Pulsed DC Research Articles

Research on detection and protection technology of DC residual current

Abstract To realize that the residual current device can accurately and quickly detect the fault when the fluctuating DC residual current occurs in the system and improve the system’s safety, a DC residual current detection and protection method based on VMD was proposed. Particle Swarm Optimization (PSO) was used to optimize the penalty factor and the number of decomposition layers of VMD. The minimum envelope entropy of the residual current signal is used as the fitness function to obtain the optimal combination. The criterion of fault occurrence is established based on the optimal modal component mutation characteristic of the residual current decomposed by VMD. Experiments show that this method can identify faults quickly and effectively when pulsating DC residual current is generated in the system.

Measurement and Analysis of Surface Temperature Gradients on Magnetron Sputtered Thin Film Growth Studied Using NiCr/NiSi Thin Film Thermocouples.

In the general analysis of thin-film growth processes, it is often assumed that the temperature of the film growth surface is the same as the temperature of the film growth substrate. However, a temperature gradient exists between the film growth surface and film growth substrate. Using the growth surface of TiO2 thin films as an example, the temperature gradient of the film growth surface is tested and analyzed. A NiCr/NiSi thin-film thermocouple is fabricated using the direct-current pulse magnetron sputtering method. A three-layer NiCr/NiSi thin-film thermocouple temperature measurement system is established to measure the temperature gradient of the film growth surface. The growth surface temperature and substrate temperature of the TiO2 thin films are measured. For a sputtering power density of 0.83W cm- 2, the temperature difference between the first and second layers is 104.79°C, while the temperature difference between the second and third layers is 39.92°C. A standard K-type thermocouple is used to measure the substrate temperature, which is recorded to be 132.05°C, consistent with common measurements of substrate temperature. The heat conduction on the film growth surface in the vacuum chamber is examined and a model for the temperature measurement device during film growth is constructed.

Recent Advances in Aluminum Nitride (AlN) Growth by Magnetron Sputtering Techniques and Its Applications

This review explores the processes involved in enhancing AlN film quality through various magnetron sputtering techniques, crucial for optimizing performance and expanding their application scope. It presents recent advancements in growing AlN thin films via magnetron sputtering, elucidating the mechanisms of AlN growth and navigating the complexities of thin-film fabrication. Emphasis is placed on different sputtering methods such as DC, RF, pulsed DC, and high-power impulse DC, highlighting how tailored sputtering conditions enhance film characteristics in each method. Additionally, the review discusses recent research findings showcasing the dynamic potential of these techniques. The practical applications of AlN thin films, including wave resonators, energy harvesting devices, and thermal management solutions, are outlined, demonstrating their relevance in addressing real-world engineering challenges.

Electromagnetic plasma micro actuator for active airflow control

This study presents a novel electromagnetic plasma micro actuator capable of generating ionic wind at an extremely low voltage. Ionic and electron movements, driven by the Lorentz force, introduce a lateral injection of initiation carriers, resulting in a significant reduction in discharge onset voltage. Straight ionic wind was demonstrated using a tapered gap electrode, which allowed continuous movement of plasma filament along the electrode at the speed of 4m/s when a DC pulse of 900V was applied. The results suggest that the proposed device may address key challenges faced by current ionic wind generators, such as high voltage requirements and limited device lifespans. In addition, a notable change in the airflow was observed when the direction of ionic wind was altered, indicating the feasibility of active airflow control with stable plasma formation and fast response times.

