Polyurethane Elastomers Research Articles

Compression behavior and energy dissipation of aluminum foam-polyurethane elastomer composite materials under impact loading

Aluminum foam (AF) and polyurethane elastomer (PUE) are commonly utilized in the production of lightweight energy-absorbing components, owing to their exceptional energy absorbing properties and specific energy absorption. The dynamic mechanical properties of AF-PUE composite materials have been analyzed through experiments and simulation in this study. Meanwhile, the deformation pattern of AF-PUE under low impact loading is analyzed by utilizing neural network inverse identification and numerical simulation to determine the material parameters of AF. The results indicate that the stress–strain curve of AF-PUE during dynamic compression can be primarily divided into two stages: the initial stage, which is characterized by PUE compaction; the subsequent stage, which is marked by AF collapse and crushing. The interlayer fusion deformation mechanism of AF-PUE and the layer-by-layer and synchronous deformation mechanisms are elucidated by investigating the density, strain rate, and microporous structure and using digital image correlation (DIC). These findings are further validated using numerical simulation. The mesoscopic deformation mechanism of a composite comprising two layers of AF-PUE under high-velocity impact is also investigated. The results emphasize the importance of density arrangement in determining dynamic crushing behavior.

Chemical Composition and Mechanical Deformation Define Lamellar Sizes in Aliphatic Triblock-Based Polyurethane Elastomers

Chemical Composition and Mechanical Deformation Define Lamellar Sizes in Aliphatic Triblock-Based Polyurethane Elastomers

High‐performance shape memory characteristics by integrating urea linkages into the polyurethane elastomer

AbstractShape memory polymers have been widely researched to develop multifunctional materials that respond smartly to external stimulations and programmed signals. Among them, shape memory polyurethane (SMPU) is drawing great attention owing to its highly tunable properties and ease of integrating new functions. However, the effect of urea bonds on SMPU elastomers has rarely been investigated because of the extreme reactivity of amine crosslinkers. In this study, we used diethanolamine (DEOA), which contains a secondary amine, as the crosslinker for SMPU synthesis. Unlike other crosslinkers containing primary amines, they can form urea bonds in a more gentle manner. The urea bonds reinforce the intermolecular interactions between the hard segments with strong hydrogen bonding, thus increasing the phase separation and degree of crystallization. Consequently, the urea‐containing SMPU exhibits improved mechanical strength and shape memory abilities for both fixing and recovery. Moreover, the transcarbamoylation reaction, which enables the reconfiguration of the original shape, is observed. The introduction of the urea bonds into the SMPU elastomer can be beneficial in achieving flawless shape memory performances in various sensitive applications.

Fabrication of Apparatus Specialized for Measuring the Elasticity of Perioral Tissues.

On the human face, the lips are one of the most important anatomical elements, both morphologically and functionally. Morphologically, they have a significant impact on aesthetics, and abnormal lip morphology causes sociopsychological problems. Functionally, they play a crucial role in breathing, articulation, feeding, and swallowing. An apparatus that can accurately and easily measure the elastic modulus of perioral tissues in clinical tests was developed, and its measurement sensitivity was evaluated. The apparatus is basically a uniaxial compression apparatus consisting of a force sensor and a displacement sensor. The displacement sensor works by enhancing the restoring force due to the deformation of soft materials. Using the apparatus, the force and the displacement were measured for polyurethane elastomers with various levels of softness, which are a model material of human tissues. The stress measured by the developed apparatus increased in proportion to Young's modulus, and was measured by the compression apparatus at the whole region of Young's modulus, indicating that the relation can be used for calibration. Clinical tests using the developed apparatus revealed that Young's moduli for upper lip, left cheek, and right cheek were evaluated to be 45, 4.0, and 9.9 kPa, respectively. In this paper, the advantages of this apparatus and the interpretation of the data obtained are discussed from the perspective of orthodontics.

