Pre-oxidation Treatment Research Articles

Effect of non-static pre-oxidation treatment on the cyclic ablation behavior of SiC-ZrC/SiC multilayer coated graphite

SiC-ZrC based ceramics have caught much attention as coatings for graphite materials. However, the coefficient of thermal expansion (CTE) mismatch between coatings and matrix severely limits their application in harsh environments. Herein, we proposed a non-static pre-oxidation treatment under an air pressure of 0.05 MPa to increase the surface roughness of graphite matrix to 18.054 μm and then prepared the SiC-ZrC/SiC multilayer coating on the pre-oxidized graphite. The results demonstrate that a firm interlocking structure was formed between SiC-ZrC/SiC multilayer coating and graphite matrix, which effectively improved the bonding strength and enhanced the cyclic ablation resistance of coatings. The bonding strength of SiC-ZrC/SiC multilayer coated on graphite pre-oxidized under negative pressure was 5.70±0.42 MPa, which was 54.89% higher than that on graphite pre-oxidized under atmospheric pressure (3.68±0.08 MPa). After the plasma ablation for 360 s (60 s × 6), the linear and mass ablation rates of SiC-ZrC/SiC multilayer coated graphite which was pre-oxidized under negative pressure were -0.083 μm/s and 0.101 mg/s, respectively.

Identifying the importance of functionalization evolution during pre-oxidation treatment in producing economical asphalt-derived hard carbon for Na-ion batteries

Na-ion batteries (NIBs) are emerging as frontrunners for next-generation energy storage systems, boasting superior safety profiles and promising cost-effectiveness. A crucial hurdle in the commercialization of NIBs lies in developing cost-effective hard carbons (HC) with high carbon yields. This work leverages ultra-affordable asphalt as a precursor, coupled with pre-oxidization to specifically tailor the microstructures of HC, achieving an impressive carbon yield of 63%. Both experimental and theoretical calculation results reveal that the successful introduction of oxidation sites during the pre-oxidation process is a prerequisite for producing non-graphitizable HC with large interlayer spacing. The inclusion of carbonyl groups effectively restricts the movement of carbon atoms during subsequent carbonization, thus hindering the graphitization of carbon layer. Furthermore, abundant ether-oxygen bonds enable the solid-phase carbonization mechanism and prevent the shrinkage of carbon layers, facilitating the crispation of carbon layers. This breakthrough significantly boosts the potential of harnessing low-cost, high-performance HC for NIBs.

Enhancing flotation efficiency: Optimizing galena and chalcopyrite separation through high-temperature pre-oxidation with recycled sulfuric acid

Galena and chalcopyrite pose challenges in their separation owing to their similar surface chemistry. The flotation separation of galena and chalcopyrite significantly depends on the use of depressants. However, conventional depressants are often associated with several drawbacks, such as toxicity and inefficiency. Hence, exploring efficient and environmentally friendly techniques to separate galena and chalcopyrite is vital. This study investigated the use of sulfuric acid as a surface oxidant for the pre-oxidation treatment of galena and chalcopyrite at high temperatures. This approach facilitated acid recycling and eliminated the need for multiple flotation chemicals. The floatability of galena and chalcopyrite was investigated through micro-flotation. The results revealed that at a pre-oxidation temperature of 100℃, galena exhibited a recovery rate of only 9.98 %, while chalcopyrite maintained a recovery rate of 96 % across the temperature range. The selective depressant mechanism of sulfuric acid in the flotation separation of galena and chalcopyrite was investigated through scanning electron microscopy, zeta potential measurements, X-ray photoelectron spectroscopy, thermodynamic calculations, and electrochemical analyses. The results indicated that the high temperature facilitated the dissolution of the sulfide layer on the galena surface. Consequently, S2− ions underwent oxidization into SO42− to form a stable oxide film on the galena surface through interaction with Pb2+. Conversely, the high-temperature pre-oxidation had a minimal effect on the surface of chalcopyrite, indicating selective oxidation benefits. Findings from the pre-oxidation floatation separation test of galena–chalcopyrite mixtures revealed the efficient and thorough separation of the two minerals under high-temperature pre-oxidation conditions. The lead concentrate obtained from the floatation process exhibited a Pb grade of 79.38 % and a recovery rate of 97.17 %, while the Cu concentrate featured a Cu grade of 32.14 % and a recovery rate of 97.06 %. Additionally, the sulfuric acid solution was recycled. Overall, this study provides a sustainable and cost-effective approach for the green separation of copper–lead sulfide ores.

