Polymethyl Methacrylate Material Research Articles

Enhancing efficiency in hot stamping of polymethyl methacrylate foils: computer analysis and modeling

ABSTRACT This work is leading the way in developing a new method to evaluate the efficacy of hot stamping on polymethyl methacrylate (PMMA) foils. The art of hot stamping, which involves stamping, heat, and pressure to produce elaborate images on flexible foil surfaces, has long been prized for its artistry. A thorough examination of the embossing mechanism is complicated by the fact that different process factors might result in different levels of quality for embossed patterns. This study stands out for its creative approach to hot stamping process optimisation. Traditionally, resource-intensive and time-consuming empirical studies are used to determine the ideal process conditions. By using computer analytic techniques, this research, on the other hand, presents a novel way for quickly and precisely determining the most effective process parameters. Furthermore, by exploring the evolution of the embossing phenomena utilising cutting-edge methodologies like the finite element method (FEM) and creative reproduction approaches, this work explores the unexplored area. A thorough analytical model is carefully created, accounting for temperature-specific stress characteristics, strain rates, stress distribution, and the softening characteristics of the elastic foil. The research makes a unique contribution by precisely characterising the stress hardening, deformation, and thermal expansion of PMMA materials. This paves the way for extrusion analysis utilising customised processes.

Initial temperature conduction process and fracture response of rock impacted by ultra-low-temperature fluid: A case study of polymethyl methacrylate

Injecting ultra-low-temperature fluids, such as liquid carbon dioxide (CO2) and liquid nitrogen (LN2), into deep, low-permeability reservoirs for fracturing is an emerging waterless fracturing technology. When these fluids enter the reservoir, they rapidly exchange heat with the fracture walls, triggering intense cold shock, which influences fracture development. Although many scholars have studied the effects of nitrogen freezing and thawing on coal seams, the initial thermal exchange and cold shock process when LN2 first enters the rock mass remains unclear. This paper uses the visualizable material polymethyl methacrylate (PMMA) as the research object, conducting low-temperature impact experiments under different preset temperatures (20 °C, 40 °C, 60 °C, and 80 °C) to investigate the impact of thermal exchange during cold shock on PMMA fracturing. The results show: (1) During LN2 impact, PMMA's temperature changes in three stages: slow cooling (micro-cracks initiation), rapid cooling (formation of long fractures), and temperature recovery (crack formation completion). (2) In prolonged impacts, PMMA temperature decreases linearly, while in short-term cyclic impacts, temperature decreases exponentially with faster recovery, increasing the likelihood of micro-cracks formation. (3) Temperature differences have a dual effect on crack formation and propagation: they significantly enhance internal thermal stress, leading to rapid micro-cracks initiation and expansion, while also causing uneven temperature gradients in the crack propagation region, shifting fracture modes from tensile to complex composite failures and promoting secondary crack formation. However, a significant temperature differential may result in the development of a singular crack propagation path, hindering the formation of complex fracture networks. These findings offer theoretical insights into fracture network formation in waterless fracturing of low-permeability reservoirs.

Impact of Biofilms on Surface Properties of Polymethyl Methacrylate (PMMA) Resins.

Poly(methyl methacrylate) (PMMA) resins are widely used in medical and dental applications. Their susceptibility to bacterial biofilm formation poses significant challenges related to material degradation and infection risk. This study investigated the effects of Pseudomonas aeruginosa (P. aeruginosa) and Staphylococcus aureus (S. aureus) biofilms on PMMA resin surface properties over a 45-day period at 35°C. The study examined various parameters including biofilm adhesion, morphology, surface roughness, hydrophobicity, solid fraction, and zeta potential. PMMA resin specimens were inoculated with bacteria and incubated for 45 days. Biofilm adhesion was visually assessed, while surface characterization was conducted using scanning electron microscopy (SEM), atomic force microscopy (AFM), roughness analysis, contact angle measurements, solid fraction determination, and zeta potential analysis. The P. aeruginosa and S. aureus isolates were selected based on their biofilm-positive characteristics, which were further confirmed using Congo red and biofilm formation assays through crystal violet staining and spectrophotometric analysis. The results demonstrated robust biofilm adhesion on PMMA surfaces. SEM and AFM imaging revealed textured surfaces with elevated structures and depressions within the biofilm matrix. Biofilm-exposed resins exhibited significantly increased roughness (Ra = 164.5 nm, Rq = 169.5 nm) and hydrophobicity (mean angle = 85.5°-90.5°) compared to control samples (Ra = 38-50 nm, angle = 55°). Solid fraction measurements indicated a denser biofilm matrix on exposed resins (0.908) compared to controls (0.65). Additionally, zeta potential values were more negative for biofilm-exposed resins (mean = -84.2 mV) than controls (-45.0 mV). These findings underscore the substantial alterations in PMMA resin surface properties induced by bacterial biofilms, emphasizing the critical need for strategies to prevent biofilm formation and mitigate associated risks in healthcare settings. Future research should focus on developing anti-biofilm coatings or treatments to preserve the integrity and functionality of PMMA materials.