Structure, morphology, and properties of aliphatic polyurethane elastomers from bio‐based 1,3‐propanediol

AbstractThe utilization of biomass resources in the production of bio‐based or bio‐recycled polyurethanes (PUs) enhances the sustainable development and eco‐friendliness of PU. Herein, a series of new bio‐based aliphatic poly(propylene dicarboxylate) diols were synthesized using bio‐based 1,3‐propanediol (bio‐PDO) and aliphatic dicarboxylic acids with different chain lengths. These bio‐based polyester diols and 1,4‐butanediol (BDO) reacted with 4,4′‐dicyclohexylmethane diisocyanate to produce aliphatic PU elastomers (PUEs). The study aimed to evaluate the impact of the structure of poly(propylene dicarboxylate) diols on the architecture, morphology, mechanical properties, and degradation of PUEs, thereby expanding the application of bio‐PDO. The results indicate a strong correlation between the degree of microphase separation, tensile properties, and degradation behavior of the synthesized PUEs and the number of methylene groups in the repeating unit of the poly(propylene dicarboxylate) diols. Notably, the PUE derived from poly(propylene pimelate) diol demonstrates the highest level of microphase separation and superior elasticity properties because of the high flexibility of the polyester. On the other hand, PUE prepared from poly(propylene succinate) diol exhibits the fastest degradation performance due to its high density of ester groups. Bio‐PDO based polyester diols show significant potential as raw materials for PUEs with biodegradable and adjustable mechanical properties.Highlights Poly(propylene dicarboxylate) diols were prepared from bio‐based 1,3‐propanediol. The poly(propylene dicarboxylate) diols based polyurethane elastomers (PUEs) have high tensile strength (>22 MPa) and elongation at break (>920%). The morphology, mechanical properties and degradation of PUEs are highly related to the structure of the poly(propylene dicarboxylate) diols. The increasing repeating unit length of the poly(propylene dicarboxylate) diols increases elastic recovery of PUEs.

Self-Healing and Recyclable Polyurethane/Nanocellulose Elastomer Based on the Diels-Alder Reaction.

With the background of the fossil fuel energy crisis, the development of self-healing and recyclable polymer materials has become a research hotspot. In this work, a kind of cross-linking agent with pendent furan groups was first prepared and then used to produce the Polyurethane elastomer based on Diels-Alder chemistry (EPU-DA). In addition, in order to further enhance the mechanical properties of the elastomer, cellulose nanofibers (CNFs) were added into the Polyurethane system to prepare a series of composites with various contents of CNF (wt% = 0.1~0.7). Herein, the FTIR and DSC were used to confirm structure and thermal reversible character. The tensile test also indicated that the addition of CNF increased the mechanical properties compared to the pure Polyurethane elastomer. Due to their reversible DA covalent bonds, the elastomer and composites were recycled under high-temperature conditions, which extends Polyurethane elastomers' practical applications. Moreover, damaged coating can also be repaired, endowing this Polyurethane material with good potential for application in the field of metal protection.

Sustainable and multifunctional polyurethane green composites with renewable materials

Polyurethane materials are characterised by an ever-expanding range of application possibilities due to their versatility. Currently, the management of leftovers as well as post-production and post-consumer waste for the production of biocomposites is one of the most obvious, effective and profitable solutions. Due to the renewable nature of biofillers such as cellulose, lignin, and chitin, their use to obtain composite polyurethane elastomers is a real perspective for the dissemination of more environmentally friendly materials and, at the same time, contributes to additional economic profit. The key aspect for further development of the polyurethane/biopolymer biocomposite concept is to fulfil of a number of currently functioning industry standards, mainly those regarding functional properties. In the presented research, an attempt to obtain advanced polyurethane elastomers with the addition of biopolymers (cellulose, lignin, and chitin) was conducted for the first time. The innovative biocomposites obtained in this way were characterised by good processing parameters (processing times, density) and improved functional properties compared to the standard without the addition of fillers (abrasion resistance, tensile strength, contact angle, hardness). Due to the above-mentioned facts, the described biocomposites can be successfully used for the production of multifunctional elastomeric materials with a wide range of potential applications. Moreover, it is worth noting that the management of waste materials in this way will reduce production costs while indirectly contributing to the protection of the natural environment.Graphical abstract

Engineering of Reversibly Cross-Linked Elastomers Toward Flexible and Recyclable Elastomer/Carbon Fiber Composites with Extraordinary Tearing Resistance.

