Ceramic Powders Research Articles

Titanate nanorod/reduced graphene oxide-filled poly (vinylidene fluoride) fibers as piezoelectric nanogenerators

To investigate the influence of nanorod ceramic powders MTiO3 (M: Mg, Co, Ni) as fillers on the electrical performance, piezoelectric nanogenerators (PENG) device, were constructed using the electrospinning method with polyvinylidene fluoride (PVDF), reduced graphene oxide (RGO), and ceramic powders. The composite nanofibers were characterized using SEM, EDX, ATR-FTIR, EDS-mapping analysis, and XRD. Sensing capacity of the PVDF-RGO-MTiO3 nanofiber-based PENG were compared. Utilizing CoTiO3 (CT) in the PENG resulted in a voltage output of 17.03, which exhibited the best piezoelectric response. Observations revealed that mechanical stimulation could charge different capacitors, suggesting a viable platform for removing the requirement of an external power source for operating portable devices. With varying resistances in the circuit, the resistance of 104 Ω produced the maximum power density of 1.40 mW/cm2. When comparing the P-RGO-CT composite to pure PVDF, the differential scanning calorimetric analysis revealed that the thermal stability and crystallinity percentage increased. Tensile testing was used to evaluate the mechanical characteristics of P-RGO-CT PENG. The maximum stress and breaking strain that the nanofiber film can tolerate are 50 kPa and 33.9%, respectively. EIS investigations obtained that the real intrinsic internal resistance of the P-RGO-CT PENG electrode is lower than PVDF, demonstrating the good conductivity of the synthesized PENG electrode. The impedance spectrum of the PENG electrode is almost parallel to the Zim axis, demonstrating good capacitance performance.

Revealing the impact of CO2 exposure during calcination on the physicochemical and electrochemical properties of LiNi0.8Co0.1Mn0.1O2.

The synthesis atmosphere plays a fundamental role in determining the physicochemical properties and electrochemical performance of NMC811 cathode materials used in lithium-ion batteries. This study investigates the effect of carbonate impurities generated during synthesis by comparing three distinct samples: NMC811 calcined in ambient air, NMC811 calcined in synthetic air to mitigate carbonate formation, and NMC811 initially calcined in ambient air followed by annealing in synthetic air to eliminate carbonate species. Physicochemical characterization through XRD, SEM, FTIR, and TGA techniques revealed noticeable differences in the structural and chemical properties among the samples. Electrochemical assessments conducted via coin-cell testing demonstrate superior performance for materials synthesized in synthetic air, exhibiting an enhanced discharge capacity of 145.4 ± 4.8 mA h g-1 compared to materials synthesized in normal air (109.4 ± 4.3 mA h g-1) at C/10. More importantly, sample annealing in synthetic air after air calcination partially recovers the electrochemical performance of the cathode (142.1 ± 4.6 mA h g-1 at C/10) and this is related to the elimination of carbonate species from the ceramic powder. These findings highlight the importance of controlling synthesis conditions, particularly the atmosphere, to tailor the properties of NMC811 cathode materials for optimal lithium-ion battery performance.

Studies on the Powerful Photoluminescence of the Lu2O3:Eu3+ System in the Form of Ceramic Powders and Crystallized Aerogels

This study compared the chemical, structural, and luminescent properties of xerogel-based ceramic powders (CPs) with those of a new series of crystallized aerogels (CAs) synthesized by the epoxy-assisted sol–gel process. Materials with different proportions of Eu3+ (2, 5, 8, and 10 mol%) were synthesized in Lu2O3 host matrices, as well as a Eu2O3 matrix for comparative purposes. The products were analyzed by infrared spectroscopy (IR), X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), transmission electron microscopy (TEM), photoluminescence analysis, and by the Brunauer–Emmett–Teller (BET) technique. The results show a band associated with the M-O bond, located at around 575 cm−1. XRD enabled us to check two ensembles: matrices (Lu2O3 or Eu2O3) and doping (Lu2O3:Eu3+) with appropriate chemical compositions featuring C-type crystal structures and intense reflections by the (222) plane, with an interplanar distance of around 0.3 nm. Also, the porous morphology presented by the materials consisted of interconnected particles that formed three-dimensional networks. Finally, emission bands due to the energy transitions (5DJ, where J = 0, 1, 2, and 3) were caused by the Eu3+ ions. The samples doped at 10 mol% showed orange-pink photoluminescence and had the longest disintegration times and greatest quantum yields with respect to the crystallized Eu2O3 aerogel.

