Pristine Epoxy Research Articles

Exploring the potential of epoxy nanocomposites infused with Alq3 for UV sensing applications

This research explores the morphological, molecular, and photoluminescent properties of epoxy-based nanocomposite sheets containing Alq3, as well as their response to UV irradiation. By analyzing the surface morphology via SEM, it is observed that the pristine epoxy sheets exhibit uniformity, while the nanocomposites display dispersed nanoparticles, influenced by the concentrations of dopants. Raman spectroscopy reveals changes in molecular structures and vibrational modes, with broadened peaks indicating potential interactions between the additives and epoxy matrix. The photoluminescence (PL) emission spectra show enhancements in intensity and shifts in peak wavelengths toward the green emission region, significantly influenced by the dopants. UV irradiation causes changes in both Raman and PL signals, with varying effects on different nanocomposite configurations. Linear regression analysis demonstrates strong correlations between signal changes and irradiation time, particularly pronounced in epoxy/Alq3 nanocomposite sheets, with marginal errors from Raman and PL signal-induced changes of 5% and 2%, respectively. Additionally, stability and reproducibility assessments reveal consistent signal trends over prolonged UV exposure and high reproducibility with minimal error of less than 5%. Overall, these epoxy nanocomposite sheets display promising results for UV sensing applications due to their sensitivity, linearity, stability, and reproducibility.

Interfacial Study of Steel Joints Prepared with a Catechol-Modified Epoxy Adhesive with Enhanced Bonding Performance and Durability.

Bonding is widely used in aircraft and vehicles due to its light weight and simple process, but its strength decreases sharply in hot and humid environments. Anodization treatment, used for enhancing aging performance, is environmentally harmful and unsuitable for steel. In this study, a catechol-modified epoxy adhesive (CMEA) was prepared on a hectogram scale. Comparative analysis with phenol-modified epoxy adhesive (PMEA) and pristine epoxy adhesive (EA) revealed that the underwater bonding of CMEA (13.0 MPa) on stainless steel (SS) significantly outperformed the two control groups. Moreover, after 32 days of hydrothermal aging at 50 °C, CMEA preserved 73.9% of its initial bonding strength, while PMEA and EA retained 59.8 and 11.4%, respectively. Furthermore, X-ray photoelectron spectroscopy (XPS) etching at different times to analyze the interface between adhesives and the SS substrate indicated a marked increase in the O-H/O2- value at the interface between CMEA and the SS substrate compared to the two control groups. The above results demonstrated that the catechol-modified adhesive enhanced the bonding and aging properties of the adhesive, possibly due to the formation of a higher density of hydroxyl groups at the interface between the adhesive and the SS substrate. These findings contribute to the understanding of the enhancement mechanism of catechol in improving the bonding and aging properties of adhesives and suggest a feasible direction for designing adhesives with high bonding strength and high durability.

Hygrothermal effect and statistical analysis of the interfacial performance of nano and microscale polymer composites

ABSTRACT Hygrothermal exposure significantly impacts polymer composite (PMC) performance, affecting various industries. This study evaluated the short-term hygrothermal effects on PMCs by examining interfacial shear strength (IFSS), water uptake, glass transition temperature (Tg), and morphology. Data-driven techniques minimized experimental time while analyzing multiple factors. Specimens were immersed in water at 25°C and 70°C for 3, 7, and 14 days. The IFSS between carbon nanotube yarns and carbon fiber with epoxy (EPON™ 862) was measured before and after exposure. Statistical analysis indicated that fiber type significantly influenced IFSS, while time had a marginal effect and temperature had no impact. The IFSS decreased by 4.14% for CF/epoxy and 14.9% for CNT/epoxy. Water uptake analysis revealed weight gains of 0.465% and 1.566% for epoxy after 14 days at 25°C and 70°C, respectively. Morphological studies showed moisture penetration between 7 and 14 days. Thermomechanical analysis (TMA) indicated that pristine epoxy expanded by 0.318% of its original height. After 14 days, the Tg of epoxy decreased by 6.4% at 25°C and 9.7% at 70°C. Dynamic mechanical analysis (DMA) on dried epoxy samples showed similar Tg but varied tan delta curves due to plasticization. Short-term hygrothermal evaluation revealed degradation in interface quality and viscoelastic properties.

