Porous Fiber Research Articles

Development of Biocompatible Electrospun PHBV-PLLA Polymeric Bilayer Composite Membranes for Skin Tissue Engineering Applications.

Bilayer electrospun fibers aimed to be used for skin tissue engineering applications were fabricated for enhanced cell attachment and proliferation. Different ratios of PHBV-PLLA (70:30, 80:20, and 90:10 w/w) blends were electrospun on previously formed electrospun PHBV membranes to produce their bilayers. The fabricated electrospun membranes were characterized with FTIR, which conformed to the characteristic peaks assigned for both PHBV and PLLA. The surface morphology was evaluated using SEM analysis that showed random fibers with porous morphology. The fiber diameter and pore size were measured in the range of 0.7 ± 0.1 µm and 1.9 ± 0.2 µm, respectively. The tensile properties of the bilayers were determined using an electrodynamic testing system. Bilayers had higher elongation at break (44.45%) compared to the monolayers (28.41%) and improved ultimate tensile strength (7.940 MPa) compared to the PHBV monolayer (2.450 MPa). In vitro cytotoxicity of each of the scaffolds was determined via culturing MC3T3 (pre-osteoblastic cell line) on the membranes. Proliferation was evaluated using the Alamar Blue assay on days 3, 7, and 14, respectively. SEM images of cells cultured on membranes were taken in addition to bright field imaging to visually show cell attachment. Fluorescent nuclear staining performed with DAPI was imaged with an inverted fluorescent microscope. The fabricated bilayer shows high mechanical strength as well as biocompatibility with good cell proliferation and cell attachment, showing potential for skin substitute applications.

Carbonized cellulose microspheres loaded with Pd NPs as catalyst in p-nitrophenol reduction and Suzuki-Miyaura coupling reaction

Catalytic reduction of p-nitrophenol is usually carried out using transition metal nanoparticles such as gold, palladium, silver, and copper, especially palladium nanoparticles (Pd NPs), which are characterized by fast reaction rate, high turnover frequency, good selectivity, and high yield. However, the aggregation and precipitation of the metals lead to the decomposition of the catalyst, which results in a significant reduction of the catalytic activity. Therefore, the preparation of homogeneous stabilized palladium nanoparticles catalysts has been widely studied. Stabilized palladium nanoparticles mainly use synthetic polymers. Cellulose microspheres, as a natural polymer material with low-cost and porous fiber network structure, are excellent carriers for stabilizing metal nanoparticles. Cellulose microspheres impregnated with palladium metal nanoparticles were carbonized to have a larger specific surface area and highly dispersed palladium nanoparticles, which exhibited excellent catalytic activity in the catalytic reduction of p-nitrophenol. In this work, the cellulose carbon-based microspheres palladium (Pd@CCM) catalysts were designed and characterized by SEM, TEM, EDS, XRD, FTIR, XPS, TGA, BET, and so on. Furthermore, the catalytic performance of Pd@CCM catalysts was investigated via p-nitrophenol reduction, which showed high catalytic activity. This catalyst also exhibited excellent catalytic performance in the Suzuki-Miyaura coupling reaction. Linking aromatic monomer and benzene through Suzuki-Miyaura coupling was presented as an effective route to obtaining biaryls, and the synthesis method is low-cost and simple. In addition, Pd@CCM showed desirable recyclability while maintaining its catalytic activity even after five recycles. This work is highly suggestive of the design and application of the heterogeneous catalyst.

N, O-codoped porous carbon fiber cloth synthesized by molecular dispersed CaCl2·6H2O in situ activation for high performance supercapacitors

In this study, a nitrogen/oxygen co-doped carbon fiber cloth with a hierarchical porous structure was synthesized by one-step carbonization and in situ activation method and acted as binder-free electrode materials for supercapacitors. Cotton fiber cloth served as the carbon precursor, while molecular dispersed CaCl2·6H2O and urea functioned as activator and N dopant, respectively. The influence of molar concentration of CaCl2·6H2O and urea on the microstructure and capacitive performance of the resulting products were investigated. CaCl2·6H2O has an expansion effect on pores, resulting in reduction of micropores. Hence, the specific surface area of the resulting porous carbon increased first and then decreased with the increase of CaCl2·6H2O concentration. In addition, the erosion of NH3 and CO2 (produced by the decomposition of urea) at high temperature on the surface of the samples promoted the formation of porous structure. Urea plays the dual role of doping and activation agent. The morphology and structure analysis shown that the activated samples exhibited hierarchical pore structure, large specific surface area, and high heteroatom content. The optimal sample NAC-20 exhibited good capacitive performance, including high specific capacitance of 260.9 F g−1 at 0.1 A g−1 and good rate performance. Moreover, the symmetric supercapacitor exhibited a maximum energy density and power density of 16.2 Wh kg−1 and 19.0 kW kg−1, respectively, in 6 M KOH electrolyte. In this work, a green, low-cost molten salt activation method was proposed to synthesis biomass derived porous carbon materials for energy storage devices.

