Polyimide (PI) aerogel, as a new organic aerogel material, has the excellent thermal properties of polyimide and the characteristic of high thermal insulation of aerogels, and has gained increasing attention. In this work, using PI aerogel as the matrix material and aramid fiber as the reinforcement material, controllable flexible PI aerogel/aramid fiber composite insulation materials were successfully prepared by freeze-drying and soft treatment. This study sought to determine how the mass percentage of PI aerogel affected the microstructure, mechanical characteristics, thermal insulation capabilities, and thermal comfort of clothes in PI aerogel/aramid fiber composites. To achieve this, the preparation process of PI aerogel was optimized, and the effects of different mass fractions of PI aerogel on the properties of the composite material were evaluated. The results demonstrated that increasing the mass fraction of PI aerogel led to improvements in the mechanical properties, flexibility, and heat insulation properties of the composite material. Furthermore, the PI aerogel/aramid fiber composite offered enhanced thermal comfort to the wearer in hot and humid environments, indicating that the composite material is particularly suited for thermal insulation applications.
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