Novel Reactive Polyhedral Oligomeric Silsesquioxane-Reinforced and Toughened Epoxy Resins for Advanced Composites.

Most toughening methods for epoxy resins are usually used at the expense of other properties. Some polyhedral oligomeric silsesquioxanes (POSSs) with both a rigid Si-O-Si structure and flexible organic chain segments could be expected to be effective toughening agents. In this study, three reactive polyhedral oligomeric silsesquioxanes with a thiol group (OMPPS), a carboxyl group (OCOPS), and an epoxy group (OGCPS) were synthesized and characterized. They were utilized as modifiers to toughen 3-(oxiran-2-ylmethoxy)-N,N-bis(oxiran-2-ylmethyl)aniline (AFG-90MH)/4,4'-methylenebis(2-ethylaniline) (MOEA) (epoxy resin) with different molar ratios to obtain hybrid resins named OMPPS-EP-i, OCOPS-EP-j, and OGCPS-EP-k. The effects of the amount of modifier added and the length of the organic chain on the cage structure on various properties of the hybrid resins were investigated. The results show that all three modifiers show good compatibility with the epoxy resin. The hybrid resins have a low viscosity at 45~85 °C and can be cured at a low temperature (110 °C). The cured hybrid resins display improved toughness. Typically, the critical stress intensity factor (KIC) and impact strength of OGCPS-EP-0.6-C are 2.54 MPa∙m-1/2 and 19.33 kJ∙m-2, respectively, which increased by 58.75% and 22.48% compared with the pristine epoxy resin, respectively. In addition, the glass transition temperature and flexural strength of the hybrid resins are basically unchanged.

Effect of dual dispersion of carbon fiber and silica nanoparticles on recovery performance of shape memory epoxy

Shape memory polymers are utilized in diverse fields, including deployable structures and components, owing to their advantageous properties like low density, cost-effectiveness, and ease of processing. The current study investigates the effect of dual dispersion of carbon fibers (CF) and silica nanoparticles (SN) on the recovery performance of shape memory epoxy composites. CF (0.25 wt.%) reinforced epoxy composite, SN (0.25 wt.%) reinforced epoxy composite, and dual (CF and SN 0.25 wt.% each) dispersed epoxy composite were developed using magnetic stirring and ultrasonic mixing to study the mechanical properties and shape memory behaviour. Flexural strength, tensile strength and fracture toughness of pristine epoxy was found to be 134.38, 52.15 MPa and 1.91 MPa∙m1/2, respectively. The addition of CF resulted in a flexural strength of 135.70 MPa and a tensile strength of 53.01 MPa, while the incorporation of SN led to a flexural and tensile strength of 138.40 and 53.69 MPa, respectively. The fracture toughness of composites after adding CF and SN was found to be 2.22 and 2.39 MPa∙m1/2, respectively. With dual dispersion, the flexural strength of 139.82 MPa, tensile strength of 54.64 MPa, and fracture toughness of 2.75 MPa∙m1/2 were achieved. Dual dispersion has shown improved mechanical properties compared to single dispersion. The introduction of CF slightly decreased the shape fixity ratio (Rf ) and shape recovery ratio (Rr ) of the pristine epoxy from 98.67% and 96.62% to 96.67% and 95.15%, respectively. Similarly, the addition of SN further reduced these ratios to 98.00% and 91.83%, respectively. With a dual dispersion approach Rf and Rr were observed to be about 97.33% and 93.83%, respectively. The addition of fillers led to a reduction in Rf and Rr due to inhibition of polymeric chains, resulting in partial shape recovery. However, recovery time improved from 28 to 23 and 26 s with addition of CF and SN, respectively, in epoxy. With dual dispersion, a speedy recovery was achieved with a recovery time of 21 s. The findings of this study demonstrate the potential of dual dispersed fillers to improve the mechanical and shape memory properties of epoxy, which could find applications in the smart materials and structural engineering.