Dipole-induced hydrogen bonds enhanced P/O co-doped Lyocell-based porous carbon fiber cloth for hydrogen storage under ambient pressure

Currently, the hydrogen storage application of carbon-based adsorbent materials is mostly implemented under the pressure conditions of 30–300 bar, while there is few targeted studies conducted on the unsaturated adsorption under ambient pressure conditions. Therefore, based on industrialized Lyocell biopolymer fiber precursors and the enhancement effects of dipole-induced hydrogen bonds (DIHB), this work presents a facile construction strategy for P/O co-doped Lyocell-based porous carbon fiber cloth (Ly-ACF-F40). By the technical route of thermal stabilization---sonication assisted phosphoric acid activation---hydrogen bonds introduced by interfacial fluorination, the constructed Ly-ACF-F40 acquires a high specific surface area (1870 m2/g) and total pore volume (1.277 cm3/g), and an excellent hydrogen storage capacity of 3.22 wt% under ambient pressure conditions (77 K, 1 bar). The study directly demonstrated in the experiment that dipole induced hydrogen bonding H(I)-H(II)···F can effectively enhance the atmospheric hydrogen storage density on the basis of other eliminating influencing factors of specific surface area. The simple construction strategy of porous carbon-based materials can provide reference for the research of unsaturated adsorption hydrogen storage materials under ambient pressure conditions, also assist in the application and promotion of low-cost solid hydrogen storage materials.

R‐Vine Copulas for Data‐Driven Quantification of Descriptor Relationships in Porous Materials

AbstractLocal variations in the 3D microstructure can control the macroscopic behavior of heterogeneous porous materials. For example, the permittivity through porous sheets or membranes is governed by local high‐volume pathways or bottlenecks. Due to local variations, unfeasibly large amounts of microstructure data may be needed to reliably predict such material properties directly from image data. Here it is demonstrated that a vine copula approach provides parametric models for local microstructure descriptors that compactly capture the 3D microstructure including its local variations and efficiently probe it with respect to selected, measurable properties. In contrast to common methods of complexity reduction, the proposed approach creates parametric models for the multivariate probability distribution of high‐dimensional descriptor vectors that inherently contain the complex, nonlinear dependencies between these descriptors. Therein, material properties are offered in physically motivated distributions of microstructure descriptors rather than as normally distributed data. Applied to porous fiber networks (paper) before and after unidirectional compression, it is shown that the copula‐based models reveal material‐characteristic relationships between two or more microstructure descriptors. In this way, the presented modeling approach can provide deeper insight into the microscopic origin of effective macroscopic properties of heterogeneous porous materials.

Fire safe and sustainable lightweight materials based on Layer-by-Layer coated keratin fibers from tannery wastes

The increasing consciousness about the depletion of natural resources and the sustainability agenda are the major driving forces to try to reuse and recycle organic materials such as agri-food and industrial wastes. In this context, keratin fibers, as a waste from the tannery industry, represent a great opportunity for the development of green functional materials. In this paper, keratin fibers were surface functionalized using the Layer-by-Layer (LbL) deposition technique and then freeze-dried in order to obtain a lightweight, fire-resistant, and sustainable material. The LbL coating, made with chitosan and carboxymethylated cellulose nanofibers, is fundamental in enabling the formation of a self-sustained structure after freeze-drying. The prepared porous fiber networks (density 100 kg m–3) display a keratin fiber content greater than 95 wt% and can easily self-extinguish the flame during a flammability test in a vertical configuration. In addition, during forced combustion tests (50 kW m–2) the samples exhibited a reduction of 37 % in heat release rate and a reduction of 75 % in smoke production if compared with a commercial polyurethane foam. The results obtained represent an excellent opportunity for the development of fire-safe sustainable materials based on fiber wastes.

