Potentiodynamic Polarization Tests Research Articles

Characterization of Electrochemical and Biocompatibility of Zinc Oxide Coating Electrodeposited on Commercial Pure Titanium Alloy

This study examines how the duration of electrodeposition affects the morphology and electrochemical characteristics of zinc oxide coatings applied to a pure titanium substrate. The morphology of the coating and the phases present within it are analyzed using a scanning electron microscope and the X‐ray diffraction technique. The coating's resistance to corrosion in a phosphate‐buffered saline solution is evaluated using two electrochemical methods: impedance spectroscopy and potentiodynamic polarization tests. The surface roughness of the coated samples is assessed using interferometry. The results demonstrate that an increase in electrodeposition time, ranging from 150 to 1200 s, leads to an enhanced texture intensity in the (0002) and (010) planes of the ZnO coating. Furthermore, the thickness of the ZnO crystals and surface roughness increases by factors of 3.25 and 2.79, respectively, as the deposition time is extended. This extended duration results in the formation of larger needle‐shaped and flower‐like ZnO crystals, leading to a significantly nonuniform structure. Correspondingly, the corrosion rate also increases as the electrodeposition time is extended from 150 to 1200 s, rising from 0.001951 to 9.117 μm year−1. The lowest corrosion rate (1.654 μm year−1) is achieved in coatings deposited for 300 s using a potential of 3 V.

In-vitro biocompatibility, antibacterial activity, and corrosion resistance of HA-TiO2/ZnO coating fabricated by plasma electrolytic oxidation on Ti6Al4V

The hydroxyapatite/Zinc Oxide (HA-TiO2/ZnO) coatings were grown on the Ti6Al4V substrate by plasma electrolyte oxidation from the CaP-based electrolyte containing 1, 3, and 6 g/L ZnO nanoparticles. XRD results confirmed the presence of ZnO, HA, and rutile phases in all coatings. According to SEM observations, coatings presented the porous morphology as a result of micro-arc discharges during the PEO process, whereas some of the pores in the composite coatings were filled by ZnO proportional to its content. After 7 days of immersion in SBF solution, accumulations of bone-like clusters were visible on the surface, demonstrating a promising bio-mineralization ability for all coatings, although the higher amount of 6 g/L ZnO had partially an inhibitory effect on the apatite nucleation. In-vitro studies demonstrated a time and concentration-dependent impact of ZnO on the viability of MG-63 osteoblast-like cells so that the concentration of 3 and 6 g/L caused the death of some cells after 7 days. The antibacterial tests also showcased that the presence of ZnO decreased the activity of gram-negative bacteria (E. coli) and gram-positive bacteria (S. aureus), while the higher concentration of ZnO particles led to more antibacterial activity of the coating. Finally, evaluating the corrosion behavior of PEO coatings through a potentiodynamic polarization test in Ringer's solution manifested a better protection against corrosion by increasing the ZnO content in the coating, mainly owing to the blocking of the pores by the ZnO particles, and as a result, the greater difficulty of electrolyte to reach the titanium substrate.

Development of electrophoresed anti-corrosion coating for copper from functionalized multi layered graphene nano-sheets synthesized through anionic acidic electrochemical exfoliation

Following the discovery of graphene, a two-dimensional carbonaceous substance, numerous possibilities in materials science domain have evolved, one being its function as a corrosion inhibitor. This investigation undertakes the synthesis of functionalized multi-layered graphene nanosheets (FMLGNs) from pyrolytic graphite sheets through electrochemical exfoliation involving four distinct acid-based solutions (H2SO4, HCLO4, HNO3 and combination of the above three in 1:1:1 ratio). Post-exfoliation analysis of FMLGNs included X-ray diffraction (XRD) wherein 2θ values were reported at 26° confirming graphene's presence. Raman spectroscopy reiterated the same observation along with an increase in ID/IG ratio to ≈ 1 hinting at the presence of functional groups and defects. UV–visible spectroscopy indicating π-π* transitions, Fourier transform infrared spectroscopy (FTIR) showing CO stretching and X-ray photoelectron spectroscopy (XPS) with a C/O ratio = 3.12 gave an idea about the functionalization in FMLGNs. Average particle sizes of FMLGNs was in the range of 400–500 nm and zeta potential measurements showed stable dispersion behaviour (≈−40 mV). Utilizing scanning electron microscopy (SEM), atomic force microscopy (AFM) and transmission electron microscopy (TEM), authors observed a layered (10–15 layers), overlapping shape of FMLGNs. Electrophoretic deposition (EPD) method was employed to coat FMLGNs onto copper substrates under various iterative conditions (number of layers and time of deposition) which produced depositions of ≈20–30 μm. SEM images displayed adequate coverage of graphene sheets on copper surfaces, backed by energy-dispersive x-ray spectroscopy (EDS). Crack propagation resistance (CPR) values of 34.03 N highlighted better adherence than other similar coatings. The coated copper samples were subjected to cyclic voltammetry (CV), potentio-dynamic polarization (PDP) and electrochemical impedance (EIS) tests in 3.5 wt% NaCl solution for analysing the inhibitory impacts of coatings. An inhibition efficiency of 85 % and charge transfer resistance of 5535 Ω.cm2 was observed, which highlighted better corrosion mitigation than reported literatures. The authors also identified that 1 layered coatings showed better reliability than two layered coatings.