Enhanced ultraviolet aging resistance of epoxy resins through surface enrichment achieved by fluorinated graphene oxide@CeO2

Fluorinated graphene oxide@CeO2 (FGO@CeO2) was synthesized using an in-situ growth method and incorporated as a filler into epoxy resins to improve their UV aging resistance. On UV irradiation, it facilitated the surface enrichment of the modified epoxy resin (MEP), forming a UV-blocking layer. Incorporating FGO@CeO2 induced n→π* electronic transitions within the MEP and lowered the electronic excitation threshold, expanding the UV spectral absorption band and enhancing the UV absorption intensity. A 785% increase in the UV absorption capacity was achieved in the MEP compared with that in the pristine epoxy resin. After 300 h of UV exposure, the photothermal temperature rise in the MEP was 13.67 ± 2 °C higher than that in pure epoxy resin.

Improved anticorrosive performance of epoxy coating by introducing a one-pot synthesised nano-ceria embedded lamellar polyaniline/kaolinite hybrid

This study presents an innovative and uncomplicated approach to produce ceria-decorated lamellar polyaniline utilising interfacial oxidative polymerisation, with ceric ammonium nitrate as both the aniline oxidiser and the ceria precursor. The study found that a 1 % weight of active polyaniline/ceria hybrid provides better corrosion protection. The addition of barrier kaolinite further enhances the protective properties of the hybrid. The study also proposes a mechanism for the synergistic function of ceria, polyaniline, and kaolinite in achieving better protective performance of the coating in harsh saline environments. The EIS results indicate that the cPAni_K/epoxy material shows a high |Z|0.01Hz value of 5.59 × 1010 and two months of continuous exposure, the charge transfer resistance maintained at 2.14 × 109 Ω cm2. EIS results exhibited the durability of the coating in the harsh saline media. Corrosion rate shows that cPAni_K embedded epoxy displays the corrosion rate of the eight-order lower than that of the pristine epoxy coat. This newly developed active/passive hybrid pigment is eco-friendly and suitable for preventing corrosion in marine environments.

Sustainable hybrid green nanofiller based on cellulose nanofiber for enhancing the properties of epoxy resin

Herein, a novel hybrid nano filler (CNF/cloisite 30B) for epoxy was designed and developed from cellulose nanofiber (CNF) and montmorillonite clay (cloisite 30B). The hybrid nanofiller has a morphology of exfoliated clay layers inside fibrous network of CNF as evident by transmission electron microscopy (TEM) and X-ray diffraction (XRD) studies. The crystallinity index of hybrid nanofiller was calculated as 17% from Segal equation. Upon incorporation of hybrid nanofiller, thermal, mechanical and flame-retardant properties of the epoxy was simultaneously increased. A surge in the impact strength (101%) was observed for epoxy/0.5 hybrid nanocomposites. Fracture toughness of the epoxy increases with the addition of hybrid nanofiller, 0.5 phr loading shows the maximum fracture toughness value. Besides this, inclusion of hybrid nanofiller makes the fracture surface of epoxy rougher as confirmed by field emission scanning electron microscopy (FESEM). A significant improvement in the glass transition temperature (Tg) was observed for the fabricated epoxy/hybrid nanocomposites. Compared to pristine epoxy, about 16% and 10% improvement in Tg was observed for 0.5 phr and 1.0 phr CNF/cloisite30 B hybrid loading, respectively. Well-dispersed hybrid nanofiller in the epoxy matrix and the resulting filler matrix interaction restrict the chain mobility by forming several constrained regions in the nanocomposites, which in turn enhances the glass transition temperature of the hybrid nanocomposites. Hybrid nanocomposites exhibited remarkable flame retardancy due to the formation of thick char layer and the reduction in the total heat released (THR) was 34% and 20% compared to neat epoxy resin. The current work ensures that the developed hybrid green filler can be a potential, low cost, and eco-friendly reinforcing agent for polymers.

An investigation on the mechanical and corrosion protection properties of poly(arylene ether nitrile) reinforced epoxy coating

