer investigation on micro-thin aluminum heaters

Nucleate boiling is a highly efficient heat transfer mode distinguished by the liquid-vapor phase change, which occurs through the formation, growth, and detachment of vapor bubbles from a heated surface. Its crucial role in various industrial applications, such as nuclear power plant operation and effective heat management in small electronic devices, has driven significant research efforts. However, despite extensive research dedicated to boiling investigations, there are still substantial knowledge gaps that hinder our ability to accurately predict heat removal rates. These knowledge gaps arise from the complex nature of small-scale boiling phenomena, which are further complicated by their strong dependence on operating conditions and the interactions between walls and fluids. In an effort to address some of these gaps, we conducted multi-scale investigations during pool boiling of de-ionized water on micro-thin aluminum heaters. We captured bubble dynamics through multiple synchronized diagnostic sources, including high-speed backlit imaging to track bubble growth, synchronized high-speed infrared thermometry to capture the corresponding thermal footprint on the boiling surface, and in-house developed fast-response micro-thermocouples to measure temperature at multiple locations within the fluid. Our study reveals peculiar aspects of heat transfer mechanisms occurring at single bubble level (low heat fluxes) and in fully developed nucleate boiling regimes (high heat fluxes).

Experimental comparison of finned tube heat exchangers for heat rejection under natural convection conditions

This article presents experimental analysis of heat removal capabilities of a wavy finned tube heat exchanger operating under natural convection conditions Two types of heat exchangers are considered in this work: standard construction exchangers, most often found in waste heat rejection devices and exchangers based on a novel geometry, which supports intensification of heat transfer processes under natural convection. The aim of the research was to experimentally verify the novel conception and to determine the thermal efficiency of heat exchangers under the influence of selected design parameters. The factors analyzed in the research include: temperature difference between the heat transfer surface and the surrounding air, different angles of the units transferring heat and the height of the exchanger casing. Four variants of the casing height were considered in this work. The conducted research also allowed to determine the influence of the fin spacing on the performance of the heat exchangers under natural convection conditions. The test results obtained show that the novel geometry allows for significance improvement of heat transfer efficiency. The proposed solution allowed to increase the density of the heat flux from 12% in (fin spacing of 2.8 mm) up to 24% (fin spacing of 5.6 mm). It was also observed that the height of the casing has significant impact on the heat transfer efficiency. For each of the analyzed cases, the heat exchanger without a casing was characterized by the lowest thermal efficiency, while the highest heat flux was removed from the exchanger with the highest casing (up to four times higher heat transfer rate). It was determined that the largest amount of heat was removed from exchangers located horizontally, while the exchanger with an angle of 60°, was characterized by the lowest rate of heat removal. Another factor which was determined to have significant impact on the performance of the heat exchangers is the spacing between the fins. The research results obtained shows that increasing the spacing of the finned surface from 2.8 mm to 5.6 mm resulted in an average twofold increase in thermal efficiency in the case of four-row exchangers and an almost threefold increase in the case of two-row exchangers. The obtained results can be used as basic guide for the development of finned tube heat exchangers operating under natural convection conditions.

A computational study of binary eutectic system with convection under volumetric freezing: A Moving Boundary Problem

A reduction in the operating time during the solidification of an eutectic alloy is one of the prime demands in front of the investigators. The classical theory of solidification was not able to offer rapid solidification of an alloy due to not account the structural property of the material. To account convection and external heat sink effect, an external volumetric heat sink is considered and it depends on the distance and time. The thermal conductivity, density, and specific heat of the mushy zone are assumed to be the linear combination of solid and liquid regions properties with a solid fraction distribution. The mathematical model accounts for the solid fraction distribution, which has a linear relationship with the temperature of the mushy zone. The analytical solution of the problem has been determined via similarity transformation. To explore the current study, numerical data of the Copper-Aluminum alloy with 5% Copper is presented. It has been found that with a volumetric heat sink, the rate of solidification becomes faster than usual. Further, the rate of heat removal from the surface accelerates. Convection enhances the rate of freezing of the eutectic alloy. The temperature of the mushy region is going up for the increasing value of the solid fraction in mushy zone, which is lying in [0,1] and when we increase the strength of volumetric heat, then the temperature profile decreases and, the first-interface and second-interface increase gradually in the whole medium. We compared the current result with Tien and Geiger’s result, and it is found in good compliance. It is expected that the current study will improve the fundamental understanding of the solidification of an eutectic alloy and reduce the time for freezing, which is useful to design industrial freezing devices for alloys.