Preparation of porous carbon fibres : A review

Porous carbon fibres(PCF) was extensively applied to energy storage, environment pollution control and healthcare due to their superior electrical conductivity, diverse aperture,high specific surface area and super electrochemical stability.This paper reviewed the methods of preparing porous carbon fibres.The preparing PCF technology mainly included template methods( hard templates,soft templates, dual-templates), electrospinning technology and polymer blend technology. The working principles of different pore-forming techniques were summarized.The contributions of different preparation techniques to improve material properties such as electrochemical properties,adsorption performance,drug sustained-release materials and catalitic activity in practical applications were described.The different preparation methods had their superiorities and places needed improving.It was proposed that develop more advanced template methods to prepare PCF with reasonable cost, zero environmental pollution, high efficiency and easy removal.

Conductive and alignment-optimized porous fiber conduits with electrical stimulation for peripheral nerve regeneration

Autologous nerve transplantation (ANT) is currently considered the gold standard for treating long-distance peripheral nerve defects. However, several challenges associated with ANT, such as limited availability of donors, donor site injury, mismatched nerve diameters, and local neuroma formation, remain unresolved. To address these issues comprehensively, we have developed porous poly(lactic-co-glycolic acid) (PLGA) electrospinning fiber nerve guide conduits (NGCs) that are optimized in terms of alignment and conductive coating to facilitate peripheral nerve regeneration (PNR) under electrical stimulation (ES). The physicochemical and biological properties of aligned porous PLGA fibers and poly(3,4-ethylenedioxythiophene):polystyrene sodium sulfonate (PEDOT:PSS) coatings were characterized through assessments of electrical conductivity, surface morphology, mechanical properties, hydrophilicity, and cell proliferation. Material degradation experiments demonstrated the biocompatibility in vivo of electrospinning fiber films with conductive coatings. The conductive NGCs combined with ES effectively facilitated nerve regeneration. The designed porous aligned NGCs with conductive coatings exhibited suitable physicochemical properties and excellent biocompatibility, thereby significantly enhancing PNR when combined with ES. This combination of porous aligned NGCs with conductive coatings and ES holds great promise for applications in the field of PNR.

Preparation and moisture transport behavior of multilevel branching network nanofiber membrane: Based on the Lattice Boltzmann method and inspired by plant transpiration

Ensuring the efficiency and safety of firefighters relies heavily on optimizing the moisture permeability of their suits. Inspired by the intricate multi-level network structure of plant transpiration, this study utilized electrospinning technology to prepare biomimetic vascular, veined multilevel branched network quick-drying nanofiber membranes. Combining X-ray microtomography (XMT) and the lattice Boltzmann method (LBM), this study conducted a 3D reconstruction of the microstructure of quick-drying nanofiber materials, establishing a characterization method for moisture permeability behavior from a micro to mesoscale perspective and conducted numerical simulations. The results indicate that in the nanofiber membrane, the fiber diameter and pore size between fibers gradually decrease from the inlet to the outlet in the forward flow direction (from PET side to PAN side). At the same displacement pressure difference, the average and maximum flow rates of forward percolation were significantly greater than reverse percolation (from PAN side to PET side); in the initial stage of forward percolation (x < 11), the flow rate first increased and then gradually decreased, with the rate of increase (k = 0.712623) significantly higher than the rate of decrease (k'=0.001102), while in reverse percolation, the flow rate continuously increased throughout the process; These phenomena are primarily due to different startup pressure gradients. Furthermore, the analysis of moisture transport performance indicates that the fiber membrane exhibits highly efficient unidirectional moisture transport capability. This study expands the understanding of the moisture permeability mechanism of nanofibers, which is significant for enhancing the protective performance and comfort of quick-drying firefighter fabrics.

Porous Melt Blown Poly(butylene terephthalate) Fibers with High Ductility and High-Temperature Structural Stability.

In this study, porous poly(butylene terephthalate) (PBT) fibers were produced by melt blowing cocontinuous blends of PBT and polystyrene (PS) and selectively extracting the interconnected PS domains. Small amounts of hydroxyl terminated PS additives that can undergo transesterification with the ester units in PBT were added to stabilize the cocontinuous structure during melt processing. The resulting fibers are highly ductile and display fine porous structural features, which persist at temperatures over 150 °C. Single fiber tensile testing and electron microscopy are presented to demonstrate the role of rapid quenching and drawing of the melt blowing process in defining the fiber properties. The templated highly aligned pore structure, which is not easily produced in solvent-based fiber spinning methods, leads to remarkable mechanical properties of the porous fibers and overcomes the notoriously poor tensile properties common to other cellular materials like foams.