To follow the current industrial demand, epoxy coatings which feature extraordinary comprehensive properties have been considered as a versatile and promising thermosetting resin for application in various middle and high-end sectors of multitudinous industries. Regrettably, epoxy coatings possess the inherent shortcoming of poor durability to external force and deformation, severely restricting further introjection in various fields. Herein, this study employs poly(arylene ether nitrile) with bisphenol A structure (PENBA) as superior intensifying agent to ameliorate the toughness and corrosion resistance of brittle epoxy coatings. As a linear thermoplastic polymer with satisfying mechanical performances, PENBA serves as epoxy's energy-dissipating medium and forms a semi-interpenetrating polymer network (SIPN) with epoxy matrix, efficiently impeding epoxy's fracture and crack propagation. As a result, the tensile strength, elongation at break, impact strength, and flexural strength of PENBA-modified epoxy possess considerable increments of 214 %, 360 %, 148 %, and 295 % in sequence by contrast with the pristine epoxy. Meanwhile, according to the potentiodynamic polarization analysis, the PENBA with outstanding chemical resistance also significantly promoted the epoxy's corrosion resistance, endowing the epoxy coating with the most positive Ecorr and icorr of −0.453 V and 9.439 × 10−10 A/cm2 when PENBA reached 15 % (mass percent) at the end of entire soaking process.

A comprehensive experimental study on the effects of hexagonal boron nitride particle size and loading ratio on thermal and mechanical performance in epoxy composites

Harnessing the potential of hexagonal boron nitride (h-BN) in epoxy composites for tailoring thermal conductivity is a promising avenue in materials science. However, achieving balanced enhancements in both in-plane and through-plane directions remains a challenge that requires innovative solutions. The primary objective of this research is to evaluate how thermal and mechanical characteristics of an epoxy matrix are affected by the size and amount of h-BN particles. To achieve this goal, h-BN particles with varying sizes (micro and nano) are incorporated into the epoxy matrix at different weight ratios spanning from 0.5 wt % to 20 wt % using a pre-dispersion technique. The epoxy composites reinforced with h-BN through a molding process exhibits enhanced mechanical and thermal performance in contrast to the pristine epoxy material. During the flexural test, acoustic emission data is collected to identify the initiation and progression of damage within the specimens under testing conditions. The most notable enhancement in thermal conductivity is observed when incorporating 20 wt% of micron-sized h-BN particles. This leads to a remarkable 107% increase in the in-plane direction and an impressive 112% increase in the through-plane direction. These results can be attributed to the formation of a three-dimensional thermally conductive network by the larger h-BN particles, which extends the path of phonon scattering. Furthermore, there are significant improvements in both flexural modulus and tensile modulus. Epoxy composites containing 10 wt% of micron-sized h-BN experiences an approximate 42% increase, while those with 20 wt% of the same particles displays a substantial 47% rise in these properties. This study effectively addresses the challenges associated with tailoring the thermal properties of epoxy composites, opening up new opportunities for applications in various industries, including electronics, aerospace and thermal management systems.

Polyurethane‐based cross‐linked nano spheres and their application in toughening epoxy resin

AbstractToughening thermo‐setting resins with both high impact strength and tensile strength is a challenging issue. In this study, a novel cross‐linked polyurethane nano spheres for toughening epoxy resin were prepared by self‐emulsification method with hexamethylene diisocyanate trimer (HDI trimer) and diethylene triamine (DETA) as the crosslinkers. The structure, morphology and particle size of cross‐linked polyurethane nano spheres were investigated by infrared spectroscopy, laser particle size analyzer and scanning electron microscopy. Results showed that the prepared cross‐linked polyurethane nano spheres showed spherical shape and had the size in the range from 40 to 258 nm. The application of cross‐linked polyurethane nano spheres in toughing epoxy resin was investigated. The results showed that cross‐linked polyurethane nano spheres can be uniformly dispersed in epoxy resin and no obvious aggregation phenomenon was observed. And the tensile strength and impact strength of epoxy resin can be increased simultaneously when the cross‐linked polyurethane nano spheres were used in toughening epoxy resin. With the increase of the amount of polyurethane nano spheres in epoxy resin, both the tensile strength and impact strength of epoxy resin had the trend of first increase and then decrease. The amount of HDI trimer in the microspheres had a great impact on their toughening effect on epoxy resin. When the cross‐linked polyurethane nano spheres contained HDI trimer content of 12 wt% and the amount of the nano spheres in epoxy resin was 8 wt%, the impact strength of the epoxy resin can reach as high as 23 kJ/m2, which was 4.33 times that of pristine epoxy resin. And the tensile strength of toughened epoxy resin was 50.7 MPa, which was at same level of that of pristine epoxy resin. The results of this study indicate that the cross‐linked polyurethane nano spheres have a great potential in toughening thermo setting resins, such as epoxy resin.