CFD simulations of helium layer erosion in one PANDA vessel following cooler activation

We performed CFD simulations of the two H2P6 cooler tests conducted in the PSI PANDA vessel as part of the OECD/NEA HYMERES-2 project. Initially, the vessel atmosphere consists of a 60/40 % vol. steam- air mixture. Then, a helium stratification (15 % vol.) is introduced in the upper half of the vessel. The two experiments H2P6_1 and H2P6_2 are characterized by the activation respectively of 3 and 1 cooler(s) in the upper part of the vessel. In the course of the experiments, condensation takes place, resulting in a gradual pressure decay and erosion of the helium layer until complete mixing is achieved.The URANS k-ε is used to model turbulence. CFD Best Practice Guidelines are followed to minimize numerical errors, with preliminary mesh sensitivity studies. A correlation based on the heat-and-mass transfer analogy is employed to estimate steam condensation rates.Each cooler consisting of 18 tubes is simplified into a cuboid with equivalent heat transfer area. In a further simplification, it is assumed that the cooler wall has a thickness of zero and is initially at the temperature of the coolant. The small initial energy stored in the mass of the cooler at time zero is therefore neglected.The simulation for H2P6_1 matches the main experimental parameters (heat removal rate, pressure, species concentrations) almost perfectly. For H2P6_2 the heat removal rate is slightly under-predicted, with a corresponding over-prediction of the pressure by a maximum of 3 %. The inclusion of radiative heat transfer modeling improves the accuracy of the temperature field but has little influence on the pressure or heat removal histories.These results show that CFD allows accurate predictions of containment mixing when coolers are activated. Moreover, the simulations also indicate that multiple cooler units can be represented by one larger equivalent unit.

A nanofluid-based hybrid photovoltaic-thermal -thermoelectric generator system for combined heat and power applications

This study investigates the use of nanofluid-cooled Thermoelectric Generators (TEGs) integrated with a Photovoltaic (PV) panel to enhance the overall energy efficiency of the system. Three cooling fluids — Water (W), CuO/W single Nanofluid (NF), and CuO-Fe/W hybrid NF — are examined at various flow rates for cooling the PV panel. The research studies the PVT-TEG-NF system considering both normal and concentrated solar irradiation in a 3D parallelly-cooled heat sink setup and comparing its electrical and thermal performance, which has not been previously addressed in the literature. The results demonstrate that by utilizing CuO-Fe/W, the PV temperature at irradiation of 935 W/m2 in the summer can be maintained at 31.7 °C, which is 8.8 % and 13 % lower than those achieved by using CuO/W and water, respectively. For 0.08 m/s of CuO-Fe/W inlet velocity, the total output power PV-TEG is about 9.5 W, with a heat removal rate of ∼37.2 W. Additionally, by utilizing the CuO-Fe/W compared to water, the combined efficiency of the system (the ratio of electrical and thermal power output to solar input) increases from 66.7 % to 76.7 %. In the second part, the study introduces a new approach to maintain a steady PV efficiency while increasing solar concentration by adjusting the cooling fluid flow rate. By increasing solar concentration from 1.5 suns to 2.5 suns, the PV temperatures could be maintained at 44.5 °C and 51.5 °C using CuO-Fe/W and water with 0.12 m/s of inlet velocity, respectively. This made it possible to enhance the power output of the PV and TEGs by 65.9 % and 187 %, respectively, by using CuO-Fe/W as coolant, while the temperature of the panel could be maintained at a safe level.