Analysis of pulsed direct current reactive magnetron sputtering on a silicon target

Reactive sputtering is a very useful technique, particularly, for producing inhomogeneous interference filters, where the refractive index changes smoothly during deposition. In such a context, precise control of deposition parameters is crucial for replicating the desired optical properties. This study employed a pulsed DC power source to investigate the influence of a duty cycle on target poisoning, sputtering plasma characteristics, electric signals, and optical and morphological properties of synthesized films. Reactive pulsed DC magnetron sputtering was characterized by analyzing the behavior of plasma emission via optical emission spectroscopy and voltage-current signals, while modulating parameters such as the oxygen content within the vacuum chamber. A set of thin films was coated on glass substrates under different system conditions. These films underwent characterization employing spectroscopic ellipsometry to ascertain their optical constants, atomic force microscopy for surface morphology analysis, and x-ray diffraction for the determination of crystalline structures. The results indicate that longer duty cycles required higher oxygen levels to poison the target. Additionally, a detailed analysis of electrical signals revealed nonsquare waveforms, whose characteristics were influenced by both the duty cycle and the oxygen content within the sputtering chamber, resulting in higher effective voltages during the on-time of the voltage pulse. Grown films via reactive pulsed DC magnetron sputtering were also compared to films grown via conventional DC magnetron sputtering at equivalent conditions of target poisoning.

Effect of Current Waveform on Microstructure Evolution and Mechanical Properties of GH4169 High-Temperature Alloy Tungsten Inert Gas Additive Manufacturing.

Direct current (DC) and pulsed DC tungsten inert gas (TIG) additive manufacturing processes were employed to fabricate GH4169 high-temperature alloy specimens. Upon comparing and analysing the two additive manufacturing methods, the evolution of microstructure and mechanical properties of the additively manufactured specimens were discussed. It provided a useful reference for the engineering application of pulsed DC TIG technology. The results showed that the overall forming process of the specimen was relatively stable under the DC TIG additive manufacturing and pulsed DC TIG additive manufacturing processes. The aspect ratio of the deposited layer of the pulsed DC-deposited specimen was relatively low, and the deposited layer of the pulsed DC specimen became flatter, which was conducive to maintaining the stability of the molten pool during the deposition process and improving forming accuracy. The microstructure distribution of the deposited layer from bottom to top was relatively uneven, with columnar dendrites in the bottom layer, cellular crystals in the middle layer, and equiaxed crystals in the top layer. Compared with the DC TIG additive manufacturing of GH4169 high-temperature alloy specimens, the Laves phase of the pulsed DC specimens was significantly reduced, which improved the plasticity and brittleness of the material.

Laying the foundations for selective-fish guidance using electricity: multi-species response to pulsed direct currents

To develop effective technology that employs electric fields to simultaneously guide valued freshwater fish whilst limiting the range expansion of undesirable invasive species, there is a need to quantify the electrosensitivity of multiple families. This experimental study quantified the electrosensitivity of two carp species that, in UK, are invasive (grass carp, Ctenopharyngodon idella, and common carp, Cyprinus carpio) and compared the values with those previously obtained for adult European eel (Anguilla anguilla), a species of conservation concern in Europe. Electric field strengths (V/cm) required to elicit physiological responses (twitch, loss of orientation and tetany) were identified across four pulsed direct current (PDC) electric waveforms (single pulse-2 Hz, double pulse-2 Hz, single pulse-3 Hz and double pulse-3 Hz). Grass carp were sensitive to differences in waveform with tetany exhibited at lower field strengths in the single pulse-2 Hz treatment. Both cyprinid species responded similarly and were less sensitive to PDC than adult European eel, although loss of orientation occurred at lower field strengths for grass than common carp in the single pulse-3 Hz waveform treatment. This variation in electrosensitivity, likely due to differences in body length, indicates potential for electric fields to selectively guide fish in areas where invasive and native species occur in sympatry.

Frequency and voltage-modulation multistable wave plate based on liquid crystals doped with silica nanoparticles

In this study, we demonstrate an all-range multistable liquid crystal (LC) wave plate. Its multistability arises from the formation of silica nanoparticle networks within the LC cell on the substrates, which stabilize LC molecules and induce varying phase retardation. Modulating the phase retardation of the LC wave plate can be achieved through the application of a DC pulse or by adjusting the frequency of the pulse. This multistable characteristic not only conserves energy but also enhances its versatility across diverse domains.