Carbon fiber (CF)-reinforced polymers (CFRPs) demonstrate potential for use in personal protective equipment. However, existing CFRPs are typically rigid, nonrecyclable, and lack of tearing resistance. In this study, flexible, recyclable, and tearing resistant polyurethane (PU)-CF composites are fabricated through complexation of reversibly cross-linked PU elastomer binders with CF fabrics. The PU-CF composites possess a high strength of 767MPa and a record-high fracture energy of 2012kJ m-2. The high performance of the PU-CF composites originates from the well-engineered PU elastomer binders that are obtained by cross-linking polytetrahydrofuran chains with in situ-formed nanodomains composed of hierarchical supramolecular interactions of hydrogen and coordination bonds. When subjected to tearing, the force concentrated on the damaged regions of the PU-CF composites can be effectively distributed to a wider area through the PU binders, leading to a significantly enhanced tearing resistance of the composites. The strong interfacial adhesion between PU binders and the CF fabrics enables the fracture of the CF in bundles, thereby significantly enhancing the strength and fracture energy of the composites. Because of the dynamic nature of the PU elastomer binders, the PU-CF composites can be recycled through the dissociation of the PU elastomer binders.

Comprehensive investigation on the synthesis of polyamide 6 and polyurethane elastomer blends via in situ polymerization

AbstractIn this work, blends of monomer‐cast polyamide 6 (MCPA6) and polyurethane (TPU) were prepared by in situ anionic ring‐opening polymerization using caprolactam as the monomer and sodium hydroxide (NaOH) as the initiator. TPU degraded under weakly alkaline conditions to form an isocyanate group, which acted as a macromolecule activator to initiate the growth of the MCPA6 chain, and the formation of TPU‐co‐MCPA6 copolymer in this system, which improves the compatibility between MCPA6 and TPU. The MCPA6/TPU blends were tested for conversion, viscosity, and mechanical properties, and their structures and thermal properties were analyzed and evaluated by characterization techniques such as Fourier transform infrared spectroscopy, differential scanning calorimetry, and scanning electron microscopy.

A polyurethane elastomer combining high strength and excellent self‐healing properties for waterproofing coatings

AbstractSelf‐healing materials have not been able to solve the problem of the coexistence of mechanical strength and self‐healing function. Despite years of research, high‐strength self‐healing materials still require external factors to accelerate their self‐healing process. For this reason, in this study, two kinds of chain extenders were inserted into the hard segment to design the molecular structure of polyurethane. The introduction of two chain extenders not only provided multiple binding modes for hydrogen bond recombination, but also formed more types of hydrogen bonds. Based on the design, a polyurethane elastomer PUGI‐D3B2 with high strength and excellent self‐healing properties was synthesized. Data such as FTIR and 1H NMR spectra clearly demonstrate the successful synthesis of PUGI‐D3B2. The mechanical strength of PUGI‐D3B2 is 15.34 MPa, and its surface scratches can completely disappear after self‐healing at 60°C for 10 h，and 98.02% of the mechanical strength is restored after 12 h of heal. Therefore, combining the excellent self‐healing properties of PUGI‐D3B2, we prepared a multifunctional superhydrophobic material (SHN‐SiO2/PUGI‐D3B2). It can be used in a wide range of applications such as waterproof coatings, biomedicine and flexible electronics, which provides a new idea for the future direction of multifunctional materials.

Room‐temperature self‐healing polyurethanes with high mechanical strength and superior toughness for sensor application

AbstractIt remains enormous challenges to balance the conflict between high strength and toughness mechanical properties and excellent room‐temperature self‐healing abilities of polyurethane elastomers. In this work, we report a recyclable room‐temperature self‐healing polyurethane elastomer with excellent mechanical properties. The prepared polyurethane elastomer (PU‐DA‐Zn0.50) exhibits high tensile strength of 15.33 MPa, high toughness of 76.77 MJ m−3, and high elongation at break of 1604.46% by introducing isophorone diamine (IPDA), 1‐(3‐aminopropyl) imidazole (IMZ) and zinc ions into polymer system to form a dynamic double‐cross‐linked structure (hydrogen bonds and Zn2+‐imidazole coordination bonds). In addition, the tensile strength of fractured polyurethane can reach more than 80% of the original sample after 48 h of self‐healing at room temperature without external stimuli, which is attributed to the kinetics of rapid exchange of Zn2+‐imidazole coordination bonds at room temperature. It is worth noting that the balance between excellent mechanical properties and outstanding room‐temperature self‐healing ability can be optimized by adjusting the Zn2+‐imidazole coordination bond density in the system. Moreover, the dynamic nature of the double‐cross‐linking network endows polyurethane with favorable recyclability. The above remarkable comprehensive performances reveal a great potential of PU‐DA‐Znx elastomer in the fields of wearable flexible electronic devices such as bionic skin, human motion monitoring, and soft robots.