A predictive model for corrosion of carbon steel exposed to organic acids: Theory and validation in formic, azelaic and citric acid

Organic acids can severely corrode metals, despite rarely reaching particularly low pH values. The mechanisms underlying the corrosion process in the presence of organic acids can be different and more complex with respect to the ones in the presence of strong acids. Since organic acids are commonly found in several industrial environments, they pose a serious threat that needs to be carefully addressed and investigated. Throughout the years, many research efforts have been put towards predictive modeling of corrosion. The Tafel-Piontelli model aims at becoming a universal and versatile model for acidic corrosion, able to adapt to different situations and predict corrosion rates of active metals exposed to all kinds of acidic environments. The model foundations are grounded in the principles of the corrosion process, regulated by the Tafel law. The efficacy of the model was tested on carbon steel samples immersed in solutions of weak acids with increasing proticity — formic, azelaic, and citric acid — at temperatures ranging from 20°C to 60°C and pH values from 3 to 4. The validation analysis was conducted using two primary tests: mass loss tests to assess corrosion rates and potentiodynamic polarization tests to determine the kinetic parameters of the cathodic and anodic reactions involved in the corrosion process. The results from the experiments are promising, confirming and extending the predictive capabilities of the model to the case of organic acids. These findings have broad implications for improving safety and durability in industrial applications where organic acids are prevalent, highlighting the model’s potential to significantly enhance preventive strategies and material selection.

A novel AlCo1.2Cr0.8FeNi2.1 eutectic high entropy alloy with excellent corrosion resistance

A novel AlCo1.2Cr0.8FeNi2.1 eutectic high entropy alloy (EHEA) was designed and prepared. The microstructure of the as-cast alloy was characterized that a fine lamellar structure composed of FCC (L12) phase and B2 phase. The mechanical of the EHEA was studies by the tensile tests, and the corrosion properties of the EHEA in 3.5 wt% NaCl solution at room temperature was investigated. The results shown that the alloy exhibits synergistic effect of strength- plasticity with a high tensile strength of 1048.42 MPa and an excellent elongation of 18.92%. Potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS) indicated that the EHEA exhibits spontaneous passivation in 3.5 wt% NaCl solution, forming a protective passive film that exhibits p-type and n-type semiconductor properties, with the main components of Al2O3, CoO, Cr2O3, Fe(OH)3, and NiO. Furthermore, the corrosion mechanism of EHEA was discussed.

Multi-objective optimization of heat treatment criteria on the corrosion and wear behaviour of ZA27/SiC/TiB2 hybrid metal matrix composite