Unfolded graphene riveted on layered double hydroxide as a highly efficient enhancer for the corrosion protective performance of zinc-rich epoxy coatings

The performance enhancement of zinc-rich epoxy coating brought by embedding conventional graphene nanosheets (GNs) is severely restricted due to the inevitable crumpling and folding nature of two-dimensional GNs. Herein, unfolded GNs are riveted on both sides of MgAl-layered double hydroxides (LDHs) via chemical graft method, achieving a novel LDHs/GNs nanocomposites (LGs). Experimental results reveal that, compared with pristine zinc-rich epoxy coatings (ZREs), the cathodic protection duration of LG/ZREs is roughly tripled under an ultra-low loading of net GNs (0.007 wt%), and this performance is even better than 0.2 wt% GNs-embedded ZRE. Compared with conventional GNs with crumpling and folding morphology, unfolded GNs riveted on LDHs perform better in “bridging” the available zinc powders into integrated conductive pathway and twisting the diffusion path of diffusing species in coating matrix.

Studying the Structure and Properties of Epoxy Composites Modified by Original and Functionalized with Hexamethylenediamine by Electrochemically Synthesized Graphene Oxide.

In this study, we used multilayer graphene oxide (GO) obtained by anodic oxidation of graphite powder in 83% sulfuric acid. The modification of GO was carried out by its interaction with hexamethylenediamine (HMDA) according to the mechanism of nucleophilic substitution between the amino group of HMDA (HMDA) and the epoxy groups of GO, accompanied by partial reduction of multilayer GO and an increase in the deformation of the carbon layers. The structure and properties of modified HMDA-GO were characterized using research methods such as scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction spectroscopy and Raman spectroscopy. The conducted studies show the effectiveness of using HMDA-OG for modifying epoxy composites. Functionalizing treatment of GO particles helps reduce the free surface energy at the polymer-nanofiller interface and increase adhesion, which leads to the improvement in physical and mechanical characteristics of the composite material. The results demonstrate an increase in the strength and elastic modulus in bending by 48% and 102%, respectively, an increase in the impact strength by 122%, and an increase in the strength and elastic modulus in tension by 82% and 47%, respectively, as compared to the pristine epoxy composite which did not contain GO-HMDA. It has been found that the addition of GO-HMDA into the epoxy composition initiates the polymerization process due to the participation of reactive amino groups in the polymerization reaction, and also provides an increase in the thermal stability of epoxy nanocomposites.

Bio-based flame retardant for manufacturing fire safety, strong yet tough versatile epoxy resin

Bio-based flame retardants have attracted growing attention for sustainability and comparable efficiency to petroleum-based counterparts but suffer from compatibility issues with epoxy resins and the trade-off between strength and toughness. Here, a Schiff base-derived phosphorus-based flame retardant (TV-DOPO) was developed from biobased vanillin and tyramine. In the presence of the binary curing agents, nanoscale in-situ constructive phase separation induced by hierarchical thermal curing process and strong hydrogen bonding provide the composite resin with enhanced both stiffness and toughness. The flexural and impact strengths reached 159 MPa and 55.4 kJ m−2, which were increased by 36.5% and 129.6%, respectively, compared with the pristine epoxy, meanwhile excellent flame retardance was well maintained (UL-94 V-0 rating). Remarkably, these conjugated phosphaphenanthrene-containing composite resins demonstrate excellent UV-shielding capacity and optical transmittance. In this work, in-situ construction of a crosslinked network with tunable size of phase separation domains can be simply achieved by modulating the ratio of binary curing agents, to fabricate epoxy resins with all-around enhanced performance.

Novel transparent lignin/epoxy resin nanocomposite film development with enhanced UV resistance performance

AbstractThe increased importance of nanostructured lignin exhibits a plethora of multifunctional groups, making it a highly adaptable material basis with significant potential for use in the rapidly expanding composite sector. Initially, lignin nanoparticles (NPs) were incorporated into epoxy networks via an in situ polymerization process where isophorone diamine functioned as a hardener to produce lignin/epoxy resin nanocomposites (lignin@TN). These lignin@TN exhibit promising characteristics, enhancing UV‐blocking efficiency (35.69% at 404 nm with 3.72 wt% lignin) in transparent nanocomposite films while simultaneously improving mechanical properties compared with neat epoxy resin. Adding lignin nanoparticles to epoxy nanocomposites boost up tensile strength by an impressive 24% compared with the pristine epoxy but it affected the glass transition temperature (Tg). After all, this study has opened new possibilities for utilizing renewable, sustainable, and economic lignin feedstocks as a potential ingredient for reinforcing with thermoset polymers like epoxy.