Interaction of Polymethyl Methacrylate with Boehmite-Filmed Aluminum Cladding Under Gamma Irradiation

This paper presents an overview of ongoing work to qualify the Advanced Test Reactor (ATR) driver fuel elements that have been affected by irradiation-degraded polymethyl methacrylate (PMMA) flux wands. Irradiation testing was performed on PMMA material in contact with aluminum clad material. The cladding was prefilmed with a boehmite oxide layer, an important feature of the ATR driver fuel. The effects on the boehmite layer due to gamma irradiation of the PMMA-aluminum clad system were investigated. PMMA embrittlement, followed by softening and degradation, occurred at high radiation levels. Adhesion between the cladding and irradiated PMMA was observed. Flow testing at prototypic ATR flow rates demonstrated the effective removal of the adhered material. Measurements of the boehmite layer thickness were performed, and Raman spectroscopy was utilized to detect the presence of boehmite in the irradiated PMMA material.

Wear behavior of all-ceramic micro end mills in micro milling of PMMA

Micro milling is a state-of-the-art micro manufacturing method employed, for instance, in the context of prototyping applications. Due to the high specific cutting forces and small tool diameters inherent to micro milling, tool wear represents a significant challenge for the fabrication of large, high-quality structures. In conventional cutting applications, ceramic tool substrates have been demonstrated to exhibit greater wear resistance than cemented carbides. In the case of micro milling of polymethylmethacrylate (PMMA), all-ceramic micro end mills made from zirconia (Y-TZP) have been observed to exhibit less tool wear than common cemented carbide micro end mills. In previous experiments, these tools exhibited a feed per tooth-dependent wear behavior, regardless of the spindle speed employed. The objective of this study was to investigate the wear behavior of the all-ceramic micro end mills at higher feeds per tooth (up to 7.5 µm) and spindle speeds (up to 110,000 rpm) in PMMA. The objective was to fully characterize the interactions between the all-ceramic micro end mills and the milling parameters for this thermoplastic workpiece material. The wear at the cutting edge was quantified by analyzing the topography with an atomic force microscope, and the results were correlated with the cutting forces and process outcomes. The results were found to be highly sensitive to the spindle speed used, with higher speeds leading to higher temperatures in the cutting zone and thus softening of the PMMA material. In general, micro milling parameters of 110,000 rpm and a feed per tooth of 5 µm resulted in significantly reduced tool wear with no adverse effect on surface quality when micro milling PMMA with all-ceramic micro end mills.

Flow analysis and fabrication of micro scale controlled surfaces by ultrashort pulse laser for microfluidic device applications

Microfluidics finds a wide range of industrial applications mainly in fields such as biomedical, clinical, electrical, and thermal engineering. Microchannels are the building blocks of most microfluidic devices. Thus, it becomes evident to understand the properties and the effect of the surfaces on the outcomes of devices. In this study, the effect of the shape of microchannels and the roughness elements on the flow is evaluated. Microchannels with three cross-sections and roughness elements of three different geometries are considered. The effect of varying Reynolds numbers on the flow parameters such as Friction factor, Nusselt number, Poiseuille number, pressure drop and surface temperature at the base of the substrate is studied. It is observed that rough microchannels and rectangular roughness elements showed a higher Nusselt number than smooth microchannels. The rough microchannels with triangular roughness elements showed higher friction factors. The surface temperature is higher for the smooth microchannels with triangular roughness elements. Furthermore, to demonstrate the manufacturability of microfluidic channels with controlled surfaces and to validate the preliminary results of the numerical simulations, the ultrashort pulse laser micromachining technique is used to fabricate the microchannels with structures on Polymethyl Methacrylate (PMMA) material.

Influence of alumina and PMMA on mechanical properties and aging behavior of 3D printed PLA composites: A comparative study

AbstractThis study intends to investigate the mechanical, thermal, and aging behaviors of 3D‐printed PLA (polylactic acid)‐blend with 10% polymethyl methacrylate (PMMA) and 10% alumina polymer composites for biomedical applications using compressive, DSC, and DMA analysis. The experimental results revealed that aged PLA blend with alumina samples increased compressive strength by 60.1% and 37.8% during hydrolytic and enzymatic degradation, respectively, compared to aged PLA samples. Also, it was reported that the PLA blend with PMMA samples increased compressive strength by 51.1% and 24% after hydrolytic and enzymatic degradation, respectively, as compared to aged PLA samples. Furthermore, DSC analysis revealed that alumina blended samples had a higher Tg than pure PLA and PMMA blended samples. In addition, DMA investigation revealed that the Tg of aged neat PLA, PLA/PMMA, and PLA/alumina increased by 4.38%, 4.8%, and 4.6%, respectively, compared to unaged polymer composites. Additionally, PLA/alumina‐aged samples exhibited stronger aging properties than neat PLA and PLA/PMMA blended‐aged samples. It was reported that the weight loss of PLA/Alumina was lowered by 10.7% and 15.6% compared to aged PLA/PMMA samples, for hydrolytic and enzymatic aging respectively. It was found that PLA alumina has better mechanical, thermal, and degradation resistance than PLA materials.Highlights Alumina and PMMA materials were blended with PLA. Examined the aging and mechanical properties of PLA blended composites. Utilized hydrolytic and enzymatic aging for biomedical applications. Evaluated mechanical strength performance of aged and unaged samples. DSC and DMA were utlised for this research.