The current study presents a methodology for examining the effect of solutionizing and aging parameters on the wear and corrosion behaviour of ZA27/SiC/TiB2, a Hybrid Metal Matrix Composite(HMMC). ZA27 alloy is widely used in applications where high bearing resistance and wear resistance properties are desired. However, its usability is limited to temperatures less than 1000 C as its properties exhibit a declining trend. The addition of SiC and TiB2 were found to contribute in circumventing this lacuna. Furthermore, no studies were reported on the process of augmenting the corrosion and wear resistance of this hybrid composite. This research gap is specifically addressed in this work. The chosen Hybrid Composite consisting of 15% of reinforcing elements(SiC + TiB2) proportioned equally among them along with 85% of ZA27 alloy matrix is produced by Mechanical Stir casting method. The experimental work has been broadly divided into two major spectrums. The first part consisting of analysing the change in properties being studied before and after heat treatment. Besides, this part of the work also involved the study of the variation in artificial aging temperature on the properties under consideration. The Potentiodynamic Polarisation tests showed that the solution heat treatment produces a significant decline in corrosion rate. Further, aging at a temperature of 1800 C has also evidently improved the properties of corrosion and wear resistance. However, results also depicted that over aging would deteriorate these properties. The final and subsequent part was completely devoted to identifying the best and optimised heat treatment parameters viz., solutionising time, aging temperature and time. Further, Taguchi L9 orthogonal array is taken to design the experiments in the second phase. Regression Equations were developed from the observations of this set of experiments. These equations were later subjected to Multi-Objective Genetic Algorithm (MOGA) which produces a pareto set of optimal solutions. The Pareto frontier was then analysed using Multi criteria decision making approaches viz., VIKOR, LINMAP and TOPSIS to arrive at the most optimal solution. This approach has culminated in an optimal solution of corrosion and Wear rates of 2.27mpy, 2.75 ˟ 10-3 mm3/m and coefficient of friction as 0.271 at the input variables of solutionizing time −5 h, aging temperature-1890 C and aging time-2 h.

The role of Zinc Molybdate in the anticorrosion and antibacterial characteristics of sustainable polyurethane coating derived from epoxidized soybean oil

Vegetable oils are important renewable sources that have been used as alternative feedstocks to petroleum for the synthesis of polyols. Polyols are compounds that contain multiple hydroxyl groups in a molecule and are a major component of polyurethanes. One of the oldest problems that many industries face today is corrosion. Polyurethane coatings reduce the rate of corrosion reactions but are not completely impermeable to corrosive agents. Nanoparticles, due to their high surface area and small particle size, can improve the performance of polyurethane coatings and block the penetration of corrosive agents. This research aims to prepare polyurethane coatings using soybean oil-based polyol and investigate the corrosion resistance performance of polyurethane coatings by adding Zinc Molybdate (ZnMoO4) nanoparticles. To achieve this goal, a polyol based on soybean oil was synthesized through the ring-opening reaction of Epoxidized soybean oil. Then, polyurethane coatings with 0.5, 1, 1.5, and 2 wt% of ZnMoO4 nanoparticles were prepared. Characterization of the polyurethane coatings was performed using FTIR, HNMR, and FESEM. The mechanical properties were also examined. Finally, the corrosion resistance activity of these nanocomposites was evaluated using electrochemical impedance spectroscopy and potentiodynamic polarization tests. The results showed that adding 0.5%w/w of ZnMoO4 nanoparticles can improve the performance of polyurethane coatings against corrosion, as the nanoparticles were uniformly dispersed on the surface of the coating and blocked the penetration of corrosive agents. Therefore, 0.5 wt% ZnMoO4 nanoparticles can be considered as the optimal amount in this experiment. Moreover, the modified coating with ZnMoO4 nanoparticles can effectively act against both gram (+) and gram (-) bacteria.

PH-responsive anti-corrosion activity of gallic acid-intercalated MgAl LDH in acidic, neutral, and alkaline environments

Undoubtedly, designing pH-responsive particles is one of the most fascinating aims for corrosion experts. Local pH variations can occur through the corrosion process (chemical and electrochemical reactions), accelerating the corrosion rate. However, by designing this class of modern inhibitors, a significant part of the effects of pH variation during corrosion disappears. Herein, a novel layer double hydroxide-based (LDH) nanocomposite, which is filled by gallic acid (GA) molecules, was designed. To prove the composite inhibition proficiency, EIS tests were conducted in acid, neutral and alkaline atmospheres and then surface morphology of the protected and unprotected samples are visualized by FE-SEM images. Simultaneously, the EDS-Mapping technique was applied to predict the elemental composition of the generated inhibitive layer. The results of the EIS test indicated an increase in corrosion resistance after using nanoparticles in all three acidic, neutral and alkaline environments. In addition, the potentiodynamic polarization test confirmed the mixed-protection mechanism in these three media. Furthermore, FE-SEM approach demonstrated the formation of a protective film on metal surfaces, and the EDS-Mapping evaluation confirmed these results in line with the element recognition.