Process–Material–Performance Trade-off Exploration of Materials Sintering with Machine Learning Models

AbstractProcess-induced porosity, defects, and residual stresses lead to mechanical performance degradation in fiber-reinforced composite and other heterogeneous structures. Physical and chemical processes create complex process–material–performance relationships. Predicting porosity and residual stresses in this context requires computationally burdensome forward simulations and obtaining optimal process settings and calibrating properties of new materials requires solving inverse problems with predictions from the forward simulations. In this paper, we parameterized the process–material–performance space and created a dataset based on physics models that are valid for sintering ceramic powders. The dataset was used to train several machine learning models that captured the process–material–performance relationships. The trained ML models were applied in process optimization, calibration of properties for new material systems, and estimating performance for a given process and material. Support vector regression (SVR), convolutional neural networks (CNNs), and a Gaussian mixture model (GMM) called REPAIRS were selected, and their prediction accuracy was determined. While the SVR and CNN models require training several models, we show that the GMM model captures the process–material–performance relationships with a single machine-learned model and partial system completion methods. The paper describes root-mean-square error and mean absolute percentage errors of the inferences from the models on a validation dataset.

Durability enhancement in self-compacting sand concrete using mineral additives

Purpose The study aimed to explore the effects of mineral admixtures – especially limestone filler (LF), brick powder (BP) and ceramic powder (CP) – on the performance of self-compacting sand concrete (SCSC). It studies their effect on mechanical properties and mass loss when exposed to acidic solutions (H2SO4 5% and HCl 5%) over periods of 28, 90 and 180 days. The study seeks to develop SCSC technology by taking advantage of locally available sand resources. Design/methodology/approach Using an experimental design, the study explores different formulation parameters, including the use of silty sand (AS) and dune sand (DS) in fixed proportions, where AS constitutes 70% and DS 30% of the total sand content. The superplasticizer ratio (SP) and water-to-binder ratio (W/B) are constant with varying amounts of mineral additives. The study immerses SCSC samples in acidic solutions (5% H2SO4 and 5% HCl) for 28, 90, and 180 days to evaluate mass loss and mechanical properties. This endeavor to advance such concrete technology is motivated by the desire to incorporate sand concrete into the realm of self-compacting concrete technology while also harnessing the advantages of locally available sand resources, particularly dune sand, which is abundant in the southern regions of Algeria. Findings SCSC results with mineral additives showed enhanced resistance in both tensile and compression tests, indicating improved durability compared to the reference sample without additives. However, excessive proportions of BP (>60%) or CP led to exceptions in this trend An exception to this trend was observed when BP was added in proportions exceeding 60% or when CP, indicating potential limitations in some additive formulations. Overall, the research provides valuable insights into improving the performance and durability of SCSC through the strategic incorporation of mineral admixtures, contributing to advances in self-compacting concrete technology. Originality/value 1 – Valorization of local materials and recycling of waste: DS, LF, BP and CP, which are available in great quantities in the south of Algeria; 2 – Combination, at the same time, of alluvial sand and dune sand as aggregate and LF, BP and CP as filler. 3 – Application of the design of experiments method methodology for the optimization of these elements of the new sand concrete studied. The new building material elaborated present indeed a technical, economic and environmental interest.

