Kraft Pulp Research Articles

Cellulose and lignin purified from Metroxylon sagu palm fronds by a new technology with 2-methylanthraquinone cooking and peroxymonosulfuric acid bleaching

The demand for high-purity cellulose, optimization of wood utilization, and environmentally friendly processes has increased in dissolving pulp (DP) production. Sago palm fronds (SPF), an abundant agricultural waste in Indonesia, hold great potential as a raw material for cellulose, hemicellulose, and lignin production. This study aimed to explore the production of from SPF by employing a combination of prehydrolysis, soda cooking with 2-methylanthraquinone (MAQ) as a green additive (PHS-MAQ), and totally chlorine-free (TCF) bleaching with peroxymonosulfuric acid (Psa). Furthermore, lignin was recovered from the black liquor of PHS-MAQ. The results showed that prehydrolysis at 150 ºC for 3 h, followed by soda-MAQ cooking at 160 ºC for 1.5 h using 0.03% of MAQ, 23% active alkali (AA), and a five-stage bleaching with oxygen (O), Psa, alkaline extraction with hydrogen peroxide (Ep), Psa, and Ep successfully produced high-purity cellulose as DP, with properties of 94.3% α-cellulose content, 89.9% ISO brightness (SNI ISO 2470–1:2016), 9.1 cP viscosity, and 0.13% ash content. Moreover, the soda-MAQ cooking method exhibited superior delignification compared to prehydrolysis kraft (PHK) and prehydrolysis soda (PHS) processes in a range of kappa numbers of 9.4–22.6 at 17–25% AA. The inclusion of MAQ increased pulp yields by 4.6–4.9% and decreased kappa number by 1.6–3.1 compared to the PHS without additives at similar AA. Lignin was separated from the PHS-MAQ, with yields of 69–77%. This work demonstrated the suitability of SPF processed by PHS-MAQ cooking and Psa bleaching for the preparation of viscose rayon and cellulose derivatives. The lignin recovery could be an attractive biorefinery process in modern pulp mills.

Amorphous Fe substrate enhances nitrogen and phosphorus removal in sulfur autotrophic process

The autotrophic denitrification of coupled sulfur and natural iron ore can remove nitrogen and phosphorus from wastewater with low C/N ratios. However, the low solubility of crystalline Fe limits its bioavailability and P absorption capacity. This study investigated the effects of amorphous Fe in drinking water treatment residue (DWTR) and crystalline Fe in red mud (RM) on nitrogen and phosphorus removal during sulfur autotrophic processes. Two types of S-Fe cross-linked filler particles with three-dimensional mesh structures were obtained by combining sulfur with the DWTR/RM using the hydrogel encapsulation method. Two fixed-bed reactors, sulfur-DWTR autotrophic denitrification (SDAD) and sulfur-RM autotrophic denitrification (SRAD), were constructed and stably operated for 236 d Under a 5–8-h hydraulic retention time, the average NO3−–N, TN, and phosphate removal rates of SDAD and SRAD were 99.04 %, 96.29 %, 94.03 % (SDAD) and 97.33 %, 69.97 %, 82.26 % (SRAD), respectively. It is important to note that fermentative iron-reducing bacteria, specifically Clostridium_sensu_stricto_1, were present in SDAD at an abundance of 58.17 %, but were absent from SRAD. The presence of these bacteria facilitated the reduction of Fe (III) to Fe (II), which led to the complete denitrification of the S-Fe (II) co-electron donor to produce Fe (III), completing the iron cycle in the system. This study proposes an enhancement method for sulfur autotrophic denitrification using an amorphous Fe substrate, providing a new option for the efficient treatment of low-C/N wastewater.

Deciphering proteomic mechanisms explaining the role of glutathione as an aid in improving plant fitness and tolerance against cadmium-toxicity in Brassica napus L.