Ex-situ Characterization of Nb-Ti Alloy/Pt Coated Stainless Steel Bipolar Plates for Proton Exchange Membrane Fuel Cells

Metallic bipolar plates are crucial for the development of compact and lightweight proton exchange membrane fuel cell stacks; however, most of them encounter durability and conductivity challenges in the fuel cell environment. In this study, Nb-Ti alloy/Pt coatings are deposited on SS316L plates to enhance corrosion resistance, surface wettability, electrical and thermal conductivity, with reduced interfacial contact resistance. Corrosion resistance is assessed by exposing test samples to a 1M H2SO4 acidic environment at 25 °C and 80 °C, respectively, via potentiostatic and potentiodynamic polarization tests. It is found that Nb-Ti alloy/Pt coatings exhibit exceptional stability, with corrosion potential increased by 2.5 (at 25 °C) and 0.5 (at 80 °C) times and corrosion current density reduced by orders of magnitude; and their anti-corrosion performance far exceeds the technical targets set by the US Department of Energy, with a protective efficiency of 99.98 % at both temperatures tested. The coated samples have reduced water affinity, indicated by significantly larger contact angle values compared to the uncoated samples in both pre-and post-corrosion tests. The incorporation of Nb-Ti alloy/Pt coatings on SS316L increases the in-plane electrical conductivity by 42.6 % and thermal conductivity by 3.5 %; surpassing the US Department of Energy's technical targets in these categories as well. At a compaction force of 140 N/cm2, the interfacial contact resistance for the coated samples is about 2.5 times lower than the Department of Energy's requirements. These results indicate the viability of Nb-Ti alloy/Pt coated SS316L bipolar plates for fuel cell applications.

Developing a novel expression for chloride ion concentration threshold in reinforced concrete: Integration of electrochemical analysis and time-dependent modeling

Chloride ion concentration threshold is a crucial parameter for evaluating the durability of reinforced concrete. This study aimed to develop a novel expression method for this threshold by analyzing the open-circuit potential of steel in simulated mortar pore solution across three pH values. Concurrently, the correlation between pitting potential and chloride ion concentration was examined through potentiodynamic polarization testing. Additionally, Mott-Schottky analysis facilitated the investigation of the passivation film structure on the steel under both passivation and depassivation conditions. By integrating the analysis of the open-circuit potential and pitting potential models in the simulated solution, a time-dependent relationship curve between the chloride ion threshold and time was established. The findings reveal that the steel’s passivation film comprises a dual-layer structure, with its corrosion resistance enhancing as the pH value of the simulated mortar pore solution increases. Furthermore, within the simulated mortar pore solution, the chloride ion concentration threshold exhibited a decreasing trend over time, suggesting a minimum threshold value exists. This research provides a significant foundation for forecasting the corrosion state of steel in steel-reinforced engineering projects.

An investigation of the corrosion behavior of zinc-coated stainless steel orthodontic wires: the effect of physical vapor deposition method

BackgroundReleasing of metal ions might implicate in allergic reaction as a negative subsequent of the corrosion of Stainless Steel (SS304) orthodontic wires. The aim of this study was to evaluate the corrosion resistance of zinc-coated (Zn-coated) SS orthodontic wires.MethodsZinc coating was applied on SS wires by PVD method. Electrochemical impedance spectroscopy (EIS), Potentiodynamic polarization tests and Tafel analysis methods were used to predict the corrosion behavior of Zn-coated and uncoated SS wires in both neutral and acidic environments.ResultsThe values of Ecorr ,icorr and Rct ,which were the electrochemical corrosion characteristics, reported better corrosion behavior of Zn-coated SS wires against uncoated ones in both artificial saliva and fluoride-containing environments. Experimental results of the Tafel plot analyses were consistent with that of electrochemical impedance spectroscopy analyses for both biological solutions.ConclusionApplying Zn coating on bare SS orthodontic wire by PVD method might increase the corrosion resistance of the underlying stainless-steel substrate.