Wear properties of Al6061/SiC + B4C + TiC hybrid composites produced by vacuum infiltration method

Abstract In the study, hybrid metal matrix composite (HMMC) structures were produced by vacuum infiltration method (VIM) using Al6061 alloy and varying amounts of SiC, B4C, and TiC ceramic powder pairs. Age-hardening processes were applied to these HMMCs. After heat treatment, wear behavior was examined under different loads using the pin-on-disc test method. All Al6061 hybrid composites exhibited better wear performance than unreinforced Al6061. In the wear tests of composite samples, the lowest volume loss and therefore the highest wear resistance were obtained in Al6061 3 wt.% B4C + SiC composites under 5 N force. The lowest wear resistance due to the highest volume loss was determined in Al6061/1 wt.% TiC + B4C composites under 15 N force. Abrasive and adhesive wear characteristics were observed in field emission scanning electron microscopy(FESEM) images of worn surfaces. Additionally, wear debris, smearing, and deep grove formations were determined on the surface. In the EDS analysis performed on the worn surface, O and Fe elements were found in addition to the elements that are likely to be in the structure (such as Al, B, C, Ti, Si, and Mg). The wear tests caused the formation of oxide layers on the sample surfaces.

Optimizing mix design methods for using slag, ceramic, and glass waste powders in eco-friendly geopolymer mortars

Optimizing mix design methods for using slag, ceramic, and glass waste powders in eco-friendly geopolymer mortars

3D printing of cordierite glass-ceramics

Compared to traditional ceramic materials, glass-ceramics can also exhibit superior properties and are now widely used in cutting-edge national defense industries technology, aerospace, electronics, construction, and other fields. In this study, it is for the first time reported that novel photopolymerization 3D printable slurries using cordierite glass ceramic powder were prepared. The effects of slurry properties and printing process parameters on the warpage of the printed samples were studied. Cordierite glass-ceramic parts fabricated using photopolymerization 3D printing and heat treatment processes were studied to evaluate the effects of sintering parameters on the properties of the samples. The obtained additively manufactured cordierite glass-ceramics exhibit excellent microstructural and mechanical properties, with a maximum bending strength of 181 MPa, an increase of 95.66 % compared to that of the previously reported 3D printed cordierite ceramics. The underlying mechanisms of the glass and ceramic phase characteristics influence the density and the mechanical properties during and after the courses of sintering were also investigated and unveiled in detail. This study provides a viable method for manufacturing complex-shaped cordierite glass-ceramic components using 3D printing.

Synergic effect of nano sized ceramic powder of titanium dioxide and silver on AZ91D composites fabricated by friction stir processing

This study aims to observe the synergic effects of AgNPs/TiO2 on AZ91D hybrid composite fabricated via friction stir process. Nano-sized particles of titanium-di-oxide (TiO2) and silver (AgNPs) in powder form were utilized as reinforcement materials for fabricating mono and hybrid composites. The average size of the reinforcements was 80 nm. Friction stir processing (FSP) technique was done at constant parametric settings. Investigating the microstructure of the composites by optical microscope(OM) analysis showed a homogenous distribution of the incorporated particles in the AZ91D matrix. Scanning electron microscopy (SEM) analysis was done for fractography, which indicates ductile facture in all the specimens despite having any composition of reinforcements. However, rate of ductile fracture decreased with weight fraction of TiO2. Tensile strength and Micro-hardness measurements revealed enhancement in tensile properties i.e. ultimate tensile strength (UTS), yield strength(YS), percentage elongation(EL) and microhardness in all samples. The contribution of various strengthening mechanisms, i.e. Hall-patch, Orowan strengthening and thermal mismatch, were calculated for all samples and compared with actual values. Among strengthening mechanisms, Orowan strengthening is the most dominant. The modified Clyne method estimates the collective effect of various strengthening mechanisms to evaluate the theoretical YS for all samples. The maximum value of Yield strength (YS) is 175.612 MPa obtained for T-50-A-50. The maximum value for microhardness is obtained as 140.08 HV on Vickers scale for T-100-A-0 attributed to uniform dispersion of hard ceramic (TiO2) particles.