Cadmium (Cd) hazard is a serious limitation to plants, soils and environments. Cd-toxicity causes stunted growth, chlorosis, necrosis, and plant yield loss. Thus, ecofriendly strategies with understanding of molecular mechanisms of Cd-tolerance in plants is highly demandable. The Cd-toxicity caused plant growth retardation, leaf chlorosis and cellular damages, where the glutathione (GSH) enhanced plant fitness and Cd-toxicity in Brassica through Cd accumulation and antioxidant defense. A high-throughput proteome approach screened 4947 proteins, wherein 370 were differently abundant, 164 were upregulated and 206 were downregulated. These proteins involved in energy and carbohydrate metabolism, CO2 assimilation and photosynthesis, signal transduction and protein metabolism, antioxidant defense response, heavy metal detoxification, cytoskeleton and cell wall structure, and plant development in Brassica. Interestingly, several key proteins including glutathione S-transferase F9 (A0A078GBY1), ATP sulfurylase 2 (A0A078GW82), cystine lyase CORI3 (A0A078FC13), ferredoxin-dependent glutamate synthase 1 (A0A078HXC0), glutaredoxin-C5 (A0A078ILU9), glutaredoxin-C2 (A0A078HHH4) actively involved in antioxidant defense and sulfur assimilation-mediated Cd detoxification process confirmed by their interactome analyses. These candidate proteins shared common gene networks associated with plant fitness, Cd-detoxification and tolerance in Brassica. The proteome insights may encourage breeders for enhancing multi-omics assisted Cd-tolerance in Brassica, and GSH-mediated hazard free oil seed crop production for global food security.

Insights into lignocellulosic fiber feedstock and its impact on pulp and paper manufacturing: A comprehensive review

Concerns about the depletion of wood resources and the environmental impact of increasing demand for paper goods have led to the quest for alternate sources of fiber for pulp and paper manufacture. Non-wood fibers, such as agricultural residues, are seen as a sustainable and renewable source of fiber. However, due to changes in chemical composition, unpredictability, and processing methods, their utilization offers obstacles. Nonetheless, ongoing research in non-wood fiber pulping drives the development of new methods and technologies to enhance non-wood fibers' processability. Kraft pulping, known for efficacy and adaptability. This review provides comprehensive insights into the utilization of lignocellulosic non-wood fibers as sustainable alternatives to wood in pulp and paper manufacturing, backed by recent research. It explores the feasibility of non-wood fiber utilization and assesses various pulping processes' impacts on their properties. Notably, innovative pulping methodologies have emerged, addressing conventional approach shortcomings. Further research should focus on refining innovative pulping techniques and exploring alternative compounds to replace conventional chemicals, reducing ecological footprints. Efforts are needed to enhance non-wood fibers' processability through technology development. Collaboration among researchers, industry, and policymakers is vital to drive advancements and facilitate widespread non-wood fiber adoption. Exploring non-wood fiber applications beyond pulp and paper manufacturing could diversify fiber supply chains sustainably. In summary, the future of non-wood fibers in the pulp and paper industry is promising, with ongoing research and innovation expected to unlock their full potential, driving positive environmental and economic outcomes.

Dissolution of cellulose in imidazolium-based double salt ionic liquids

The dissolution of cellulose in double salt ionic liquids (DSILs) was studied in detail and compared with the dissolution in individual constituent ionic liquids (ILs). The DSILs, [C4mim](CH3CO2)xCl1-x (x is the mole fraction of the single component ILs), were synthesized using acetate and chloride salts of 1-butyl-3-methylimidazolium. These DSILs were then used for the investigation of the solubility of cellulose in the whole mole fraction range. Commercial cellulose (CC) powder, kraft pulp (KP), and prehydrolysis kraft pulp (PHKP) of jute were chosen as cellulose sources. The solubility of cellulose increased with an increasing temperature for [C4mim](CH3CO2)0.6Cl0.4 and with increasing amount of [C4mim]Cl in DSILs. The maximum solubility of CC powder was 32.8 wt% in [C4mim](CH3CO2)0.6Cl0.4 at 100 °C, while for KP and PHKP, solubilities were 30.1 and 30.5 wt%, respectively under the identical condition. Cellulose could be regenerated from the DSILs using water as an antisolvent. Structure, morphology, and thermal stability of the regenerated cellulosic materials were analyzed. DSILs could be recycled >99 % without a discernible change in structure. This work demonstrates that DSILs display enhanced solubility over ILs system and have potential as a chemical processing methodology.