Effect of alloy 625 buffer layer on corrosion resistance of nickel base hardfacing

Nickel base hardfacing alloys serve to mitigate corrosion losses at elevated temperatures. Efficacy of Nickel base hardfacing alloys can be compromised when applied onto Fe base substrates due to iron dilution in hardfacing. The degree of Fe dilution can be reduced by using advanced deposition methods and optimized deposition parameters. Gas Tungsten Arc Welding (GTAW) method is commonly employed for its cost-effectiveness and versatility, but it tends to induce higher Fe dilution due to increased heat input. This study aims to reduce the degree of Fe dilution and enhance corrosion resistance by introducing a nickel base buffer layer (alloy 625) between the nickel base hardfacing alloy and AISI 316L stainless steel substrate. For comparative purposes, Ni base hardfacing alloy was deposited on the substrate without any buffer layer. Hardfacing depositions were prepared using manual GTAW process. Process parameters namely, deposition current, voltage, travelling speed, pre-heating temperature, and cooling method were kept constant. Samples underwent aging at 1123 K for 4 h, followed by microstructural examination via optical and scanning electron microscopes. Iron (Fe) dilution quantification was performed using energy dispersive spectroscopy (EDS). The EDS analysis showed that the use of buffer layer between the hardfaced deposit and the substrate decreased the degree of Fe dilution in the hardfaced deposit. X-Ray diffraction (XRD) analysis was performed to identify various phases formed in the hardfaced deposit. Potentiodynamic polarization test was performed to assess the corrosion resistance of hardfaced deposit in 3.5 wt% NaCl solution. Results show significant improvement in corrosion resistance of hardfacings deposited sample with buffer layer as compared to those without buffer layer. Aging treatment further enhanced corrosion resistance. The corrosion resistance data is correlated with the microstructure and phases formed in various samples.

The effect of NaCl concentration on impact-sliding fretting corrosion behavior of Inconel 690TT heat transfer tubes

Purpose The purpose of this paper is to investigate the effect of NaCl solution with different concentrations on impact-sliding fretting corrosion behavior of Inconel 690TT steam generator heat transfer tubes. Design/methodology/approach The optical 3D profiler was used to measure the wear profile and calculated the wear volume. Corrosion behavior was studied using open circuit potential monitoring and potentiodynamic polarization testing. The morphologies and elemental distributions of wear scars were analyzed using scanning electron microscopy and energy-dispersive spectroscopy. The synergism of wear and corrosion was analyzed according to the ASTM G119 standard. Findings The corrosion tendency reflected by OCP and the corrosion current calculated by Tafel both increased with the increase of NaCl concentration. The total volume loss of the material increased with concentration, and it was known from the synergism that the volume loss caused by corrosion-enhanced wear accounted for the largest proportion, while the wear-enhanced corrosion also made a greater contribution to volume loss than tangential fretting corrosion. Through the analysis of the material morphologies and synergism of wear and corrosion, the damage mechanism was elucidated. Originality/value The research findings can provide reference for impact-sliding fretting corrosion behavior of Inconel 690TT heat transfer tubes in NaCl solution with different concentrations.

Surface microstructure and corrosion characterization of AZ31 magnesium alloys fabricated by laser surface-modification

This study aimed to improve the corrosion resistance of Mg alloys, and to this end, AZ31 Mg alloy was subjected to laser surface re-melting using a fiber laser. Subsequently, a comparative analysis was conducted on the microstructures of the re-melted surfaces under various laser power settings, and the influence of laser surface re-melting on corrosion characteristics was investigated through a potentiodynamic polarization test. The test results show that laser surface re-melting produced a distinct reduction in the crystallite size of magnesium, ranging from 11.23–15.80 μm within the laser-melted layers. The maximum melted layer thickness of 820 μm was achieved with a laser power of 2100 W. The process of laser surface re-melting notably heightened the hardness, particularly as the power increased, which was attributed to swift solidification. The most noteworthy hardness measurement of 92.1 HV0.02 was recorded at 2100 W. Thus, the study shows that laser surface re-melting significantly enhances the corrosion resistance of Mg alloys, primarily owing to the formation of a corrosion product. The smaller grain size on the surface contributes to the formation of a dense product film.