Influence of SiO2 Nanoparticles Extracted from Biomass on the Properties of Electrodeposited Ni Matrix Composite Films on Si(100) Substrate.

Lab-made biosilica (SiO2) nanoparticles were obtained from waste biomass (rice husks) and used as eco-friendly fillers in the production of nickel matrix composite films via the co-electrodeposition technique. The produced biosilica nanoparticles were characterized using XRD, FTIR, and FE-SEM/EDS. Amorphous nano-sized biosilica particles with a high SiO2 content were obtained. Various current regimes of electrodeposition, such as direct current (DC), pulsating current (PC), and reversing current (RC) regimes, were applied for the fabrication of Ni and Ni/SiO2 films from a sulfamate electrolyte. Ni films electrodeposited with or without 1.0 wt.% biosilica nanoparticles in the electrolyte were characterized using FE-SEM/EDS (morphology/elemental analyses, roundness), AFM (roughness), Vickers microindentation (microhardness), and sheet resistance. Due to the incorporation of SiO2 nanoparticles, the Ni/SiO2 films were coarser than those obtained from the pure sulfamate electrolyte. The addition of SiO2 to the sulfamate electrolyte also caused an increase in the roughness and electrical conductivity of the Ni films. The surface roughness values of the Ni/SiO2 films were approximately 44.0%, 48.8%, and 68.3% larger than those obtained for the pure Ni films produced using the DC, PC, and RC regimes, respectively. The microhardness of the Ni and Ni/SiO2 films was assessed using the Chen-Gao (C-G) composite hardness model, and it was shown that the obtained Ni/SiO2 films had a higher hardness than the pure Ni films. Depending on the applied electrodeposition regime, the hardness of the Ni films increased from 29.1% for the Ni/SiO2 films obtained using the PC regime to 95.5% for those obtained using the RC regime, reaching the maximal value of 6.880 GPa for the Ni/SiO2 films produced using the RC regime.

Determination of the electron temperature and electron density in reduced pressure hydrogen peroxide (H2O2) discharge.

A reduced pressure glow discharge is produced by passing a high-power pulsed DC source of 0-500W with a frequency of 50Hz across two parallel disk electrodes. A hydrogen peroxide aqueous solution is used as a flowing gas for discharge generation. Optical emission spectroscopy is employed to diagnose the discharge generated at a reduced pressure of 0.2mbar with an electrode gap of 4cm. The spectra are recorded at a power density of 9.4 mW/cm3 and typically lie in the visible wavelength range of 380-880nm. The spectra are analyzed using the line intensity ratio method to estimate electron temperature and density. The results indicated that the electron temperature and density are, respectively, 0.87eV and 6.4 × 1014cm-3.

Analysis of Aluminum Alloy Double-Pulse MIG Welding Arc Signal Characteristics Based on Broadband Mode Decomposition

Welding voltage and current in arc signals are directly related to arc stability and welding quality. Process experiments with different parameters were organized according to the orthogonal experimental design method by constructing an aluminum alloy double-pulse metal inert gas (MIG) welding arc electric signal test platform. The data acquisition system of the aluminum alloy MIG welding process was established to obtain real-time arc signal information reflecting the welding process. The aluminum alloy’s collected double-pulse arc current signals are decomposed adaptively by broadband mode decomposition (BMD). The direct current (DC) signal, pulse signal, distortion signal, ripple signal, and noise signal are separated and extracted, and the composite multiscale fuzzy entropy (CMFE) is calculated for the component set of the electrical signal. The experimental results show that the current waveform obtained by the double-pulse MIG welding current signal is consistent with the corresponding weld forming diagram. Simultaneously, the composite multiscale fuzzy entropy is calculated for the arc characteristic parameters. The rationality of matching process parameters and arc stability of aluminum alloy's double-pulse MIG welding were evaluated.