ENERGY EFFICIENT SOLUTIONS FOR STEEL REFINING IN FOUNDRY CLASS ELECTRIC ARC FURNACE

Analysis of recent research and publications. The technological period in foundry class electric arc furnaces (EAF) is usually long term, is determined by desulfurization of steel and accompanied by significant energy loss through emissive surface of shallow steelmaking bath. Known mathematical models of Sulphur removal do not take into attention the impact of hydrodynamics factors due to deepening of the steelmaking bath of the same volume. Purpose. The task is to show feasibility of energy savings in foundry class EAF due to implementation of “deep” bath with forced pneumatic mixing. Method. Numerical modeling of sulfur removal in the steelmaking bath under conditions of forced pneumatic mixing. Research findings. Mathematical model takes into account removal of sulfur on interfacial surface of thin steel film, covering gas bubbles, geometry of bath and two-phase region, hydrodynamics, coalescence of bubbles. Simulation showed that in a “deep” bath, having shape factor (diameter to depth ratio) 2.5, rate of desulfurization, increases up to 5-6.7 times compared with a standard not forcibly stirred bath with shape factor 4.5, due to amplification of mass transfer in two-phase region and film desulfurization, reaching at least 23-28 % in overall process. Rise of porous plug radius contributes to increase sulfur removal velocity due to enlargement of threshold flowrates, corresponding to transition bubble - jet mode and bath "breakdown” mode. Effect of bath deepening in overall improvement of desulfurization kinetics is on average 23%. Practical significance. The obtained results allow to expect a shortening of the technological period due to increase of sulfur removal processes by an average of 1.5 times. Taking into account the share of the technological period in the total duration of melting on average 25-30%, the reduction of melting time will be 8-10%, and the saving of electricity, with an average specific consumption in small-capacity arc furnaces of 850 kWh/t, is expected to be 60-70 kWh per ton of crude steel.

Structural analyses of supernatant fractions in TEMPO-oxidized pulp/water reaction mixtures separated by centrifugation and dialysis

Side reactions occurring on cellulose during 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TMEPO)-catalyzed oxidation have not been considered to be significant. Then, TEMPO-oxidized hardwood and softwood bleached kraft pulps (HBKP and SBKP) were prepared with an excess NaOCl·5H2O. Supernatant fractions (SFs) were obtained in the aqueous reaction mixtures of TEMPO-oxidized pulps by centrifugation and dialysis. The SFs with carboxyl contents of 5.0 and 4.2 mmol/g were obtained in the yields of 19 % and 30 % from HBKP and SBKP, respectively. These carboxy contents are much higher than those (2.6–2.7 mmol/g) of the precipitate fractions in the TEMPO-oxidized pulps. Solid-state 13C NMR spectra and other analyses revealed that the water-soluble β-(1 → 4)-polyglucuronic acids were predominantly present in the SFs. In addition, water-insoluble TEMPO-oxidized cellulose nanocrystals were present in the SFs, but they constituted less than ~10 % of the SFs. The mass-average degrees of polymerization (DPw) of the SFs obtained from HBKP and SBKP were 166 and 155, respectively, whereas the original HBKP and SBKP had DPw values of 1990 and 2140, respectively. These substantial depolymerization and formation of the water-soluble β-(1 → 4)-polyglucuronic acids occur on cellulose and oxidized cellulose molecules as side reactions during TEMPO-catalyzed oxidation, which should be considered for structural analyses of TEMPO-oxidized products.

Development of pilot plants for engineering education

The rapid changes in social interactions and the easy access to information brought by technological advances require that professors rethink and rebuild teaching to maintain its quality. Active methodologies have been used to ensure the development of essential skills in professionals to deal with the current challenges and demands of the job market. This study presents the use of active project-based methodologies with undergraduate and postgraduate engineering students at the Federal University of Minas Gerais. This study aims to report on the implementation of a pilot plant for the causticizing stage of the pulp and paper Kraft Process and the development of two prototypes of industrial sludge drying equipment using solar energy and to evaluate the impact of the activities on the professional training of the people involved and the development of skills and competencies expected of engineering professionals according to the National Curriculum Guidelines, such as the ability to work in teams. The students could apply their technical knowledge in real situations in an interdisciplinary and multidisciplinary collaborative environment that encourages the resolution of complex engineering problems innovatively, with a holistic and humanistic vision that also considers social and sustainable aspects. They also demonstrated increased motivation and experienced the connection between industry and academia, which is essential to demonstrate the applicability of the techniques learned during the courses.