A COMBINED ACTIVE (PIEZOS) AND PASSIVE (MICROSTRUCTURING) PARTIAL FLOW-BOILING APPROACH FOR STABLE HIGH HEAT-FLUX COOLING WITH DIELECTRIC FLUIDS

Controlled but explosive growth in vaporization rates is made feasible by ultrasonic acoustothermal heating of the microlayers associated with microscale nucleating bubbles within the microstructured boiling surface/region of a millimeter-scale heat exchanger (HX). The HX is 5 cm long and has a 1 cm × 5 mm rectangular cross section that uses saturated partial flow-boiling operations of HFE-7000. Experiments use layers of woven copper mesh to form a microstructured boiling surface/region and its nano/microscale amplitude ultrasonic (~1-6 MHz) and sonic (< 2 kHz, typically) vibrations induced by a pair of very thin ultrasonic piezoelectric-transducers (termed piezos) that are placed and actuated from outside the heat-sink. The ultrasonic frequencies are for substructural microvibrations whereas the lower sonic frequencies are for suitable resonant structural microvibrations that assist in bubble removal and liquid filling processes. The flow and the piezos' actuation control allow an approximately 5-fold increase in heat transfer coefficient value, going from about 9000 W/m<sup>2</sup>-°C associated with microstructured no-piezos cases to 50,000 W/ m<sup>2</sup>-°C at a representative heat flux of about 25 W/cm<sup>2</sup>. The partial boiling approach is enabled by one inlet and two exit ports. Further, significant increases to current critical heat flux values (~70 W/cm<sup>2</sup>) are possible and are being reported elsewhere. The electrical energy consumed (in W) for generating nano/micrometer amplitude vibrations is a small percentage (currently < 3%, eventually < 1% by design) of the total heat removed (in W), which is a heat removal rate of 125 W for the case reported here.

Novel Cooling Strategy for a Hybrid Photovoltaic/Parabolic Dish Concentrator

In this paper, the thermo-optical performance using novel cooling strategy improvements for a hybrid photovoltaic/parabolic dish concentrator with a conical thermal receiver using a beam splitter filter (PV/PDC-CTR-BSF) is investigated. The study’s main goal is to improve the cooling effectiveness of the serpentine-shaped cooling duct by investigating the effect of the cross-section shape and positioning of the cooling duct under the PV panel. Typical cooling pipes have either a rectangular or circular cross-section and are usually attached to the back sheet of the PV panel using off-the-shelf adhesives that have very low thermal conductivity. With the advent of 3D printing technology, the back sheets could be 3D-printed with integral cooling ducts of different cross-sections at different locations and orientations within the back sheet that allow for increased heat transfer from the back sheet and thus improve PV/PDC-CTR-BSF’s thermos-optical performance. For this purpose, the study investigates and compares the thermal performance of four different cooling duct cross-sections that include: rectangular, semi-circular, semi-elliptical and triangular. For each of the cooling duct cross-sections, several positions and orientations, which include flush below the back sheet layer and embedded inside the back sheet but positioned at the bottom, middle and top of the back sheet, are examined. Numerical simulations using the commercial software ANSYS FLUENT(R2019) are performed to assess the performance of the cooling ducts and, in turn, the thermo-optical performance of the PV/PDC-CTR-BSF system. The semi-elliptical cross-section duct embedded in the middle of the back sheet was found to yield the best cooling performance since its rate of heat removal from the PV back sheet was found to be the highest.