Energy Efficiency of Steady DC and Half Sine Pulsed DC in the High Voltage Pre-Plasma and Plasma Alkaline Water Electrolysis

The research addresses the contrasting views on the energy efficiency of alkaline water electrolysis using the regular DC vs the pulsed DC. We compare the high voltage steady DC electrolysis with the high voltage half-wave rectified (HWR) AC (or the half Sine pulsed DC, an unexplored form of the pulsed DC) across a wide range of voltage regimes, with a particular focus on the less explored Plasma electrolysis (PE) regime. In addition, the current-voltage characteristics are mapped across the voltage regimes (NE to PE) using a novel high-voltage 3-electrode circuit, which allows better control over the working electrode potential. The experimental design considers critical parameters such as energy efficiency, Faradaic efficiency, and current density, providing a comprehensive evaluation of the regular DC Vs. the half-wave rectified AC electrolysis.Pulsed electrolysis can facilitate bubble removal and ensure timely replenishment of reactant during the low-bias phase and this is expected to diminish over potential losses due to mass transfer resistance. However, the preliminary energy efficiency assessment suggests that the regular DC is ~13% higher at 33 V bias and ~24% higher at 26.5 V bias than the half sine pulsed DC(50 Hz) electrolysis. This suggests that for these particular reaction conditions, the fluctuations in the current leading to reactive losses in the circuit and other internal losses overwhelm any enhancement in the mass transfer characteristic of pulsed electrolysis. The study also points to regimes where significant thermal decomposition results in a significant increase in the apparent Faradaic efficiency.

In-situ optimization of lateral film uniformity in PVD system by using Fiber Bragg grating temperature sensors

Fiber Bragg grating (FBG) based temperature sensing method has been employed in this work for measuring the lateral temperature distribution on substrate plane during pulse DC magnetron sputtering deposition for optimization of lateral film uniformity. The evolution of temperature distribution with the variation of important process parameters like pulse width (496–1616 ns), deposition pressure (3.1 × 10−3–1.9 × 10–2 mbar) and sputtering power (25–250 W) have been measured over 40 mm radial distance on glass substrate horizon. To investigate the effect of substrate height on the temperature distribution, the later has been measured at two different substrate heights (60 mm and 90 mm) for varying sputtering power. Finally, the effect of variation in temperature distribution on uniformity of thickness and optical, morphological and structural properties have been investigated by separately depositing two HfO2 thin films at two representative extreme deposition powers (75 W and 200 W). The correlation of film non-uniformity of the above properties with the temperature distribution suggests that FBG based multipoint temperature sensing can be possibly used as an indicative tool for in situ optimization of the lateral film uniformity. In addition, the fast response and workability in plasma environment of FBG sensors enables precise in situ mapping of temperature distribution in sputtering process.

Direct Current Pulse Atmospheric Pressure Plasma Jet Treatment on Electrochemically Deposited NiFe/Carbon Paper and Its Potential Application in an Anion-Exchange Membrane Water Electrolyzer.

An atmospheric pressure plasma jet (APPJ) is used to process electrochemically deposited NiFe on carbon paper (NiFe/CP). The reactive oxygen and nitrogen species (RONs) of the APPJ modify the surface properties, chemical bonding types, and oxidation states of the material at the self-sustained temperature of the APPJ. The APPJ treatment further enhances the hydrophilicity and creates a higher disorder level in the carbon material. Moreover, the metal carbide bonds of NiFe/CP formed in the electrochemical deposition (ED) process are converted to metal oxide bonds after APPJ processing. The potential application of APPJ treatment on NiFe/CP in alkaline water electrolysis is demonstrated. With more oxygen-containing species and better hydrophilicity after APPJ treatment, APPJ-treated NiFe/CP is applied as the electrocatalyst for the oxygen evolution reaction (OER) in alkaline water electrolysis. APPJ-treated NiFe/CP is also used in a custom-made anion-exchange membrane water electrolyzer (AEMWE); this should contribute toward realizing the practical large-scale application of AEM for hydrogen production.