Modeling of dual-skin asymmetric hollow fiber microporous membranes for predicting the skins parameters separately using gas permeation test

This study presented a comprehensive gas permeation model to predict the skin parameters of a complex system, specifically a hollow fiber membrane with an asymmetric structure consisting of two external and internal skin layers. According to the work of Haefer for n segments of pores connected in series as in hollow fiber membranes, applying the Wakao et al. model, a comprehensive model for the transition regime was derived. The model was examined against the various fabricated PES and PEI hollow fiber membranes. Unlike conventional models, the proposed method predicted the mean pore size and mean pore length independent of surface porosity for each skin layer. The study revealed valuable insights into i) the middle pressure, ii) the difference between the skin parameters of the two membrane skins, and iii) the impact of the feeding direction on gas permeation behavior. It was shown that the dependency of permeation behavior on the feeding direction is linked to the influence of middle pressure on viscous flow, which is closely related to surface porosities of each side. It is evident that even the slightest variations in the fabrication parameters can result in different structures. Furthermore, it is evident that the assumption of neglecting slip flow was reasonable within the experienced Knudsen number range. The model also highlighted that the skin parameters of the two skin layers may not be identical, a distinction not captured by the current models. The traditional approach of setting the middle pressure as the average of the upstream and downstream pressures has been improved by expressing it as a linear function of both pressures. In the feed side, higher pressures led to dominant viscous flow, whilst the permeate side was more influenced by the free molecular regime due to lower pressures. There existed a competition between the Knudsen flow and the viscous flow at a specific Knudsen number for the feeding side pores, whether it was the inner or outer surface. The finding emphasized the significance of porosity values on each side in determining the proximity of middle pressure to feed and permeate side pressures, underscoring the importance of accurate knowledge of surface porosities, mean pore sizes, and pore lengths for both skin layers in understanding processes involving porous dual-skin hollow fiber membranes.

Hierarchical porous N-doped carbon fibers enable ultrafast electron and ion transport for Zn-ion storage at high mass loadings

Zinc-ion capacitors (ZICs) are a promising and safe energy storage system for portable electronics but usually limited by relatively low areal capacity and energy density. Although increasing the mass loading has been suggested, thick electrode layers and clogged pores unavoidably lead to sluggish electron transport and ion diffusion as well as “dead volume” of active materials. Herein, a millimeter-scale 3D thick-network electrode, composed of closely intertwined hierarchical porous N-doped and free-standing carbon nanofibers (HPNCFs), was fabricated via carbonization of nanoscale zeolitic imidazolate framework (ZIF-8) particles embedded in electrospun polyacrylonitrile (PAN) nanofibers. With fast electron/ion transport, large ion-accessible surface area and high utilization rate of active materials, the mass loading of the HPNCFs electrode can reach 48.67 mg cm−2 with a thickness of 4.46 mm. Moreover, the HPNCFs-based ZICs can yield a superior areal/gravimetric capacity of 4.13 F cm−2 /280 F g−1, superior rate capability up to 193.7 F g−1 even at 100 A g−1, high energy density of 99.6 Wh kg−1, and long-term stability for 40,000 cycles. The straightforward approach can provide an opportunity to prepare efficient thick electrodes that could be applied in electrocatalysis, energy storage/conversion, and other electrochemical energy-related techniques.

The surface treatment of PVA fibres to enhance fibre distribution and mechanical properties of foam concrete

Fibres are often used to improve the mechanical properties of foam concrete. However, the poor dispersion of PVA fibres in foam concrete significantly restricts their reinforcement efficiency. Limited studies have been conducted on improving the distribution of PVA fibres in a cementitious matrix, particularly in relation to foam concrete. This is noteworthy because pore structure, which can be significantly influenced by the fibres and fibre treatment agents, is a critical parameter that affects the mechanical properties of foam concrete. Therefore, this study employed polar agents (non-ionic surfactants) to treat the fibre surface, aiming to enhance the distribution and reinforcement efficiency of PVA fibres in foam concrete. In view of safety and feasibility, two non-hazardous polar agents, namely PEG-PPG-PEG (designated as PA A) and Polyoxyethylene (20) cetyl ether (designated as PA B), were used to treat the PVA fibres. The impact of fibre treatments on fibre dispersion and pore structure was investigated, and the compressive strength and flexural behaviour of foam concrete were measured before and after the treatments. PA A was found to be unsuitable for fibre treatment due to its poor bonding with the fibre surface. On the other hand, PA B exhibited good bonding with PVA fibres, resulting in enhanced fibre dispersion and pore structure in the foam concrete. Compared to plain foam concrete, the fibres treated with PA B increased the compressive and flexural strength by 47.4 % and 190.3 %, respectively. Moreover, the treated fibres (by PA B) were observed to improve the 0.8 mm toughness of foam concrete by 27.2 %.