Selective laser melting of Hastelloy-X alloy and cerium oxide reinforced Hastelloy-X composite: Microstructural examination and corrosion behavior

The study investigated the microstructures and corrosion behaviors of Hastelloy X (HX) and HX reinforced by cerium oxide particles (HX-C) produced by selective laser melting (SLM) and compared to the wrought equivalent (HX-W). The aim was to eliminate hot cracking and investigate the HX's corrosion behavior in the presence of cerium oxide particles. The HX samples showed fine cellular and columnar solidification structures with uniform-size sub-cells and severe microcracking. Incorporating cerium oxide particles (1 wt%) resulted in finer and relatively equiaxed grains without microcracking. The HX-W alloy contained a micron-sized carbide (Mo-rich M6C type) within the matrix. The HX-C sample displayed higher porosities compared to the HX sample (1.8 % against 0.3 %). Potentiodynamic polarization and electrochemical impedance spectroscopy tests were conducted in a standard NaCl solution at temperatures of 25, 50, and 70 °C to assess the corrosion behavior of Hastelloy samples. The HX-C matrix showed superior corrosion resistance compared to the HX-W and HX samples due to its finer grain structure and stable passive layer formation. Cerium oxide particles were found to be efficient in decreasing hot cracking and improving corrosion resistance.

Selective extraction of molybdenum from an industrial powdery tungsten-molybdenum mixture scraps through ultrasonic-assisted electrochemical dissolution mechanism

Extraction and recovery of W and Mo from waste scraps hold significant importance for sustainable resource utilization and environmental protection. Ultrasonic-assisted leaching was demonstrated to be a clean and efficient method for metal dissolution and separation, and the research emphasis of this work was focused on ultrasonic electrochemical behaviors. The HNO3 leaching behaviors of W and Mo under conventional and ultrasonic-assisted processes from powdery W-Mo mixture scraps generated in the powder metallurgy process were investigated. It’s demonstrated that Mo and W can be selectively separated by the regulation of lixiviant concentration and temperature, in which the Mo is converted into the soluble ions (MoO22+) while the W particle is kept in original metallic state and covered with insoluble WO3·H2O. Experiment results indicated that 96.38 % Mo and 8.03 % W were rapidly leached in 2 mol/L HNO3 within ultrasonic-assisted leaching for 10 min at 25 °C, showing a favorable pre-separation effect. Phase transformation and microstructure evolution of the leaching residues under conventional and ultrasonic-assisted leaching processes were analyzed. It’s suggested that Mo can precipitate in the form of molybdenum oxide hydrates, covering the unreacted particle surfaces and further hindering the Mo leaching, especially at higher temperature. This unfavorable situation can be relieved by the introduction of ultrasonic cavitation effect. Importantly, the electrochemical dissolution behaviors of pure W, pure Mo, and W-Mo alloy sheets in HNO3 solution were compared employing the potentiodynamic polarization and electrochemical impedance spectroscopy testing to reveal the ultrasonic intensifying mechanism in this study. Eventually, the ultrasonic electrochemical intensifying mechanism can be referential for the efficient dissolution of metal-based scraps for resource recycling.

Corrosion behaviors of single-layer and double-layer nickel alloy coatings fabricated by arc spraying and high-velocity oxy-fuel

This study investigates single-layer and double-layer thermally sprayed nickel alloy coatings (bond and top coatings). Ni-5 wt% Al and Ni-20 wt% Cr, were used as bond coatings, whereas highly alloyed Ni-based coatings, Hastelloy C276 or Inconel 625, were used as top coatings. Arc spraying (A) and high-velocity oxy-fuel (HVOF) techniques were used to create the coatings on a 304 stainless steel substrate. The samples were studied by performing potentiodynamic polarization tests in a 20 vol% H2SO4 solution at room temperature. The scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS) and wavelength dispersive X-ray spectroscopy (WDS) techniques were used to investigate the microstructure and chemical composition of the coatings. The arc sprayed coatings are composed of a lamellar microstructure with low porosities, unmelted particles, and high oxides at the intersplats. A uniform and compact coating with minimal oxides and porosity was achieved for all coatings via HVOF technique. In single-layer coatings, arc spray coating surpasses HVOF coating owing to its oxide layers, which impede sulfuric solution penetration and bolster resistance against electrolyte infiltration. Double-layer coatings, comprising a bonding layer and a top coating, effectively alleviate microgalvanic corrosion between layers when using the same thermal spray method.