Influence of energy transfer processes on the rovibrational characteristics of CO2 in low-temperature conversion plasma with Ar and He admixture.

The influence of argon and helium on the rovibrational kinetics of carbon dioxide (CO2) and CO in low-temperature conversion plasma is investigated. With this objective, a combined experimental and computational study is conducted, applying quantum cascade laser infrared absorption spectroscopy to a pulsed DC CO2 glow discharge with varying noble gas admixture and modeling it with a two-term Boltzmann solver. Time-resolved rovibrational temperatures and dissociation fractions are presented, exhibiting an increase in rotational-vibrational non-equilibrium and an increasing CO2 conversion with argon (Ar) and helium (He) admixtures. Results are discussed in the context of energy transfer processes for collisions involving electrons, corroborated by electron-kinetic modeling, and heavy particle collisions. With noble gas addition, an increase in the electron number density, promoting excitation, and the high-energy tail of the electron energy distribution function are found. Penning ionization processes are proposed as an explanation for the increase in conversion, showing higher conversion for Ar due to the lower excitation thresholds and, therefore, larger state population. In the context of rovibrational kinetics, processes leading to the gain or loss of vibrational energy of CO2 are analyzed, pointing out subtle differences in, for example, relaxation rate coefficients between Ar and He. However, the cooling of the gas through conductive heat transfer is identified as the most important influence of the Ar and He admixture, as it keeps the relaxation rate for vibrational quenching low.

Sputtered niobium pentoxide layers for optical applications

The use of pulsed DC magnetron sputtered niobium pentoxide as a high index material in optical devices as Anti-Reflecting Coating (ARC) and optical filters has been investigated. When deposited on a silicon substrate with native oxide, the few nanometers of niobium pentoxide were optically distinct from the rest of the niobium pentoxide layer, effect not observed on thermally oxidized silicon substrates. The dispersion curve of this interfacial layer was determined and used to simulate the reflectometry curves. Next, an ARC consisting of a bilayer of niobium pentoxide and silica was fabricated and its optical response was simulated with this interfacial layer. Finally, a Bragg mirror consisting of seventeen layers of niobium pentoxide and silicon dioxide was realized, underlining that this interfacial layer does not affect the optical response when several layers were at stake.

Direct detection of monoterpenes in evacuated air atmospheres by glow discharge plasma source for mass spectrometry

Some compounds, including the monoterpenes, are difficult to be analyzed by chemical ionization mass spectrometry (CI-MS) mass spectrometry because of having distinct chemical features of unsaturated bonds in relatively large molecule, which is responsible for occurring fragmentation of molecular ions. A direct detection of monoterpenes, including monocyclic, bicyclic and oxygenated (acyclic), was carried out using a soft plasma ionization (SPI) source combined with a q-mass spectrometer (q-MS). Detectable signals for monoterpenes were examined in an ambient air discharge plasma when varying the discharge parameters, such as discharge pressure (0.4–3.0 kPa) and sample/carrier pressure ratio (R = 5–100%). Furthermore, to consider the ionization reactions in detail, nitrogen gas was also used as the discharge gas (carrier gas). Monoterpenes, including cross-linked bicyclic (α-pinene and β-pinene) and oxygenated (linalool, geraniol, nerol and eucalyptol), in which their simple spectrum patterns can be obtained with little or no fragmentation at an ambient air pressure of several kPa, has successfully conducted by the pulsed dc SPI-MS. To our knowledge, this is the first report demonstrating that the spectrum pattern of monoterpenes could be directly detected without any complicated fragmentation of analyte ions in the SPI source.