Control ultrafiltration membrane fouling in Chlorella-laden water treatment by integrated heat-activated peroxydisulfate pre-oxidation and coagulation treatment

The membrane fouling induced by algal extracellular organic matter (EOM) remain a bottleneck in restricting ultrafiltration (UF) application during harmful algal-water treatment. In current study, the application of heat-activated peroxydisulfate (PMS) and coagulation (Aluminum chlorohydrate, PACI) on membrane fouling behavior during Chlorella-laden water treatment was investigated. The membrane fouling mechanism was analyzed using the extended Derjaguin-Landau-Verwey-Over-beek (XDLVO) theory. The results revealed that separated heat-activated PMS could enhance the filtration flux of EOM at high PMS does >0.2 mM, whereas the membrane fouling was further alleviated by combined heat-activated PMS (0.2–1.0 mM) and PACI (20 mg/L) treatment, especially at low PMS dose. Combined heat-activated PMS and PACI pretreatment could effectively increase the adhesive repulsion between membrane and foulants and reduce the cohesion free energies between organic foulants than those by separated heat-activated PMS treatment, making the initial filtration flux reduced and the cake layer looser. Moreover, the organic foulants of proteins, polysaccharides, and humic-like organics were removed. Cake formation was the major fouling mechanism when EOM was treated with/without separated heat-activated PMS treatment, whereas the membrane fouling mechanism was changed from cake layer formation to pore blocking after combined heat-activated PMS and PACI treatment. Overall, this research provided a feasible method in membrane fouling control during Chlorella -laden water treatment.

Untargeted LC-HRMS applied to microcystin-producing cyanobacterial cultures for the evaluation of the efficiency of chlorine-based treatments commonly used for water potabilization

Cyanobacteria in water supplies are considered an emerging threat, as some species produce toxic metabolites, cyanotoxins, of which the most widespread and well-studied are microcystins. Consumption of contaminated water is a common exposure route to cyanotoxins, making the study of cyanobacteria in drinking waters a priority to protect public health. In drinking water treatment plants, pre-oxidation with chlorinated compounds is widely employed to inhibit cyanobacterial growth, although concerns on its efficacy in reducing cyanotoxin content exists. Additionally, the effects of chlorination on abundant but less-studied cyanometabolites (e.g. cyanopeptolins whose toxicity is still unclear) remain poorly investigated. Here, two chlorinated oxidants, sodium hypochlorite (NaClO) and chlorine dioxide (ClO2), were tested on the toxic cyanobacterium Microcystis aeruginosa, evaluating their effect on cell viability, toxin profile and content. Intra- and extracellular microcystins and other cyanometabolites, including their degradation products, were identified using an untargeted LC-HRMS approach. Both oxidants were able to inactivate M. aeruginosa cells at a low dose (0.5 mg L−1), and greatly reduced intracellular toxins content (>90%), regardless of the treatment time (1–3 h). Conversely, a two-fold increase of extracellular toxins after NaClO treatment emerged, suggesting a cellular damage. A novel metabolite named cyanopeptolin-type peptide-1029, was identified based on LC-HRMSn (n = 2, 3) evidence, and it was differently affected by the two oxidants. NaClO led to increase its extracellular concentration from 2 to 80–100 μg L−1, and ClO2 induced the formation of its oxidized derivative, cyanopeptolin-type peptide-1045. In conclusion, pre-oxidation treatments of raw water contaminated by toxic cyanobacteria may lead to increased cyanotoxin concentrations in drinking water and, depending on the chemical agent, its dose and treatment duration, also of oxidized metabolites. Since the effects of such metabolites on human health remain unknown, this issue should be handled with extreme caution by water security agencies involved in drinking water management.