Study of structural and mechanical properties of composite ceramics of the AlMgB14–TiB2 system

AlMgB14 ceramics is known as a material characterized by increased hardness in combination with a low friction coefficient. Composite structures based on this ceramics have even higher strength characteristics. In the present work, we investigate the structural-phase states and physicomechanical properties of composite ceramics of the AlMgB14–TiB2 system with a variable TiB2 content, obtained by hot pressing the initial batch based on AlMgB14 and TiB2 ceramic powders preliminarily synthesized by the method of self-propagating high-temperature synthesis. It was found that the resulting materials are characterized by a composite structure represented by TiB2 inclusions distributed in the AlMgB14 matrix. The phase composition of the resulting composites is similar to the phase composition of the initial batch, with 5 to 9 wt. % of the MgAl2O4 spinel phase being formed. The microhardness of AlMgB14–TiB2 composites is up to 19.9 GPa (the hardness of AlMgB14 ceramics obtained by a similar method without additives is 7 GPa). The three-point bending strength of AlMgB14–TiB2 composite materials is 309 MPa.

Long‐Life All‐Solid‐State Batteries Enabled by Cold‐Pressed Garnet Composite Electrolytes with Enhanced Li+ Conduction

AbstractGarnet Li7La3Zr2O12 (LLZO)‐based solid‐state electrolytes (SSEs) hold promise for realizing next‐generation lithium metal batteries with high energy density. However, the high stiffness of high‐temperature sintered LLZO makes it brittle and susceptible to strain during the fabrication of solid‐state batteries. Cold‐pressed LLZO exhibits improved ductility but suffers from insufficient Li+ conductivity. Here, we report cold‐pressed Ta‐doped LLZO (Ta−LZ) particles integrated with ductile Li6PS5Cl (LPSC) via a Li+ conductive Li‐containing Ta−Cl structure. This configuration creates a continuous Li+ conduction network by enhancing the Li+ exchange at the Ta−LZ/LPSC interface. The resulting Ta−LZ/LPSC SSE exhibits Li+ conductivity of 4.42×10−4 S cm−1 and a low activation energy of 0.31 eV. Li symmetric cells with Ta−LZ/LPSC SSE demonstrate excellent Li dendrite suppression ability, with an improved critical current density of 5.0 mA cm−2 and a prolonged cycle life exceeding 600 h at 1 mA cm−2. Our finding provides valuable insights into developing cold‐pressed ceramic powder electrolytes for high‐performance all‐solid‐state batteries.

Impedance Spectroscopy of Lanthanum-Doped (Pb0.75Ba0.25)(Zr0.70Ti0.30)O3 Ceramics

This study examines the effects of La3+ doping on (Pb0.75Ba0.25)(Zr0.70Ti0.30)O3(PBZT) ceramics, which were synthesized using the conventional solid-state reaction method. X-ray diffraction analysis confirmed that the PBZT structure, including PBZT doped with La3+ at concentrations x = 1 at.% and x = 2 at.%, exhibited a rhombohedral (R3c) space group, while higher doping levels of x = 3 at.% and x = 4 at.% led to a dominant cubic (Pm-3m) phase with approximately 30% of a remnant rhombohedral component. Scanning electron microscopy (SEM, JEOL JSM-7100F TTL LV, Jeol Ltd., Tokyo, Japan) and energy dispersive X-ray spectroscopy (EDS) were utilized to investigate the structure and morphology of these ceramics. The findings indicated that the chemical composition of the ceramic samples closely corresponded to the initial stoichiometry of the ceramic powder. An increase in the amount of lanthanum results in a decrease in the average grain size of the ceramics. The electrical properties were further evaluated using complex impedance spectroscopy (IS) over a range of temperatures and frequencies, as well as temperature dependence of DC conductivity. The similarity in the changes in activation energy for DC conductivity and grain boundary conductivity, caused by lanthanum ion modification, allows for the conclusion that grain boundaries are the primary microstructural element responsible for conductivity in these materials.