Effect of phosphoric acid on leaching of monazite during low-temperature sulfuric acid cyclic leaching process

To completely recover valuable elements and reduce the amount of waste, the impact of phosphoric acid on the decomposition of rare earth, fluorine and phosphorus during cyclic leaching was studied based on the characteristics of low-temperature sulfuric acid decomposition. When a single monazite was leached using 75 wt% H2SO4 solution with phosphoric acid, the size and number of monazite particles in the washing slag gradually decrease with the increase in phosphoric acid content in the leaching solution. The monazite phase can hardly be found in the slag when the phosphoric acid content reaches 70 g/L, which indicates that phosphoric acid is favorable for monazite decomposition. The mixed rare earth concentrate was leached by 75 wt% H2SO4 containing 70 g/L phosphoric acid, the mineral compositions of the washing slag are only gypsum and unwashed rare earth sulfuric acid. After cyclic leaching of 75 wt% H2SO4, the mineral compositions of the primary leaching washing slag are mainly undecomposed monazite, rare earth sulfate and calcium sulfate. However, monazite is not found in the mineral phase of the second and third leaching washing slag. The leaching rates of rare earth and phosphorus gradually increase with the increase in cyclic leaching times. In addition, the phosphoric acid content in the leaching solution increases with the increase in the number of cyclic leaching time. However, the rising trend decreases when the phosphoric acid content reaches 50 g/L by adsorption and crystallization of phosphoric acid. A small amount of water can be used to clean the leaching residue before washing to recover the more soluble phosphorus acid according to the difference of dissolution between phosphoric acid and rare earth sulfuric acid.

Impacts of climate-driven upwelling intensification on the microbiota and health of cultivated scallops

The scallop Argopecten purpuratus plays a pivotal role as an economic resource cultivated in regions where climate change may intensify the coastal upwelling. This process has the potential to impact host-microbiota interactions. Hence, we conducted a field study to investigate the effects of varying upwelling intensities on hemolymph and gill microbiota dynamics (utilizing 16S rRNA gene sequencing), as well as the pathological state of A. purpuratus maintained in culture systems. Helicobactereaceae and Arcobactereaceae emerged as the prevailing families within both the hemolymph and gills. In contrast to the period of weak upwelling, the phase characterized by intensified upwelling revealed notable shifts in the abundance of bacterial community members, thereby leading to implications for the functional potential of the hemolymph microbiota. Notably, environmental factors played a substantial role in shaping the microbial community, accounting for 82–96% of the observed variation. Among these factors, wind, oxygen, and temperature exerted the most influence. During intensified upwelling, the abundance of Arcobactereaceae increased from 27% to 36% within gills and from 43% to 55% within hemolymph. Conversely, Helicobactereaceae decreased, particularly within gills, from 15% to 8% during the same period. Significantly, bacteria with fermentation capabilities, such as Colwellia, along with those involved in sulfur cycle processes, such as Arcobactereaceae, Desulfobulbaceae, and Desulfobacteraceae, exhibited an elevated representation during the period of intensified upwelling. This suggests potential nutritional advantages for A. purpuratus. However, the intense upwelling phase also saw an overrepresentation of potentially pathogenic bacteria for mollusks, including Francisella halioticida, Vibrio, and Photobacterium. Moreover, histopathological examination revealed heightened hemocytic infiltration, the presence of granulomatous “swirl” lesions, and a potential Apicomplexan parasite during this intensified upwelling period. These findings underscore the importance of the adaptability of host-microbiota interactions and the potential risks of pathogenicity for cultivated A. purpuratus within the context of ongoing and future environmental changes. Therefore, continuous monitoring of pathogen emergence and immune status evaluation during intensified upwelling periods are crucial for successful A. purpuratus aquaculture.

Preparation and characterization of handsheet using cellulose based Agri-weed: A sustainable utilization of Urena Lobata fiber

The increasing depletion of reserves of natural resources has led to a growing worldwide focus on the exploitation of available waste in new domains. The presence of weedy plants is pervasive on a global scale and has detrimental effects on several aspects of the environment, agriculture, and people's health. Therefore, repurposing these Agri-weed plants for beneficial purposes would be a significant achievement. Furthermore, since raw materials constitute a substantial portion of manufacturing costs, using weeds as a feasible substitute for raw materials might potentially provide considerable advantages for manufacturers. In this study, an endeavor has been made to the utilization of agricultural waste “Urena Lobata”, for the purpose of paper production. In the interim, the utilization of Urena Lobata as an alternative and sustainable raw material for pulp and paper industry could potentially offer a beneficial approach to mitigation of deforestation. The effective production of handsheets with weights of 70 g/m2 and 80 g/m2 was achieved using Urena Lobata fiber, Bleached Urena Lobata Fiber, and hardwood kraft pulp. Mechanical characteristics of handsheet's were comprehensively examined by the bursting index, tensile strength, tear index, brightness percentage and scanning electron microscope for handsheet's morphology. The results show that the handsheets produced by Urena Lobata fiber exhibit a much lower brightness percentage, high tensile strength and bursting index. Alongside, handsheets by bleached Urena Lobata fiber indicate higher brightness percentage, satisfactory values for tensile strength, bursting index, and tear index. The prepared materials are suitable for a broad spectrum of prospective applications, encompassing newsprint, tissue paper, filtration paper as well as high-quality writing and printing paper.