Surface atomic arrangement of primary particles through pre-oxidation to enhance the performance of LiNi0.8Co0.1Mn0.1O2 cathode materials

The primary drawback of Ni-rich LiNixCoyMn1-x-yO2 (NCM, x ≥ 0.8) cathodes lies in their capacity and voltage fading, a phenomenon principally attributed to interfacial instability and intergranular cracks. This study introduces a simple pre-oxidation treatment to modify the grain boundary of LiNi0.8Co0.1Mn0.1O2 (NCM811) cathode material as an efficient solution to these issues. Spectroscopic analysis and atomic-level imaging affirm that this pre-oxidation treatment facilitates both the conversion of Ni2+ to Ni3+ and the formation of an ordered NiOOH structure on the surface of precursor primary particles. Consequently, the final NCM811 product displays a distinct layered structure with a reduced degree of Li/Ni disorder. Furthermore, a rock-salt phase surface reconstruction layer is in-situ induced on the surface of NCM811 primary particles during the solid-state lithiation process, providing a protective coating against further degradation of the R3¯m-layered phase beneath it. Therefore, this enhanced NCM811 demonstrates superior structural stability regarding phase transition, cathode-electrolyte interface structure, and morphological integrity. When compared to bare NCM811 and modified NCM811 based on secondary particles, this enhanced NCM811 exhibits greater reversible capacity, superior initial coulombic efficiency, and excellent capacity retention. This study thus offers a promising approach to induce the ordered surface reconstruction of primary cathode particles, forming a conformal protective layer that improves electrochemical stability.

Preparation of high-performance anode materials for sodium-ion batteries using bamboo waste: Achieving resource recycling

Bamboo exhibits various excellent properties and is widely used in construction. However, appropriate disposal of the bamboo waste generated in a green manner is difficult. To realize resource recycling, we used a simple treatment method to prepare waste bamboo as a negative electrode material exhibiting considerable electrochemical properties for sodium-ion batteries. The electrochemical properties of high-temperature calcination materials considerably improved after impurity removal treatment using an acid solution, which was performed to eliminate the influence of impurities on electrochemical properties. However, the materials still could not meet commercial requirements. A simple pre-oxidation modification treatment enabled the introduction of O atoms into the carbon skeleton to expand the layer spacing, improved the transport kinetics of Na+ in the carbon skeleton, and further increased the platform capacity of the pre-oxidation material. The preoxidative high-temperature co-treated materials exhibited a specific charge capacity close to 280 mAh g−1 at a 0.1 C rate and a capacity attenuation of almost zero after 100 cycles, and showing a specific charge capacity of more than 150 mAh g−1 at a 2 C rate test. In the context of sustainable development, this study makes waste bamboo become a candidate of low-cost negative electrode material for sodium-ion batteries.

Microstructure Evolution and Molten Salt Corrosion Resistance Dependent on Pre-Oxidation Treatment of NiAl Coatings

The chloride-infused molten salt shows the most potential as the medium for the upcoming generation of concentrated solar power system. However, the molten salt put for ward higher corrosion resistance demand on the critical components of concentrated solar power system. The application of NiAl coating proves to be a highly efficient method for preventing corrosion. In this paper, the microstructure, adhesion, and corrosion resistance of NiAl coatings on 310S stainless steel with/without pre-oxidation treatment were studied. The coating predominantly consisted of β-NiAl phase nanocrystals with an Al content of 41.0 at.%. Continuous α-Al2O3 oxide film was formed and no obvious cracks were observed after pre-oxidation. The adhesion strength of NiAl coating was increased by about 70% to 40.0 N through pre-oxidation. Importantly, the corrosion results of NiAl coatings by pre-oxidation treatment in the mixed salt of NaCl/MgCl2/KCl at 1073.15 K for 10 h showed no obvious diffusion of molten salt elements into the coatings. Compared to 310S stainless steel, the pre-oxidized coating sample exhibited a significant reduction of 50.2% in corrosion mass loss. The pre-oxidation of the NiAl coating creates an Al2O3 oxidation layer that effectively blocks corrosion, offering a new method for protecting stainless steels in concentrated solar power system plants.