Enhancing wear and corrosion resistance of TiO2–Al2O3 hybrid coatings by the development of TiO2–Al2O3 bilayer film coatings

Sol-gel fabricated TiO2–Al2O3 bilayer coatings were deposited on 316L surfaces with several combinations of layers. Microstructural, corrosion, and wear features of the fabricated film coatings were examined compared to the TiO2–Al2O3 hybrid coating containing 65 % TiO2, which achieved the highest protection against corrosion and wear in the previous study. The electrochemical properties were determined through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests, whereas dry sliding tests were performed using an Al2O3 ball under 1 N. Regardless of the production parameters, rutile and α-Al2O3 phases were produced in all manufactured coatings with similar thicknesses. The coatings consisting of TiO2 at the top layers showed better anti-corrosive performance due to a dense, low-porosity, and continuous morphology of TiO2 nanoparticles, while the coatings containing Al2O3 at their top layers were determined to exhibit higher wear resistance. All bilayer film coatings increased the anti-corrosion and anti-wear performance of the hybrid coating.

A study of pomegranate peel extract effect on corrosion inhibition performance on aluminum in HNO3 solution

Green corrosion inhibitors have an important role in reducing the corrosion rate of metals and the effects of toxic chemicals in the environment. In this study, the inhibition effect of pomegranate peel extract (PPE) with concentration of 0.5, 1, 1.5, 2, 2.5 and 3 g/L on the aluminum 1050 alloy corrosion behavior in the nitric acid solution investigates using the weight loss, electrochemical techniques, scanning electron microscope (SEM), atomic force microscope (AFM), contact angle images, gas chromatography-mass spectrometer (GC-MS) analysis, fourier transform Infrared spectroscopy (FTIR) and ultraviolet radiation (UV-IR). And, the (UV-IR), (GC-MS), and FTIR results confirm the presence of many organic compounds (Containing the N, S, and O atoms), which are responsible for inhibitor performance and absorption phenomena. Meanwhile, the electrochemical impedance results (EIS) indicate that the double layer capacity decreases and the corrosion resistance (Corrosion current density (icorr) from 0.128 to 0.009 mA/cm2) increases with the increase of the inhibitor concentration (The inhibition efficiency increased with increasing the inhibitor concentration from % 54.29 to the % 92.58 at (1–3 g/L). In addition, the corrosion current density decreases with the increase of the inhibitor concentration using the potentiodynamic polarization (PDP) test. However, the corrosion rate enhances with increasing the temperature. From the other hand, quantum chemical (QC) calculation and molecular dynamics (MD) simulation perform to investigate the theory of the adsorption mechanism. According to these studies, the adsorption of PPE on the aluminum 1050 alloy surface is agreement with the langmuir isotherm and as a result it is a mixed-type inhibitor. In final the SEM and AFM results show that the corrosion rate of the aluminum 1050 alloy surface is significantly reduced after the addition of the inhibitor to the corrosive environment. Furthermore, the contact angle image shows that the inhibited aluminum surface has a hydrophobic property in an aqueous solution. And, the QC calculation and MD simulation clarify well the thin layer formation due to the good adsorption of inhibitor (PPE) on the surface of aluminum 1050 alloy in the nitric acid solution, theoretically. It is concluded that PPE will inhibit the surface of aluminum against the corrosion agents in acidic environment and can use as a green inhibitor.

Corrosion Resistance of Fe-Based Amorphous Films Prepared by the Radio Frequency Magnetron Sputter Method.

Amorphous thin films can be applied to increase the anti-corrosion ability of critical components. Atomized FeCrNiMoCSiB powders were hot-pressed into a disc target for R. F. magnetron sputtering on a 316L substrate to upgrade its corrosion resistance. The XRD spectrum confirmed that the film deposited by R. F. magnetron sputtering was amorphous. The corrosion resistance of the amorphous film was evaluated in a 1 M HCl solution with potentiodynamic polarization tests, and the results were contrasted with those of a high-velocity oxy-fuel (HVOF) coating and 316L, IN 600, and C 276 alloys. The results indicated that the film hardness and elastic modulus, as measured using a nanoindenter, were 11.1 and 182 GPa, respectively. The principal stresses in two normal directions of the amorphous film were about 60 MPa and in tension. The corrosion resistance of the amorphous film was much greater than that of the other samples, which showed a broad passivation region, even in a 1 M HCl solution. Although the amorphous film showed high corrosion resistance, the original pinholes in the film were weak sites to initiate corrosion pits. After polarization tests, large, deep trenches were seen in the corroded 316L substrate; numerous fine patches in the IN 600 alloy and grain boundary corrosion in the C276 alloy were observed.