Long-duration environmental biosensing by recording analyte detection in DNA using recombinase memory.

Microbial biosensors that convert environmental information into real-time visual outputs are limited in their sensing abilities in complex environments, such as soil and wastewater, due to optical inaccessibility. Biosensors that could record transient exposure to analytes within a large time window for later retrieval represent a promising approach to solve the accessibility problem. Here, we test the performance of recombinase-memory biosensors that sense a sugar (arabinose) and a microbial communication molecule (3-oxo-C12-L-homoserine lactone) over 8 days (~70 generations) following analyte exposure. These biosensors sense the analyte and trigger the expression of a recombinase enzyme which flips a segment of DNA, creating a genetic memory, and initiates fluorescent protein expression. The initial designs failed over time due to unintended DNA flipping in the absence of the analyte and loss of the flipped state after exposure to the analyte. Biosensor performance was improved by decreasing recombinase expression, removing the fluorescent protein output, and using quantitative PCR to read out stored information. Application of memory biosensors in wastewater isolates achieved memory of analyte exposure in an uncharacterized Pseudomonas isolate. By returning these engineered isolates to their native environments, recombinase-memory systems are expected to enable longer duration and in situ investigation of microbial signaling, cross-feeding, community shifts, and gene transfer beyond the reach of traditional environmental biosensors.IMPORTANCEMicrobes mediate ecological processes over timescales that can far exceed the half-lives of transient metabolites and signals that drive their collective behaviors. We investigated strategies for engineering microbes to stably record their transient exposure to a chemical over many generations through DNA rearrangements. We identify genetic architectures that improve memory biosensor performance and characterize these in wastewater isolates. Memory biosensors are expected to be useful for monitoring cell-cell signals in biofilms, detecting transient exposure to chemical pollutants, and observing microbial cross-feeding through short-lived metabolites within cryptic methane, nitrogen, and sulfur cycling processes. They will also enable in situ studies of microbial responses to ephemeral environmental changes, or other ecological processes that are currently challenging to monitor non-destructively using real-time biosensors and analytical instruments.

Hierarchical Sea Urchin-like Fe-doped Heazlewoodite for High-Efficient Oxygen Evolution.

Electrochemical water-splitting to produce hydrogen is potential to substitute the traditional industrial coal gasification, but the oxygen evolution kinetics at the anode remains sluggish. In this paper, sea urchin-like Fe doped Ni3S2 catalyst growing on nickel foam (NF) substrate is constructed via a simple two-step strategy, including surface iron activation and post sulfuration process. The NF-Fe-Ni3S2 obtains at temperature of 130 °C (NF-Fe-Ni3S2-130) features nanoneedle-like arrays which are vertically grown on the particles to form sea urchin-like morphology, features high electrochemical surface area. As oxygen evolution catalyst, NF-Fe-Ni3S2-130 exhibits excellent oxygen evolution activities, fast reaction kinetics, and superior reaction stability. The excellent OER performance of sea urchin-like NF-Fe-Ni3S2-130 is mainly ascribed to the high-vertically dispersive of nanoneedles and the existing Fe dopants, which obviously improved the reaction kinetics and the intrinsic catalytic properties. The simple preparation strategy is conducive to establish high-electrochemical-interface catalysts, which shows great potential in renewable energy conversion.