Controlled Surface Textures of Elastomeric Polyurethane Janus Particles: A Comprehensive Review.

Colloidal particle research has witnessed significant advancements in the past century, resulting in a plethora of studies, novel applications, and beneficial products. This review article presents a cost-effective and low-tech method for producing Janus elastomeric particles of varied geometries, including planar films, spherical particles, and cylindrical fibers, utilizing a single elastomeric material and easily accessible chemicals. Different surface textures are attained through strain application or solvent-induced swelling, featuring well-defined wavelengths ranging from sub-microns to millimeters and offering easy adjustability. Such versatility renders these particles potentially invaluable for medical applications, especially in bacterial adhesion studies. The coexistence of "young" regions (smooth, with a small surface area) and "old" regions (wrinkled, with a large surface area) within the same material opens up avenues for biomimetic materials endowed with additional functionalities; for example, a Janus micromanipulator where micro- or nano-sized objects are grasped and transported by an array of wrinkled particles, facilitating precise release at designated locations through wrinkle pattern adjustments. This article underscores the versatility and potential applications of Janus elastomeric particles while highlighting the intriguing prospects of biomimetic materials with controlled surface textures.

Ultratough Polyurethane Elastomers for Artificial Ligaments

Ultratough Polyurethane Elastomers for Artificial Ligaments

Novel bio-based polyurethane elastomers for adjustable room-temperature damping property

The distinctive viscoelastic behavior of elastomeres can be exploited for reducing vibrations and noise. However, the utility of conventional rubber-based elastomers is limited by low glass transition temperature (Tg) and narrow adjustable damping range, which constrain the room-temperature damping property. Moreover, the majority of rubber-based elastomers are sourced from unsustainable petroleum-based resources. Therefore, designing bio-based materials with room-temperature high-damping property to replace conventional rubber-based elastomers is crucial. Herein, a novel bio-based polyurethane (bio-PU) elastomer with an adjustable damping-temperature range and room-temperature high-damping property is successfully synthesized from bio-based poly (trimethylene ether) glycol. The effects of molecular chain structure on the thermal properties, mechanical properties, and adjustable damping-temperature range of the bio-PU elastomers, along with the mechanisms underlying these effects, are elucidated in detail. As the content of hard segment increasing, the Tg of bio-PU elastomers significantly increases from −13.0 to 29.9 °C, effectively encompassing the damping temperature range within the room-temperature working range. This promising strategy for formulating bio-based elastomers with adjustable damping-temperature range can advance the sustainable growth of PU industry and broaden the scope of PU damping applications.

Thermal stimuli response diphenylmethane diisocyanate‐based polyurethane elastomer via adjustable silicon‐induced distinctive microstructure

AbstractThe segment character of polyurethanes (PUs) determines the micromorphology and properties. The effective segment regulation can customize the favorable performance of PUs. Herein, silicon covalent‐modified polyurethanes (MPUs) were prepared by incorporating diphenylmethane diisocyanate (MDI) and diphenyl silanediol (DPSD) into PU molecules as hard segments via a two‐step method. Distinctive microphase separation structures from sheet morphology to radial sheet or withered flower‐like microdomain were formed by adjusting hydrogen bonding of hard segments and post‐treatment techniques. Thus, with the addition of DPSD in hard segments, the thermo‐optic responses for MPUs occurred due to the different microphase evolution under thermal effect. And with the further addition of DPSD, the effect of thermal stimuli on the transmittance gradually weakened. It was very clear that with increasing the temperature, the transmittance of MPUs showed a gradual increase owing to melting the microcrystals or destroying the ordered accumulation of hard segments. Meanwhile, the high mechanical properties were obtained, higher 15 times tensile strength and more than 100 times elastic modulus than those of pure PU as well as the excellent thermal stability. In sum, this study was of great significance for developing new functionalized PU materials.Highlights Polyurethanes were prepared by inducing modified silicon functionality. The distinctive microphase separation evolution of MPUs was found. Thermal stimuli responses showed a gradual decrease due to different structure. High mechanical properties and thermal stability were also obtained.