Microstructure and properties of TiC ceramic powder on a cobalt-based alloy obtained via electromagnetic-assisted laser metal deposition

The crack sensitivity of laser metal ceramic deposition is an important factor restricting its development. In this paper, a TiC-reinforced cobalt-based alloy was deposited on 300M steel using electromagnetic-assisted laser metal deposition technology. The electromagnetic composite effect on the microstructure, mechanical properties, magnetic properties, wear resistance and crack sensitivity of the laser metal deposition layer was discussed. Under the action of an electromagnetic field, the size of the TiC decreased by 54.6% compared with that of the deposited layer without an electromagnetic field. The effect of the electromagnetic composite field can reach the bottom of the molten pool, thus refining the grain size at the bottom of the coating. This resulted in a 22% increase in the hardness of the deposition layer. The electromagnetic field effect reduces the elastic modulus of the deposition layer, thus improving the mechanical properties of the coatings. In addition, compared with that of the deposition layer without an external field, the wear of the deposition layer with an electromagnetic force is obviously reduced. With increasing electromagnetic parameters, the wear resistance of the deposit increased gradually, and the thermal expansion coefficient decreased significantly, which played an important role in improving the crack resistance and comprehensive properties of the deposition layer under extreme working conditions.

Studying of Mechanical Behavior of Waste Materials Modified Cement Mortar

Large-scale environmental problems have been triggered by ceramic tiles from demolished buildings and animal bone waste. Therefore, optimizing their potential for reuse and recycling is an important goal of sustainable solid waste management. The primary objective of this study is to evaluate the feasibility of partial replacement of the fine aggregates in cement mortar with a combination of natural animal bone powder and industrial waste materials which is wall tiles ceramic powder. This study measures thermal and mechanical characteristics. Recycling construction waste is one of many ways to deny waste material from entering landfills and create new eco-friendly material that reduces energy consumption in buildings. Modified mortar cement specimens with 5% up to 25% mixtures were combined using a 1:3 ratio and a 0.5 W/C ratio to see how the ratios would affect the material’s properties. The addition of a superplasticizer boosted the cement mortar’s workability and compressive strength. The compressive strength, flexural strength, density, and thermal conductivity were evaluated for each mortar mixture ratio. Results showed that compared to regular cement mortar, cement mortar combined with 20% bone and ceramic powder wastes reached the optimal replacement percentage. Compressive strength increased by 54% and flexural strength by about 67%. At the 28-day mark, thermal insulation was lowered by 25%.It is concluded from this study that it is possible to use bone waste as a natural material with ceramic waste as an industrial material to modify the insulation and mechanical properties of cement mortar.

Synthesis of high-entropy Ti-Zr-Nb-Hf-Ta carbides and carbonitrides in high-speed arc discharge plasma jet

The interest in high-entropy materials has increased rapidly in recent decades due to their applications in various fields such as environmental barrier coatings, superhard and wear resistant coatings, nuclear energy, batteries, catalysts, thermoelectrics, supercapacitors, biocompatible structures, and microelectronics. In the present work, comprehensive theoretical and experimental studies are carried out to discover a new way to prepare high-entropy ceramic nanopowders of carbides and carbonitrides of IV-V transition metals. The possibility of (TiZrNbHfTa)CxNy formation is investigated using both ab initio and machine learning approaches. The chosen single-stage plasma dynamic technique allowed us to synthesize high-entropy carbide TiZrNbHfTaC5 and the corresponding carbonitrides (N up to 8 wt%) in the form of single-crystalline nanoparticles. By varying the experimental system conditions, we demonstrate not only the production of pure powders, but also the ability to apply different precursors, including pure metals and their oxides. The presented technique provides a simple and universal way to produce high-entropy nanomaterials and opens the door to the synthesis of many functional ceramic powders composed of other carbonitrides with selective nitrogen content.

Vibrational, optical, electronic and electrocatalytic properties of SrCuSi4O10 ceramic

This research reports the synthesis of powdered SrCuSi4O10 ceramic powder, obtained through a solid-state chemical reaction methodology. The sample was characterized using X-ray powder diffraction (XRPD), Raman and Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscopy (SEM), reflectance (R), electron paramagnetic resonance spectrum (EPR), lattice dynamic calculations, electronic and electrocatalytic properties analyses. The X-ray analysis showed that crystalline structure of SrCuSi4O10 compound belongs to a tetragonal system with the P4/ncc space group, containing four formulas per unit cell (Z = 4). The SEM micrographs present a morphology of layered microplates with some irregularity in size and shapes. UV–vis diffuse reflectance spectra show three intense reflection regions. Regarding the vibrational properties, the theoretical calculation was performed using a rigid ion model in order to assign the experimental Raman and IR modes. Additionally, electronic properties calculations were carried out using Density Functional Theory (DFT). Finally, the hydrogen evolution reaction (HER) performance of the SrCuSi4O10 electrocatalyst was evaluated.