Advances in Liquid Crystal Epoxy: Molecular Structures, Thermal Conductivity, and Promising Applications in Thermal Management

Traditional heat conductive epoxy composites often fall short in meeting the escalating heat dissipation demands of large‐power, high‐frequency, and high‐voltage insulating packaging applications, due to the challenge of achieving high thermal conductivity (k), desirable dielectric performance, and robust thermomechanical properties simultaneously. Liquid crystal epoxy (LCE) emerges as a unique epoxy, exhibiting inherently high k achieved through the self‐assembly of mesogenic units into ordered structures. This characteristic enables liquid crystal epoxy to retain all the beneficial physical properties of pristine epoxy, while demonstrating a prominently enhanced k. As such, liquid crystal epoxy materials represent a promising solution for thermal management, with potential to tackle the critical issues and technical bottlenecks impeding the increasing miniaturization of microelectronic devices and electrical equipment. This article provides a comprehensive review on recent advances in liquid crystal epoxy, emphasizing the correlation between liquid crystal epoxy's microscopic arrangement, organized mesoscopic domain, k, and relevant physical properties. The impacts of LC units and curing agents on the development of ordered structure are discussed, alongside the consequent effects on the k, dielectric, thermal, and other properties. External processing factors such as temperature and pressure and their influence on the formation and organization of structured domains are also evaluated. Finally, potential applications that could benefit from the emergence of liquid crystal epoxy are reviewed.

Investigation on enhancement of filler dispersion and prediction of mechanical behavior of hexagonal boron nitride/epoxy nanocomposites through machine learning and deep learning models

AbstractTwo‐dimensional hexagonal boron nitride (hBN) based nanocomposites exhibit excellent mechanical and thermal properties for various electronics, automotive, and aerospace applications. The present work gives a novel approach to fabricating hexagonal boron nitride/epoxy nanocomposites using isopropanol and dimethyl ketone as dispersants in two different routes and to predict mechanical characteristics employing deep learning and machine learning models. Nanocomposites were fabricated by employing casting techniques with varying concentrations of hBN, spanning from 0.25 to 1 wt%, utilizing dispersing solvents. The nanocomposites were analyzed for mechanical behavior, highlighting a notable improvement in the mechanical properties at 0.5 wt% isopropanol dispersed hBN. It showcased 61% improvement in tensile strength, 38.41% increase in flexural strength, and 35.80% increase in flexural modulus respectively as compared to the pristine epoxy. The Halpin Tsai analytical model showed agreement with the elastic modulus calculated experimentally. The fractured SEM micrograph supported the improved dispersion of the hBN nanocomposite. Thermal stability of 0.5 wt% isopropanol dispersed hBN/epoxy nanocomposite revealed an improvement by 8°C at 50% degradation as compared to the pristine epoxy. Linear regression, random forest regression, support vector regression, and deep neural network (DNN) were employed to predict values. DNN proved better results by showcasing low prediction loss and high R2 values (0.99468–0.99966).Highlights hBN/epoxy nanocomposite with isopropanol and dimethyl ketone as dispersants. 0.5% hBN loading in isopropanol exhibited improved mechanical characteristics. The Halpin Tsai model was employed for evaluating theoretical elastic modulus. Improved thermal stability and filler dispersion by optimized hBN/epoxy combination. Deep neural network showed higher R2 value and lower prediction loss.

