Under Strategic Highway Research Program 2 (SHRP2) Project R21, detailed design and construction guidelines were developed for new composite pavement systems. These systems, consisting of either a hot-mix asphalt (HMA) or portland cement concrete (PCC) wearing course over a structural concrete layer (i.e., HMA/PCC or PCC/PCC), are promising technologies for providing sustainable roadways that can be constructed rapidly and rehabilitated (or renewed) with minimal disruption to the traveling public. New composite pavement systems have proven to provide long service life, excellent surface characteristics, exceptionally smooth ride quality, and high durability. As part of the SHRP2 Implementation Assistance Program, the Tennessee Department of Transportation (TDOT) integrated a two-lift (wet-on-wet) concrete composite pavement into a full-depth shoulder adjacent to a mainline reconstruction project on I-65 in Nashville. TDOT’s interest in the two-lift concrete pavement was driven by a recent specification change requiring a higher quality surface aggregate, and the I-65 project offered the opportunity to evaluate the viability and costcompetitiveness of the two-lift system. This paper describes the construction of the TDOT two-lift composite pavement, including critical aspects of the batching, transport, placement, and post-construction aspects of two-lift composite pavement construction.
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