Pressure-assisted hydrothermal pretreatment for biorefinery to enhance pulp production

The efficient removal of hemicelluloses while preventing cellulose hydrolysis is crucial in Kraft pulping yet remains challenging. Herein, a mild pressure-assisted hydrothermal pretreatment strategy was developed in this study prior to Kraft pulping. Research indicated that pretreatment at 155 °C under 3 MPa pressure significantly enhances hemicelluloses removal (to 70.63 %), surpassing even that at 165 °C under ambient pressure. Moreover, during pre-hydrolysis Kraft pulping, pressure-assisted hydrothermal pretreatment could reduce the concentration of active alkali used in the subsequent pulping process. The cellulose properties (viscosity = 491 ml/g) and purity (R10 = 94.60 %) of bleached pulp obtained from pressure-assisted hydrothermal pretreatment outperform those obtained from conventional hydrolysis. Furthermore, the removed hemicelluloses were converted into monosaccharides and polysaccharides to produce high-value chemicals in downstream processes. Therefore, pressure-assisted hydrothermal pretreatment not only enhanced hemicelluloses removal and pulp properties but also reduced alkali concentration in the subsequent pulping process, promoting sustainable development in pulp production.

Efficient recovery of copper resources from copper smelting waste acid based on Cu(Ⅱ)/As(Ⅲ) competitive sulfuration mechanism

Currently, domestic and foreign copper smelting waste acid mainly employ sulfuration method to realize the separation of Cu(Ⅱ) and As(Ⅲ), facing the problem of unreasonable sulfidizing agent dosage and sulfidation time. If excessive sulfidizing agent dosage or overly long sulfidation time, it will lead to human health threat and large hazardous waste volume. If insufficient sulfidizing agent dosage or overly short sulfidation time, it will cause the waste of copper resources and substandard treatment solution.In this paper, the competitive sulfuration mechanism of Cu(Ⅱ)/As(Ⅲ) solution (C(As(Ⅲ)) = 10 g/L) with different Cu(Ⅱ) concentrations is revealed, i.e., when C(Cu(Ⅱ))≥7 g/L, the sulfidation sequence of Cu(Ⅱ) and As(Ⅲ) follows the solubility product constant (Ksp); when C(Cu(Ⅱ))≤6 g/L, the precipitation process of Cu(Ⅱ)/As(Ⅲ) is dominated by the liquid-phase mass-transfer mechanism (ion diffusion). The sulfide precipitation of Cu(Ⅱ)/As(Ⅲ) is a co-deposition process. With the increase of sulfidizing agent dosage (S/Cu ratio) and sulfidation time (t), the Cu(Ⅱ) concentration gradually decreases to reach complete removal, while the further increase of S/Cu ratio and t leads to the decrease of copper content in the sulfide precipitates. Finally, the methods are demonstrated that detected accurately Cu(Ⅱ) and As(Ⅲ) concentrations in a rapid and non-destructive manner. This work not only provides a novel perspective on the efficient separation of Cu(Ⅱ)/As(Ⅲ) in copper smelting waste acid, but also opens a unique approach for direct and rapid detection of Cu(Ⅱ)/As(Ⅲ) concentration during the sulfuration process. Hence, this research is a guide for the regulating means (S/Cu and t) in the actual multi-step sulfuration process of copper smelting waste acid treatment and electrorefining solution purification.

Factors affecting phosphorus uptake/dissolution during slaking and causticizing

Hydroxide is regenerated in the recovery cycle of kraft pulp mills by the addition of lime (CaO) to green liquor. Phosphate in green liquor can react with the lime during slaking/causticizing. Total titratable alkali (TTA), sulfidity, the concentration of phosphate in the green liquor, temperature, and the liming ratio were all vari-ables explored in this work to determine their influence on phosphorus uptake and dissolution. Experiments were also run in which the lime was slaked before being added to the green liquor to separate reactions with phosphate during slaking and reactions that occur during causticizing. Both reburnt lime and technical grade CaO were used. The experiment results indicate that phosphorus primarily reacts with slaked lime (Ca(OH)2), and that the final con-centration of phosphate in the white liquor at the end of slaking and causticizing is nearly independent of the initial concentration of phosphorus and only mildly dependent on the carbonate concentration in the green liquor. There do appear to be differences in the rate at which phosphate reacts with reburnt lime and technical grade CaO, though the reason for this was not determined.

Effects of varying total titratable alkali and causticizing efficiency targets on kraft pulp mill productivity

The kraft mill causticizing area is often overlooked and undervalued when it comes to mill optimization; however, the operation of the causticizing plant has downstream effects on the entire liquor cycle. Setting the right targets for the causticizing plant can have a tremendous effect on mill operating costs, as well as push the production bottleneck from one unit operation to another. The key performance parameters associated with the causticizing plant itself are liquor total titratable alkali (TTA) and causticizing efficiency. Individual facilities choose their TTA and causticizing efficiency targets based on their goals, the limits of their equipment, and past experiences. This gives a variety of operating strategies in practice, but what are the implications for optimizing total titratable alkali and causticizing efficiency, and what level of optimization can be achieved through implementation of modern technology? This paper reviews the results of several different operational strategies and models the effects of these different approaches on kraft mill liquor cycle.

