BiCuSeO, an oxide thermoelectric material with a superlattice structure, presents the advantages of affordability, low toxicity, and environmental friendliness. However, its intrinsic low electrical conductivity has impeded its possible applications. To address this challenge, we put tiny PbZr0.52Ti0.48O3 (PZT) with varying weight percentages (x = 0, 5, 7, 9, 11) into BiCuSeO (BCSO) to fabricate thermoelectric nanocomposites. Through the spark plasma sintering process, PZT particles underwent in-situ decomposition, generating nano-sized second phases such as PbO2, TiO2, and PbZrO3, which are homogenously distributed within BCSO matrix (validated by XRD and TEM). The introduced PbO2, TiO2, and PbZrO3 second phases served a dual purpose: inhibiting the grain growth of BCSO and introducing additional nano-grain boundaries. This resulted in more effective phonon scattering sites, thereby reducing lattice thermal conductivity. Simultaneously, the Pb element derived from PZT decomposition was doped into the Bi site of the BCSO matrix, causing a reduction in the band gap of BCSO from 0.49 eV to 0.388 eV and a significant increase in carrier concentration. Consequently, this doping enhanced the electrical conductivity of BCSO-based composites, with the composite with 11 wt% PZT additive amount exhibiting a remarkable 318-fold increase, reaching 550 S/cm compared to pristine BCSO. Notably, the composite with 7 wt% PZT additive amount achieved an exceptionally low lattice thermal conductivity of 0.333 W m−1 K−1 at 823 K. Through the synergistic optimization of electrical and thermal transport properties, the BCSO-based composite with 7 wt% PZT additive amount obtained a ZT value of ∼0.9 at 873 K, representing a 2.45-fold increase compared to pristine BiCuSeO. This straightforward method presents a cost-effective and scalable approach to enhance the thermoelectric performance of various materials, opening new avenues for potential commercial applications.
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