Influence of Preoxidation Treatment on the Reduction Behavior and Reaction Kinetics of Vanadium Titanomagnetite by Hydrogen

Influence of Preoxidation Treatment on the Reduction Behavior and Reaction Kinetics of Vanadium Titanomagnetite by Hydrogen

Spinning of Carbon Nanofiber/Ni–Cu–S Composite Nanofibers for Supercapacitor Negative Electrodes

The preparation of composite carbon nanomaterials is one of the methods for improving the electrochemical performance of carbon-based electrode materials for supercapacitors. However, traditional preparation methods are complicated and time-consuming, and the binder also leads to an increase in impedance and a decrease in specific capacitance. Therefore, in this work, we reduced Ni-Cu nanoparticles on the surface of nitrogen-doped carbon nanofibers (CNFs) by employing an electrostatic spinning method combined with pre-oxidation and annealing treatments. At the same time, Ni-Cu nanoparticles were vulcanized to Ni–Cu–S nanoparticles without destroying the structure of the CNFs. The area-specific capacitance of the CNFs/Ni–Cu–S–300 electrode reaches 1208 mF cm−2 at a current density of 1 mA cm−2, and the electrode has a good cycling stability with a capacitance retention rate of 76.5% after 5000 cycles. As a self-supporting electrode, this electrode can avoid the problem of the poor adhesion of electrode materials and the low utilization of active materials due to the inactivity of the binder and conductive agent in conventional collector electrodes, so it has excellent potential for application.

Evaluation of the strength of FeCrAl alloy/surface Oxide film interface by micro double-notch shear test

The shear strength of the film formed by pre-oxidation treatment of FeCrAl(-ODS) alloys, likely to be used as pipework material for liquid LiPb breeder blankets, was evaluated by micro double-notch shear testing. Fracture generally occurred at the interface between the oxide film and the alloy substrate, but the pop- in the stress-strain curves was difficult to interpret, so all the test results in this study were compared to the full rupture strength. The rupture strength appears to be a function of the nature of the interface between the film and the alloy rather than the thickness of the film; for APMT and FeCrAl-ODS, the rupture strength was greater for FeCrAl-ODS.

MgAl2O4–C refractories with balanced properties for a delivery device used in the double-roll thin strip continuous casting

To realize the double-roll thin strip continuous casting process for the production of high-quality steels, it is necessary to seek a new type of refractory material tailored for delivery device employed in this process. Therefore, the present study aimed to design and prepare MgAl2O4–C refractories for this purpose as well as to study their physical and mechanical properties, thermal shock resistance, oxidation kinetics, and to perform molten steel experiments after pre-oxidation treatment. The results of the present study demonstrated that the specimens could maintain high mechanical and thermal shock properties even after pre-oxidation treatment. After pre-oxidation at 1100 °C/1 h, the cold compressive strength of the specimen reached 17.63 MPa, with a residual strength ratio (thermal shock resistance) of 77.99%. Analysis of oxidation kinetics based on the shrinking core model indicated an increase in the effective diffusion coefficient and complete oxidation time with higher pre-oxidation temperature. Pre-oxidation of MgAl2O4–C refractories has been shown to be effective in reducing carbon penetration into the molten steel from carbon-containing refractories, thus maintaining the stability of the molten steel composition. This effect was attributed to enhanced contact and wettability between the steel and refractories, an augmented thickness of the pre-oxidized decarburized layer, the formation of a dense magnesium oxide layer, and the emergence of the MgAl1·9Fe1O4 phase. Consequently, an MgAl2O4–C refractories designed for the delivery device was proposed along with anticipated applicability in the double-roll continuous casting process.