Study of cutting temperature during turningof high-hard cast irons

Purpose. To study the forces and temperature in the cutting zone during machining of high-hard cast iron with special prefabricated cutters with brazed niborite and ciborite inserts. To determine the influence of geometric characteristics of the cutting tool, cutting modes and hardness of the material being machined on the temperature. The methods. The research methods were based on the basics of cutting theory and cutting tools, material science properties of the tool and the material being processed. The research stand with special equipment was used. Findings. The nature of the change in cutting forces temperature with depth t, feed rate S and cutting speed v was experimentally investigated. A non-contact method of measuring the temperature in the cutting zone during turning high-hard cast irons of different chemical composition with cutting inserts made of niborite and ciborite PSM has been substantiated. It is shown that different measurement conditions (turning modes, cutting geometry and the degree of blunting of the cutters, hardness and grade of the machined steel) do not allow determining the average proportionality coefficient CQ. The hardness of the material being machined affects the cutting forces and temperature. Under identical turning conditions for cast irons with a hardness of 220 to 610 HB, the temperature increases by 1,9 times. It has been experimentally established that with the growth of normal and tangential forces on the back surface of the cutter as its wear develops, an additional increase in the total cutting force and heat source power is observed –the temperature increases by 1,3 times. The originality. It was found that the increase in cutting temperature is associated with an outstripping increase in heat generation power over the heat removal rate (with a deterioration in the conditions of heat removal from the top of the blade). The influence of the geometric parameters of the tool and the hardness of the material being machined on the temperature during turning of high-hard cast irons has been proved. Practical implementation. The experimental data obtained will make it possible to develop a mathematical model taking into account the geometric parameters of the tool, the hardness of the material being processed, and the power and energy parameters of the cutting process.

Multiphase simulation of sustainable nanoenhanced ionic liquid coolants for improved thermal performance in Ti–6Al–4V alloy drilling

Extensive research has been conducted by the manufacturing industry to enhance the efficiency of drilling processes by focusing on the utilization of nanoenhanced cutting fluids that possess excellent heat conductivity. Due to their eco-friendliness and adaptability of physical and chemical properties, ionic fluids offer enormous potential for application as cutting fluids. This study investigates the computational fluid dynamics analysis of the heat transfer performance of various ionanofluid pairs dispersed with nanoparticles as cutting fluids in the drilling process using Ansys Fluent software. For this purpose, 1-Hexyl-3-methyl-imidazolium-tetrafluoroborate is considered the ionic fluid, and its thermal behavior is examined by dispersing it with nanoparticles of copper, silver, and multiwalled carbon nanotubes (MWCNT) at different particle volume fractions and Reynolds numbers. The workpiece is composed of an alloy of titanium Ti–6Al–4V, while the drill bit is made of tungsten carbide-cobalt. It is observed that the ionic nanocoolant mist emanates from the spray tip and moves towards the drill bit-workpiece interface. Initially, the coolant's velocity is greatest close to the orifice, and as time passes, it approaches the drilling space. The data indicates that the spraying velocity of the coolant augments over time and that it disperses heat at the tool-chip interface. The results help us validate the flow and interaction of ionanocoolant with the drilling zone. With a rise in the volume fraction of added nanoparticles and Reynolds number, the results indicated a significant decrease in the drilling temperature. With a higher particle volume fraction, the MWCNT-ionic coolant combination decreases the drilling temperature of pure ionic liquid by 25.64 %. The copper, silver, and MWCNT ionanofluids enhance the average heat transfer coefficient of pure ionic coolant by 35.14 %, 47.42 %, and 62.75 %, respectively. In addition, MWCNT nanocoolants demonstrated improved thermal performance and heat removal rate in comparison to copper and silver ionanocoolants.

Thermo-hydraulic performance evaluation of radial tree-branching microchannel heat sinks for electronic cooling applications

The fractal-like tree-branching microchannel heat sink (TB-MCHS) can be a potential solution for the cooling of electronic devices due to its ability to dissipate high heat flux and maintain uniform temperature distribution on the chip surface while requiring lower pumping power compared with the conventional TB-MCHS with constant channel depth. This work proposed a novel design of radial TB-MCHS with continuously varying, either increasing or decreasing, channel depth from the centre inlet to the radial outlet, resulting in different fluid volumes in channels compared to the conventional constant channel height TB-MCHS. A three-dimensional numerical model is developed and validated with in-house experimental results to study the thermo-hydrodynamic performance and entropy generation of the TB-MCHSs. The results reveal that the proposed designs of TB-MCHS with different fluid volumes negligibly enhance the heat transfer coefficient and significantly reduce the pressure drop and pumping power requirement compared to that of constant fluid volumes. The TB-MCHS with continuously increasing channel depth (TB-MCHS-DIV) exhibits the lowest pressure drop, thermal resistance, substrate temperature, and entropy generation among all the designs of TB-MCHS considered. However, the TB-MCHS-DIV shows the lowest convective heat transfer coefficient and higher coefficient of performance (COP) and heat removal rate than the TB-MCHS-ST. Further, it is found that the TB-MCHS-DIV can be performed better than TB-MCHS-CON and TB-MCHS-ST at constant pumping power.