Preparation of high-performance laminated glass interlayer by modifying epoxy resin composite polyurethane

Laminated glass has been widely used in glass curtain walls, windshields, and other structures due to its high safety, light weight, and aesthetics. The safety of polymer laminated glass depends on the performance of the polymer between the glasses. Polyurethane elastomer (PU) has become a universal polymer material due to its excellent mechanical strength and toughness. The aliphatic thermoplastic polyurethane has attracted people's interest about its application in the field of laminated safety glass due to its transparency and adhesion. In this work, a polyurethane-modified epoxy (EK-PU) composite film with superior bonding strength, mechanical properties, and transparency was successfully achieved. The tensile strength of the PU composite film was confirmed to be 45 MPa, while the bonding strength was 4.73 MPa. The improvement is attributed to the change of microphase separation structure and the introduction of silicone. The excellent impact resistance of the laminated glass based on polyurethane composite film have been confirmed by the falling ball impact test, which is 6.5 times of the common PU film. The laminated glass based on the EK-PU film will be applied in aerospace, defense, and automotive fields.

Self-healing and reprocessable biobased non-isocyanate polyurethane elastomer with dual dynamic covalent adaptive network for flexible strain sensor

Owing to the nontoxicity of monomers, non-isocyanate polyurethane elastomers have attracted considerable attention, yet the synthesis and functionalization are still challenging. Herein, self-healing and reprocessable biobased non-isocyanate polyurethane (NIPU) elastomers with dual dynamic covalent adaptive network (DDCAN) by disulfide bonds and dynamic imine bonds were synthesized as substrate for the construction of flexible strain sensor with MXene as conductive substance. The tensile strength and elongation at break of the NIPU elastomer were 3.22 MPa and 234 %, respectively. Thanks to the formation of DDCAN, the NIPU elastomer showed high healing efficiency of 97.5 % after healing at room temperature for 24 h. Interestingly, the NIPU elastomer possessed superior reprocessing capability and the tensile strength after three reprocessing cycles reached 136.1 % of the original one, which was attributed to the increase of crosslinking points caused by topological rearrangement. In addition, the NIPU elastomer-based flexible strain sensor exhibited fast response (response time = 60 ms) and excellent repeatability (1000 bending-releasing cycles) and was successfully applied for human motion detection and speech recognition. The findings in this work conceivably stand out as a new methodology for the preparation of biobased and functional elastomers, which will greatly promote the sustainable development and application of flexible electronics.

Strength Enhancement of Polyurethane Film by Solution Annealing.

Recently, polyurethane elastomer (TPU) has attracted more and more attention depending on its excellent optical, mechanical, and retreatment properties. The high strength of polyurethane has always been pursued, which can enable its application in more fields. In this work, an aliphatic polyurethane elastomer membrane (HRPU6) was successfully synthesized, and its strength was obviously improved by solvent annealing technology. The tensile strength and adhesion strength can reach 64.56 and 2.58 MPa, but 36.55 and 1.57 MPa only before solvent annealing, respectively. The impact strength of laminated glass based on HRPU has also been significantly improved after solvent annealing, confirmed through drop ball impact testing. It has been confirmed that the increase in strength of HRPU6 is attributed to the enhancement of hydrogen bonding and the improvement of the phase separation degree.

TiO2 nano-filler and ionic liquid-blended polyurethane elastomer films for enhanced antistatic applications

TiO2 nano-filler and ionic liquid-blended polyurethane elastomer films for enhanced antistatic applications

Gas–Liquid Mass Transfer Intensification for Selective Alkyne Semi-Hydrogenation with an Advanced Elastic Catalytic Foam-Bed Reactor

The Elastic Catalytic Foam-bed Reactor (EcFR) technology was used to enhance a model catalytic hydrogenation reaction by improving gas–liquid mass transfer. This advanced technology is based on a column packed with a commercial elastomeric polyurethane open-cell foam, which also acts as a catalyst support. A simple and efficient crankshaft-inspired system applied in situ compression/relaxation movements to the foam bed. For the first time, the catalytic support parameters (i.e., porosity, tortuosity, characteristic length, etc.) underwent cyclic and controlled changes over time. These dynamic cycles have made it possible to intensify the transfer of gas to liquid at a constant energy level. The application chosen was the selective hydrogenation of phenylacetylene to styrene in an alcoholic solution using a palladium-based catalyst under hydrogen bubble conditions. The conversion observed with this EcFR at 1 Hz as cycle frequency was compared with that observed with a conventional Fixed Catalytic Foam-bed Reactor (FcFR).