Verification of the mechanical behavior of concrete with partial replacement of the fiber resulting from tire retreading

This study investigates the mechanical behavior of concrete with partial replacement of tire retread fibers, aiming to assess their suitability as a sustainable alternative in concrete production. Through a comprehensive analysis of mechanical properties, the research sheds light on the viability of integrating tire retread fibers into concrete mixtures. Key findings include the reduction in specific mass due to increased porosity with higher fiber content, emphasizing the importance of optimizing this property. Additionally, the study observes decreased compressive strength over time, highlighting the need for understanding concrete performance changes. While tensile strength peaks at 15% replacement, further investigation is warranted to ascertain long-term trends. Furthermore, the absorption by capillarity test reveals that fiber pores mitigate water absorption, offering potential for enhancing concrete properties and reducing structural weight. These insights inform construction professionals, researchers, and policymakers striving to advance sustainable practices in the construction sector.

Dendritic boron and nitrogen doped high-entropy alloy porous carbon fibers for high-efficiency hydrogen evolution reaction

Among various electrocatalysts, high-entropy alloys (HEAs) have gained significant attention for their unique properties and excellent catalytic activity in the hydrogen evolution reaction (HER). However, the precise synthesis of HEA catalysts in small sizes remains challenging, which limits further improvement in their catalytic performance. In this study, boron- and nitrogen-doped HEA porous carbon nanofibers (HE-BN/PCNF) with an in situ-grown dendritic structure were successfully prepared, inspired by the germination and growth of tree branches. Furthermore, the dendritic fibers constrained the growth of HEA particles, leading to the synthesis of quantum dot-sized (1.67nm) HEA particles, which also provide a pathway for designing HEA quantum dots in the future. This work provides design ideas and guiding suggestions for the preparation of borated HEA fibers with different elemental combinations and for the application of dendritic nanofibers in various fields.

Highly stretchable and strain sensitive MXene/MXene:MWCNTs@TPU fiber with hierarchical conductive layers and porous elastic core structure

Fiber flexible strain sensors have the characteristics of small volume, light weight, good flexibility, easy deformation/recovery, and easy weaving. They can conform to various complex surfaces and endure various deformations, such as twisting and bending. Furthermore, the simple preparation process of fiber sensors lowers the production cost significantly. These features make them promising candidates for applications in motion monitoring, human-machine interface, and flexible intelligent products. However, the low sensitivity and narrow sensing range of existing sensors are still major challenges for their further development. To address these challenges, this paper proposes a MXene/MXene:MWCNTs@TPU fiber sensor, which adopts a two-step pre-stretching strategy to modify the porous TPU fiber surface with MXene and MWCNTs. The graded porous TPU fibers obtained by wet spinning can achieve 805 % stretching, providing a reliable substrate support for the fiber sensor, the combination of multi-dimensional conductive materials and the introduction of cracks and wrinkles enhance the sensitivity 277 and sensing range 510 % of the fiber sensor. The fiber sensor can detect various human motions and gestures by directly attaching to the skin or weaving into textiles, and can also be applied to information encryption transmission, demonstrating its huge potential in human health monitoring, intelligent flexible electronic products and encrypted communication.

Carbon nanofiber electrodes without commercial polymer precursors deliver superior electrochemical performance

Carbon nanofiber (CNF) electrodes are conductive and electrochemically stable, making excellent supercapacitor components. However, such fibers are commonly made from commercial polymer precursors, such as polyacrylonitrile (PAN), which are expensive to produce. Further, PAN carbon fibers are inert and lack porous surfaces, limiting their use as supercapacitor electrodes without further modification. We demonstrate the use of coal-derived polyurethane (CPU) in lieu of PAN, producing a cheap alternative precursor. Electrospinning and carbonization of this precursor produces porous fibers which are rich in nitrogen and oxygen species, creating an active surface facilitating fast faradaic reactions (FFRs). These electrodes offer superior electrochemical performance, with 604 F g−1 at 1 A g−1. After an initial activation period, this capacitance is stable over 10,000 cycles. In a symmetrical two electrode cell, this activated carbon offers superior rate performance and power-energy density trade-off compared to commercial and literature activated carbon electrodes with 20.9 Wh kg−1 energy density at a power density of 0.5 kW kg−1.

