Abstract
The performance enhancement of zinc-rich epoxy coating brought by embedding conventional graphene nanosheets (GNs) is severely restricted due to the inevitable crumpling and folding nature of two-dimensional GNs. Herein, unfolded GNs are riveted on both sides of MgAl-layered double hydroxides (LDHs) via chemical graft method, achieving a novel LDHs/GNs nanocomposites (LGs). Experimental results reveal that, compared with pristine zinc-rich epoxy coatings (ZREs), the cathodic protection duration of LG/ZREs is roughly tripled under an ultra-low loading of net GNs (0.007 wt%), and this performance is even better than 0.2 wt% GNs-embedded ZRE. Compared with conventional GNs with crumpling and folding morphology, unfolded GNs riveted on LDHs perform better in “bridging” the available zinc powders into integrated conductive pathway and twisting the diffusion path of diffusing species in coating matrix.
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