Bio-based epoxy vitrimer with inherent excellent flame retardance and recyclability via molecular design

The development of biobased fire-safe thermosets with recyclability heralds the switch for a transition towards a circular economy. In this framework, we introduced a novel high-performance bio-epoxy vitrimer (named GVD), which was fabricated by forming a crosslinking network between bio-epoxy glycerol triglycidyl ether (Gte), varying amounts of reactive flame-retardant agent 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) (0–7 wt%) and a vanillin-based hardener (VA) with imine bonds. For instance, the epoxy vitrimer GVD5, featuring a DOPO content of 5 wt%, achieved a V-0 rating in the vertical burning test (UL-94) and obtained a limiting oxygen index (LOI) value of 31 %, surpassing the performance of pristine epoxy. Furthermore, the peak heat release rate and total heat release of GVD5 were reduced by 38.2 % and 26.3 %, respectively, compared to pristine epoxy. The GVD vitrimers further demonstrated exceptional reprocessability and recyclability, attributed to the presence of dynamic imine bonds within the topological crosslinking network. Remarkably, the epoxy vitrimers maintained the mechanical properties of the parent epoxy. Therefore, this work provides a facile strategy for fabricating high-performance and multi-functional bio-epoxy thermosets.

Reusing Bisphenol—A Type of Epoxy Polymer Recyclates from the Solvolysis of CFRP

Carbon fiber-reinforced polymer (CFRP) composites are highly functional composites which comprise two major components: the polymer matrix and the carbon fiber. Lightweight and having high strength, CFRPs have been used heavily in various industries such as wind, aerospace and automobile. The increasing demand and extensive use led to a huge quantum of CFRP waste from both end-of-life and during manufacturing. Out of this waste, only 2% is recycled, the rest are disposed of via incineration and/or landfill. This has raised significant environmental and sustainability concerns. The current state-of-the-art way of recycling CFRPs is by pyrolysis. However, through the pyrolysis process, the polymer used in the CFRPs, which accounts for around 65–75 wt.%, cannot be recovered and reused. In most publications, the focus on CFRP recycling was on the recovering of the more valuable carbon fiber. The polymer matrix is mostly burnt off, in the case of pyrolysis, or disposed. To obtain full circularity, recovering and reusing both the carbon fiber and polymer is necessary. In this paper, we primarily focus on the recovered bisphenol-A type of epoxy polymer (REP) obtained from solvolysis digestion of CFRP and explore the feasibility of reusing this REP by blending it with pristine epoxy in various compositions to create new materials. The physical and mechanical properties, including decomposition temperatures (Td), glass transition temperatures (Tg), storage modulus, loss modulus, flexural and tensile strength, were characterized using thermal gravity analyzer (TGA), differential scanning calorimetry (DSC), dynamic mechanical analyzer (DMA) and Instron universal tester. The results indicate a decrease in glass transition and decomposition temperature, and mechanical properties as the blending composition increases. This suggests that the total blending composition should not exceed 10 wt.%, with an optimal range potentially falling between 5 to 6 wt.%.

Synthesis of highly grafted MWCNTs with epoxy silane to improve curing, thermal and mechanical performances of epoxy nanocomposites

Hydrophobic CNTs have weak interfacial interactions to epoxy matrix which causes their agglomeration and significant decline in the thermal/electrical/mechanical of epoxy nanocomposites. In this research, multi walled carbon nanotubes (MWCNTs) were acid treated at three different times to prepare nanotubes with the highest functional groups on surface. Thereafter, the best functionalized nanotubes were surface modified using 3-glycidyloxypropyltriethoxysilane (GPTES) at different concentrations to prepare GPTES@MWCNTs nanoparticles with the highest silane grafting content. The unmodified, acid treated and GPTES@MWCNTs were characterized carefully. The pure, functionalized and silane modified nanotubes were then applied to epoxy resin at 0.5 to 2 wt% and the mechanical, curing, thermo-mechanical and morphological features of the nanocomposites were assessed. It was declared that the unmodified MWCNTs (at 0.5 wt%) caused about 35 % decline in enthalpy of curing and 24 °C decrement in decomposition temperature of the epoxy polymer. However, the modified nanotubes enhanced the curing enthalpy and decomposition temperature of the polymer by 95 % and 31 °C compared to the unmodified nanocomposites, respectively. It was also found that the GPTES@MWCNT containing nanocomposite (at 0.5 wt%) showed enhanced tensile, flexural and compressive strengths by 69, 106 and 34 % compared to the pristine epoxy sample and 47, 73 and 25 % compared to the unmodified nanocomposite, respectively. It also caused 54 % and 13 °C improvement in the storage modulus and Tg compared to the unmodified nanocomposite.