The Oxidation Behaviors of NiCoCrAlY Coatings After Pre-Oxidation Treatment During High-Temperature Oxidation at 800 ℃ and 900 ℃

Thermal barrier coatings (TBCs) are essential for protecting the high-temperature components in gas turbines. However, the durability of TBCs is limited, and new technologies to improve their lifetime are necessary. This study focuses on the pre-oxidation treatment of the NiCoCrAlY bond coat in TBCs to reduce the growth rate of the thermally grown oxide (TGO) and improve the TBC lifetime. The mechanism of the TGO growth rate reduction by the pre-oxidation treatment of NiCoCrAlY was investigated. Oxidation behaviors of the surface of NiCoCrAlY coating samples with or without pre-oxidation treatment were evaluated in air at 800 °C and 900 °C. In-situ X-ray diffraction (XRD) measurements and isothermal oxidation tests were performed. The obtained results revealed that the growth rate of TGO is significantly suppressed by α-Al2O3 layer formed by the pre-oxidation treatment. The generation of γ-Al2O3 and θ-Al2O3, which are typically formed below 900 °C, was significantly reduced by pre-oxidation. It is suggested that this reduction suppresses of the TGO growth.

Study on the oxidized gas production characteristics and spontaneous combustion tendency of pre-oxidized water-soaked coal in lean-oxygen environments.

The oxidation characteristics and spontaneous combustion (SC) tendency of raw long-flame coal (RC), water-soaked 200-day coal (S200), pre-oxidized water-soaked coal at 200°C (O200S200), and pre-oxidized soaked coal at 300°C (O300S200) in an oxygen-poor environment were investigated using a programmed warming system. The results show that pre-oxidation water-soaked treatment (PWT) promotes the coal-oxygen complex reaction and increases the rate of coal oxygen consumption (OCR) and the rate of carbon and oxygen compound production. The rate of CO and CO2 production of the water-soaked (WS) coal increased by 0.329mol·(cm3·s)-1 and 0.922mol·(cm3·s)-1, respectively, compared with that of the original coal sample. PWT reduces the activation energy of coal in the low-temperature oxidation stage (the maximum difference can be up to 110.99kJ/mol) and enhances the oxidizing and heat-releasing capacity. There was a synergistic effect between the pre-oxidation (PO) and WS treatment, and the lowest comprehensive determination index of the SC propensity of coal in O200S200 samples was 831.92 which was 4.72 lower than that of RC samples, presenting a more SC tendency. Low oxygen concentration has an inhibitory effect on the oxidation characteristic parameters of coal, and the apparent activation energy of the low-temperature oxidation stage of pre-oxidized water-soaked coal (PWC) increased to 206.418kJ/mol at 3% oxygen concentration. The lower the oxygen concentration of the anoxic environment, the lower the risk of SC of the coal samples. The results of the study can provide theoretical guidance for the identification and prevention of SC disasters in coal seams with shallow burial and close spacing.

Effect of pre-oxidation and sea salt on the hot corrosion behavior of MCrAlY coatings and Al[sbnd]Si coatings

This paper investigated the hot corrosion behavior of two types of coatings, namely NiCoCrAlYHfSi and AlSi coatings, used in gas turbines operating in a moderate-temperature sea salt environment. Prior to the corrosion experiment, pre-oxidation treatment was employed to generate a continuous α-Al2O3 thin layer on the surface of the coatings, leading to a significant reduction in coating roughness. The results demonstrated distinct failure behaviors of the two coatings in the presence of sea salt, providing insights into the mechanism of hot corrosion. The NiCoCrAlYHfSi coating effectively resisted corrosion through a mixed oxide layer consisting of Al2O3 and Cr2O3, while the AlSi coating utilized the continuous formation of Al2O3 to combat corrosion. In comparison to the NiCoCrAlYHfSi coating, the AlSi coating exhibited superior resistance to sea salt erosion. In addition, pre-oxidation is able to effectively reduce the erosion of the coating by sea salt, thereby extending the lifespan of the NiCoCrAlYHfSi coating and the AlSi coating by 40 % and 30 % respectively.