The fabrication method impacts biological properties of microfibrous three-dimensional in vitro cell culture scaffolds and their applications in drug screening

Two-dimensional (2D) cell culture models cannot accurately emulate the three-dimensional (3D) in vivo microenvironment; hence, the shift from compound screening in traditional 2D well plates to 3D cell culture models is forthcoming. New scaffold designs must comply with the 3Rs principle to reduce the use of animal-derived products, such as natural proteins. In line with this motivation, we engineered and compared various fibrous scaffolds featuring diverse fibre networks (coarse and fine fibres) and fibre surface properties (porous vs. smooth fibres), and tested them in in vitro cell culture. We fabricated coarse solid fibre scaffolds via a melt-based electrohydrodynamic process, which resulted in fibres with a diameter of 10.6 ± 1.9 µm and a porosity of 87.1 ± 0.9%. Using solution-based cryo-electrohydrodynamic process, we fabricated fine porous fibre and fine solid fibre scaffolds that exhibited fibres of 2.01 ± 0.5 µm and 1.72 ± 0.6 µm in diameter, with porosities of 96.5 ± 0.3% and 94.4 ± 0.5%, respectively. The scaffolds underwent only chemical modification via an alkaline treatment to enhance their hydrophilicity. We used mouse fibroblast L929 cells and human triple-negative breast cancer MDA-MB-231 cells as cell models, and used the MTT assay to measure their viability. After seven days of cell culture, all scaffolds were thoroughly penetrated. However, the coarse scaffolds created by the melt-based electrohydrodynamic process and the porous fibre scaffolds produced by the solution-based cryo-electrohydrodynamic process outperformed the simpler morphology of smooth fine fibres. Furthermore, the 50% half-maximum effective concentration (EC50) of doxorubicin tested in human glioblastoma (U87-MG) and human triple-negative breast cancer (MDA-MB-231) cell lines in 3D cell culture models was approximately twice as high as that achieved in conventional 2D cell cultures. Therefore, we infer that poly (ɛ-caprolactone) (PCL) microfibre scaffolds, devoid of animal-derived product surface treatment, may provide a favourable 3D milieu for various cell types for in vitro studies.

Waste foam to upcycled sponge-like porous carbon composites for efficient CO2 capture and conversion

Waste-derived porous carbon shows great potential for application in CO2 capture and conversion. In this work, we report a modified method for upcycling waste foam from vehicular sound insulation materials into porous carbon fiber composites that can be used for efficient CO2 capture and conversion under 1 bar conditions. The sponge-like porous carbon composites have high nitrogen content, porosity, and mechanical strength, and can selectively adsorb CO2 from flue gas. The adsorbed CO2 can be desorbed via heating or vacuum and then converted into useful products such as cyclic carbonates. Besides, sponge-like porous carbon composites show good stability and recyclability, and can be easily scaled up in industrial applications. It is important to note that high-temperature carbonization causes the loss of nitrogen in unmodified porous carbon materials, which makes physical adsorption the dominant type of CO2 adsorption. In contrast, composite materials that have undergone in-situ polymerization primarily adsorb and activate CO2 through chemical action. The results of BET, XPS, TEM, FT-IR, and DFT studies suggest that the modified sponge-like porous carbon composites with more active sites are beneficial for CO2 capture and conversion. Therefore, this study provides a green and sustainable way to utilize waste foam from end-of-life vehicles and the value-increment of CO2.

Influence of Complex Geometries on Damage Tolerance of Porous Carbon Fiber Network

Porous materials exhibit a variety of attractive functional properties for aerospace applications, such as low density and low thermal conductivity. However, they must also be mechanically robust and damage tolerant to fully realize their potential. Currently, it is costly and time-consuming for testing under service conditions, therefore, computational models are a good path forward. Due to the inherent microstructural stochasticity of these structures, however, their behavior is difficult to effectively model without detailed experimental studies for validation and benchmarking. To that end this study investigates the mechanical properties of a porous carbon fiber network and ties together the global macroscopic observations to the local mesoscale behaviors dictated by individual fibers and fiber junctions. Strain localization was observed using digital image correlation (DIC) and tied to features within the macroscopic stress–strain plots. Work to quantify the impact of the addition of complex geometries (e.g., cracks and through-holes) on mechanical reliability was conducted. The defects resulted in distinct macroscale mechanical characteristics and mesoscale deformation behaviors, depending on defect type and loading orientation. These results provide broad experimental data to inform and validate modeling approaches to accurately predict and tailor the reliability of porous parts under service conditions.