Study of Influences of the Level of Zr Oxidation and Volumetric Heat Generation on Heat Transfer and Crust Formation Within CANDU Corium

A full-station blackout at a nuclear power plant can lead to fuel failures and radiological release to the environment if there is a breach of the reactor vessel. For Canada Deuterium Uranium (CANDU) reactors, the expected failure mechanism is through thermal stress concentration at the calandria vessel wall, and is thus influenced by local heat flux values. The current study uses computational fluid dynamics to simulate heat transfer, fluid flow, and crust formation within a CANDU geometry. Sensitivity to critical parameters, including the volumetric decay heat generation rate and the percentage of Zr oxidation is explored. The results show that as the volumetric heat generation rate decreases, the crust is thicker, and the wall heat flux is lower. This suggests that the activation of mitigating measures that delay the accident progression result in more favorable outcomes. The percentage of Zr oxidation primarily influences the thermal conductivity, which impacts the crust formation and wall heat flux rates. Specifically, corium with a lower percentage of Zr oxidation has higher thermal conductivity, and thus lower heat transfer resistance. This results in lower corium temperatures, which reduces the radiation heat transfer from the top surface and also increases crust thickness. Higher rates of heat removal from the vessel wall thus occur. In contrast, a higher percentage of Zr oxidation results in lower thermal conductivity, which leads to lower wall heat flux and a thinner crust at the vessel wall. Overall, these findings highlight the importance of considering the effects of sensitivity parameters on the heat flux distribution in the event of severe accidents.

Methodology for modeling spray cooling of a cylindrical tube heated in the film boiling regime

This study examines spray cooling of horizontal, circular tubes when the surface temperature exceeds the Leidenfrost point, and the individual drop impacts are in the film boiling regime. Although film boiling is not an optimal condition for heat transfer, it is encountered in transient cooling processes or when high temperatures persist along the tube. The goal of the study is to apply existing models for drop impact and heat transfer to surfaces more complex than flat plates and to determine the overall steady state heat removal rate as an essential parameter for heat exchanger design. The spray characteristics are prescribed by a local number flux and drop size, assuming a random distribution in space and a uniform velocity of all drops. The angle of individual drop impingement on the cylindrical tube is accounted for through the maximum spreading diameter of the drop on the surface and the normal component of impact velocity. Furthermore, drop-drop interaction on the heated surface is accounted for at high local number flux values through an effective coverage area coefficient.The results are expressed in the form of a local heat transfer coefficient. These results confirm that the most influential parameters regarding heat transfer are the liquid mass flow rate in the nozzle and the drop diameter; however, they also indicate that the non-normal impact of drops over portions of the cylindrical tube leads to a highly reduced number flux; hence heat transfer. This oblique impact angle arises for one from the local spray angle, but more drastically from the curved, cylindrical surface; the latter leading to a dramatic sharp decrease in heat transfer. This is important information when considering the use of multiple spray nozzles, either circumferentially or longitudinally along the tube, since it dictates the optimal spacing between neighbouring nozzles.

A Review of Parameters and Mechanisms in Spray Cooling

Miniaturisation in avionics, electronics, and medical appliances has led to demands for rapid heat dissipation techniques. The spray cooling technique has gained importance recently due to its advantage over other cooling methods. Parameters affecting heat transfer mechanisms during spray cooling are contemplated. This review presents different heat transfer parameters and their effect on spray cooling by analysis from past studies. Heat transfer surface modifications and different coolant variations to enhance heat transfer effectiveness are also reviewed. Apart from high heat flux having more applications, low heat flux studies have also grabbed the researchers to find solutions with a temperature range lower than 250˚C. Therefore, the upcoming spray cooling technology will have broad applications that will contribute to the maximum efficiency of the heat removal rate.