Improvement of the durability of thermal barrier coating by pre-oxidation

To suppress thermally grown oxides (TGO) in thermal barrier coatings (TBCs), the effect of pre-oxidation treatment was investigated for different thermal spray processes, such as high-velocity oxy-fuel spraying (HVOF) and low-pressure plasma spray (LPPS). A pre-oxidation treatment was applied before or after the top coat processing. When the pre-oxidation treatment was applied before top coat processing, TGO growth was suppressed during isothermal oxidation compared to when pre-oxidation was applied after the top coat process. Thermal spray processing did not affect the TGO growth behavior.

Effects of H2, CO, and a gas mixture on the reduction process of raw and pre-oxidized ilmenite concentrate powders

Herein, we reduce raw and pre-oxidized ilmenite concentrates by H2, CO, and a gas mixture (H2/CO = 1) at different temperatures. The results show that the reduction rate of both concentrates increases with increasing H2 concentration. Furthermore, the reducing ability of the three types of reducing gases increases in the order of CO < H2 < gas mixture. Moreover, we elucidate the coupling effect of H2–CO on the reduction process and propose a comprehensive utilization index for hydrogen-rich reduction gas. The results indicate that H2–CO coupling plays a positive role in both the concentrate reduction processes, improving the reduction rate and gas utilization efficiency. The maximum reducing gas comprehensive utilization indices for the hydrogen-rich reduction of the raw and pre-oxidized ilmenite concentrates are observed at 1000 and 950 °C, respectively. Additionally, changing the reducing atmosphere and pre-oxidation treatment significantly affects the distribution of metallic iron in the product particles.

Microstructure and electrical property of composite Co-W/CuO multilayered oxide coating for solid oxide fuel cell interconnector

To overcome the challenges related to the electrical resistance owing to the growth of the Cr-containing oxide layer in the SOFC system at high temperature, a composite coating of Co-W/CuO was fabricated on ferritic stainless steel for interconnectors by composite electroplating and pre-oxidation treatment. Compared to the Co-W alloy coating, the addition of CuO led to the formation of Cu-Co spinels and Cu-W composites, which affected the surface microstructure of the coating. Scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS) and transmission electron microscopy (TEM) investigations shows that CuWO4 nano-particles formed in the Cr-rich layer beneath the CoWO4 layer, of which the lattice deviation leads to the formation of oxygen vacancies. The CuWO4 acted as conductive pathways, reducing the electrical resistance. Long-term oxidation exposure further demonstrated that the Co-W/CuO coated SUS 430 exhibited a stable electrical conductivity of 10.23 mΩ cm2.

Improvement of the Oxidation Resistance of FeMnSiCrNi Alloys with a Pre-Oxidation Treatment

Improvement of the Oxidation Resistance of FeMnSiCrNi Alloys with a Pre-Oxidation Treatment

Fabrication and characterization of SiC/Al composites prepared by laser powder bed fusion (LPBF) combined with vacuum pressure infiltration

A novel method has been developed to fabricate SiC/Al composites by the combination of laser powder bed fusion (LPBF) and vacuum-pressure infiltration. The effects of the SiC particle size distribution and pre-oxidation on the microstructure and properties of SiC/Al composites were investigated. A new phenomenon of severe lamellar cracking was observed in SiC/Al composites without pre-oxidation treatment, which can be explained in terms of the mechanism of interlayer bonding. The results showed that the residual porosity of the sample without pre-oxidation treatment s was higher than 3 %, with a maximum of (8.16±0.57) %, which was much higher than that of the pre-oxidised samples(1 % – 2%). The bulk density of the powders was significantly improved by designing the material system with mono-, bi-, and tri-modal particle size distributions and the density of final SiC/Al samples gradually increases from 2.804±0.009 to 2.871±0.008 g/cm3, and the volume fraction of SiC increases from 36.7 vol% to 50.1 vol%. As a result, the coefficients of thermal expansion (CTE) of SiC/Al composites varies consistently with the volume fraction of SiC, decreasing from 13.72 to 10.84×10−6 °C−1. Our study shows that this method has the potential for great applications.