Modeling of cracking behavior of CrAlN coatings on silicon during micro- and nanoindentation

The deformation and failure behavior of any coating governs the performance of the resulting coating system. In the present work, we numerically and experimentally examine the fundamental deformation mechanisms of CrAlN coating on Si substrate, particularly its cracking behavior under indentation processes. For this purpose, CrAlN coatings deposited on monocrystalline Si substrates by pulsed DC magnetron sputtering were subject to indentation procedures with different depths. Subsequent characterization of top surface and cross-sectional morphologies demonstrates a strong dependence of coating profile and microstructures on the initial surface condition of the substrate. Specifically, uniform CrAlN coatings with a thickness of 1.1 μm and densified columnar microstructures were prepared on a polished Si substrate. Berkovich nanoindentation test with an indentation depth of 530 nm derives the mechanical properties of the prepared CrAlN coating. The corresponding finite element simulation reveals the propensity of cracking initiation accompanied by the stress concentration at three edge corners of the dent. Subsequent microindentation test with an indentation depth of 1.09 μm demonstrates the coexistence of plastic deformation and brittle fracture of CrAlN coating. In particular, surface radial cracks within CrAlN coating are experimentally and theoretically observed, and the cracking processes are analyzed in detail by finite element simulations.

Nanoimprint Lithography for Next-Generation Carbon Nanotube-Based Devices.

This research reports the development of 3D carbon nanostructures that can provide unique capabilities for manufacturing carbon nanotube (CNT) electronic components, electrochemical probes, biosensors, and tissue scaffolds. The shaped CNT arrays were grown on patterned catalytic substrate by chemical vapor deposition (CVD) method. The new fabrication process for catalyst patterning based on combination of nanoimprint lithography (NIL), magnetron sputtering, and reactive etching techniques was studied. The optimal process parameters for each technique were evaluated. The catalyst was made by deposition of Fe and Co nanoparticles over an alumina support layer on a Si/SiO2 substrate. The metal particles were deposited using direct current (DC) magnetron sputtering technique, with a particle ranging from 6 nm to 12 nm and density from 70 to 1000 particles/micron. The Alumina layer was deposited by radio frequency (RF) and reactive pulsed DC sputtering, and the effect of sputtering parameters on surface roughness was studied. The pattern was developed by thermal NIL using Si master-molds with PMMA and NRX1025 polymers as thermal resists. Catalyst patterns of lines, dots, and holes ranging from 70 nm to 500 nm were produced and characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Vertically aligned CNTs were successfully grown on patterned catalyst and their quality was evaluated by SEM and micro-Raman. The results confirm that the new fabrication process has the ability to control the size and shape of CNT arrays with superior quality.

Probability and kinetics of rupture and electrofusion in giant unilamellar vesicles under various frequencies of direct current pulses.

Irreversible electroporation induces permanent permeabilization of lipid membranes of vesicles, resulting in vesicle rupture upon the application of a pulsed electric field. Electrofusion is a phenomenon wherein neighboring vesicles can be induced to fuse by exposing them to a pulsed electric field. We focus how the frequency of direct current (DC) pulses of electric field impacts rupture and electrofusion in cell-sized giant unilamellar vesicles (GUVs) prepared in a physiological buffer. The average time, probability, and kinetics of rupture and electrofusion in GUVs have been explored at frequency 500, 800, 1050, and 1250 Hz. The average time of rupture of many 'single GUVs' decreases with the increase in frequency, whereas electrofusion shows the opposite trend. At 500 Hz, the rupture probability stands at 0.45 ± 0.02, while the electrofusion probability is 0.71 ± 0.01. However, at 1250 Hz, the rupture probability increases to 0.69 ± 0.03, whereas the electrofusion probability decreases to 0.46 ± 0.03. Furthermore, when considering kinetics, at 500 Hz, the rate constant of rupture is (0.8 ± 0.1)×10-2 s-1, and the rate constant of fusion is (2.4 ± 0.1)×10-2 s-1. In contrast, at 1250 Hz, the rate constant of rupture is (2.3 ± 0.8)×10-2 s-1, and the rate constant of electrofusion is (1.0 ± 0.1)×10-2 s-1. These results are discussed by considering the electrical model of the lipid bilayer and the energy barrier of a prepore.