Improving the Mechanical Strength of Paper Sheets Made from Phosphorylated Fibers Through the Use of Forming Agents

ABSTRACT The fabrication of paper or cardboards sheets with phosphorylated pulp fibers has proven to be a difficult task using traditional papermaking techniques. This problem is mainly attributed to the very high anionic charge of phosphorylated fibers. In the present work, we propose the use of cationic polymers as a neutralizing agent to attenuate the detrimental effect of the very high anionic charge of phosphorylated fibers and to promote the formation of microflocs that can be agglomerated into a uniform sheet with sufficient strength. The results obtained show that using positively charged retention agents significantly improves the sheet formation. The Kaptra formation index (KFI) was reduced from 133 to 17, which is a very good value when compared to unmodified kraft pulp fibers, which have a formation index of 35. The addition of cationic polymeric additives during the preparation of phosphorylated fiber sheets resulted in an improvement of mechanical properties over unmodified kraft pulp fibers, especially for tensile energy absorption and elongation. This study demonstrates that the use of cationic retention agents reduces the impact of the charge of the phosphorylated fibers on the overall sheet quality.

Comparative electron microscopy particle sizing of TiO2 pigments: sample preparation and measurement.

Titanium dioxide (TiO2) pigment is a non-toxic, particulate material in widespread use and found in everyone's daily life. The particle size of the anatase or rutile crystals are optimised to produce a pigment that provides the best possible whiteness and opacity. The average particle size is intentionally much larger than the 100 nm boundary of the EU nanomaterial definition, but the TiO2 pigment manufacturing processes results in a finite nanoscale content fraction. This optically inefficient nanoscale fraction needs to be quantified in line with EU regulations. In this paper, we describe the measurement procedures used for product quality assurance by three TiO2 manufacturing companies and present number-based primary particle size distributions (PSDs) obtained in a round-robin study performed on five anatase pigments fabricated by means of sulfate processes in different plants and commonly used worldwide in food, feed, pharmaceutical and cosmetic applications. The PSDs measured by the three titanium dioxide manufacturers based on electron micrographs are in excellent agreement with one another but differ significantly from those published elsewhere. Importantly, in some cases, the PSDs result in a different regulatory classification for some of the samples tested. The electron microscopy results published here are supported by results from other complementary methods including surface area measurements. It is the intention of this publication to contribute to an ongoing discussion on size measurements of TiO2 pigments and other particulate materials and advance the development of widely acceptable, precise, and reproducible measurement protocols for measuring the number-based PSDs of particulate products in the size range of TiO2 pigments.

The Impact of Sulfur-Containing Inorganic Compounds during the Depolymerization of Lignin by Hydrothermal Liquefaction of Black Liquor.

Lignin is a promising resource for the sustainable production of platform chemicals and biofuels. The paper industry produces large quantities of lignin every year, mostly dissolved in a black liquor. With the help of hydrothermal liquefaction, black liquor can be used directly as a feedstock to depolymerize the lignin to desired products. However, because various cooking chemicals (e.g., NaHS, NaOH) used in the Kraft process, dominant in the paper industry, are also dissolved in the black liquor, it is necessary to study in detail their influence on the process as well as their fate. In this work, the focus was on the fate of sulfur and the influence of sulfide (HS-). For this purpose, hydrothermal liquefaction experiments (250-400 °C) were carried out with black liquor and self-prepared model black liquor with different sulfide concentrations (0-3 g·L-1 HS-) in batch reactors (V = 25 mL), and the products were analyzed to understand the chemical pathways involving sulfur. It was found that the inorganic sulfur compounds react with organic matter to produce organic sulfur compounds. Dimethyl sulfide is the most abundant of these products. The HS- concentration correlates with the amount of dimethyl sulfide produced. Because methanethiol has also been qualitatively detected, the reaction mechanism of Karnofski et al. for the formation of dimethyl sulfide in the Kraft process also applies to the hydrothermal liquefaction of black liquor. Increased sulfide concentration in the feed leads to an accelerated depolymerization of lignin. In contrast, the yields of some aromatic monomers decrease slightly, possibly as a result of repolymerization reactions also occurring more quickly.