On the incorporation of waste ceramic powder into concrete

This study investigates the potential use of waste ceramic powder as a filler in concrete. Different percentages of waste ceramic powder were added to the concrete, and the compressive strength and water absorption properties were assessed. Failure mechanisms were analyzed using scanning electron microscopy (SEM). The findings revealed that incorporating 5% ceramic powder into concrete increased its compressive strength by approximately 12.5%. However, adding more than 5% ceramic powder led to a proportional decrease in strength. Additionally, water absorption increased when the ceramic content exceeded 5%. SEM analysis showed that higher ceramic content weakened the adhesion of the ceramic particles, and noticeable aggregation was observed.

The Concept of Using 3D Printing Technology in Ceramic Foundry Filter Manufacturing

AbstractThe article presents the concept of using 3D printing technology in ceramic foundry filter manufacturing. They are a crucial component for obtaining an acceptable quality of nickel superalloys by carrying out the process using the precision casting method. Commonly used filters of this type have a number of disadvantages. They are characterized by irregularity of the filtering structure, high brittleness, lack of resistance to mechanical shocks, and impacts of a stream of liquid metal. All these factors create a risk of introducing the material from the damaged filter into the casting mold, which translates into contamination of the casting alloy, and thus the occurrence of casting defects such as nonmetallic inclusions. The hope for a change in this state of affairs is the use of additive manufacturing technology in their production, which by assumption will allow to obtain a product with a repeatable shape, high mechanical resistance, and a specially designed structure regulating the flow of liquid metal into the mold during casting. The suitability of robocasting and binder jetting technology for producing filtration structures was initially assessed. The results have presented the selection of ceramic powder, as well as the development of the composition of the ceramic paste. The parameters of paste preparation and 3D printing individual processes were described. Moreover, the representative microstructures and basic mechanical properties of samples obtained by both of the compared technologies were presented. Furthermore, the final effect of prototype casting filters with a repeatable shape, manufactured with the use of both technologies, was presented, which were transferred for further technological research in a foundry producing critical aircraft engine parts. The possibilities of using each technology in various applications were also discussed.

One-Pot Coating of Ceramic Powders by Exfoliated Boron Nitride Layers with a Dense CO2 Medium and Ultrasound-Aided Mixing

One-Pot Coating of Ceramic Powders by Exfoliated Boron Nitride Layers with a Dense CO₂ Medium and Ultrasound-Aided Mixing

Preparation of (Zr0.25Hf0.25Ta0.25Nb0.25)C high-entropy ceramic nanopowders via liquid-phase precursor route at a low temperature of 1500 °C

Using citric acid, ethylene glycol, ZrOCl2·8H2O, HfOCl2·8H2O, NbCl5, and TaCl5 as raw materials, based on the principle of Pechini coordination polymerization, the (Zr0.25Hf0.25Ta0.25Nb0.25)C high-entropy ceramic precursor solution was successfully prepared, and the corresponding high-entropy ceramic powder was formed by pyrolysis at a low temperature of 1500 °C. The molecular structure of the precursor and its pyrolysis products were analyzed and characterized by different analytical and testing methods. The results show that in the precursor solution, the organic compound and the metal ions form a stable three-dimensional macromolecular structure, so that the metal ions show a uniform distribution at the molecular level, shortening the diffusion path during the carbothermal reduction reaction, thereby enabling the formation of the single-phase high-entropy carbide ceramic powders at a relatively low temperature. The obtained ceramic powders have high purity, uniform element distribution, with an average particle diameter of approximately 42 nm and an oxygen content of about 1.61 wt%. The precursor solution prepared in this study has a moderate viscosity of 20–50 mPa s and a high ceramic yield of 45 %, which is ideal for the preparation of high-entropy ceramic matrix composites.