The wettability of complete denture base materials constructed by conventional versus digital techniques: an in-vitro study

BackgroundDecreased salivary flow can make the patients uncomfortable with their complete dentures and affects the retention of the dentures. Milling and 3D printing have become an alternative to conventional denture construction techniques. The goal of this study was to evaluate the effect of conventional and digital techniques of the complete denture construction on the denture surface wettability with distilled water and saliva substitute before and after thermocycling.MethodsA total of 30 specimens were utilized in the present study. Specimens were divided according to the construction techniques into 3 groups (n = 10 each). Group I: Heat-polymerized polymethylmethacrylate (PMMA) group, group II: Milled group, and group III: 3-dimensional (3D)-printed group. All the specimens were subjected to 2000 cycles of thermal aging in a thermocycler. The wettability of all specimens to water and saliva substitute was measured via a contact angle goniometer (Olympus TGHM, Rame-hart Inc, USA) before and after thermocycling. Descriptive statistical analysis, plots, and the Shapiro-Wilk test were used to verify normality for each variable. One-way ANOVA was used to compare the 3 study groups, while paired samples t-test was used to compare the differences within each group (P < .05).ResultsThe smallest contact angle of drop of water to the denture base specimens before and after thermocycling were recorded in the milled group (53.0 ± 4.77 and 50.27 ± 2.30, respectively), followed by the heat polymerized PMMA group (85.65 ± 4.71 and 65.06 ± 2.27, respectively), and the 3D-printed group (91.34 ± 6.74 and 90.86 ± 8.57, respectively). While the smallest contact angle of drop of saliva substitute to denture base specimens was recorded in the milled group (56.82 ± 2.29 and 34.85 ± 7.51, respectively), followed by the 3D-printed group (72.87 ± 4.83 and 58.14 ± 9.58, respectively) and the heat polymerized PMMA group (83.62 ± 4.12 and 67.82 ± 4.93, respectively). There was statistically significant difference between the groups (P < .05). A significant decline in the average contact angle of drop of saliva has been reported in all groups after thermocycling. The contact angle values differed significantly between saliva substitute and distilled water in both 3D-printed and milled groups after thermocycling (P < .001).ConclusionsThe milled denture base material presented the best wettability to water and saliva substitute than the 3D-printed and the heat-polymerized PMMA materials. Saliva substitutes improve the wetting ability of denture base materials manufactured by CAD/CAM compared with water.

Comparison of the Antimicrobial Efficacy of Conventional Versus Chitosan Re-inforced Heat-Polymerized Polymethylmethacrylate Dental Material: An In Vitro Study.

Polymethylmethacrylate (PMMA) is widely used in the fabrication of dentures due to its aesthetic appeal and mechanical strength. However, PMMA's susceptibility to microbial colonization often leads to oral infections such as denture stomatitis. Enhancing the antimicrobial properties of denture materials is crucial for improving patient outcomes.Chitosan, a natural biopolymer, possesses inherent antimicrobial properties and could potentially enhance the microbial resistance of PMMA. This study has investigated thepotential of chitosan-reinforced heat-polymerized PMMA denture material to reduce microbial colonization. The aim of the study was to evaluate and assess the anti-bacterial and antifungal properties of chitosan-reinforced heat-polymerized PMMA with conventional heat-polymerized PMMA Materials and methods:Chitosan-reinforced PMMA samples were fabricated with varying chitosan concentrations (0% control, 5%, 10%, and 15% by weight). The fabrication involved mixing chitosan powder with PMMA powder, adding monomer liquid, followed by mixing, packing, and curing using the conventional heat polymerization technique. The antimicrobial efficacy was assessed in vitro using two common oral pathogens: Streptococcus mutans and Candida albicans. Blood agar plates were used for S. mutans and Sabouraud agar plates were used for C. albicans. Each sample was placed on the respective agar plates inoculated with a standardized microbial suspension and incubated at 37°C for 24 hours. The number of colony-forming units (CFUs) was counted to quantify microbial growth. Statistical analyses, including linear regression analysis, one-way ANOVA test, and Pearson correlation were performed to evaluate the relationship between chitosan concentration and antimicrobial efficacy. The p-value was calculated to determine the statistical significance of the results. The chitosan-reinforced PMMA samples showed significantly greater antimicrobial efficacy compared to the conventional PMMA samples. The CFU counts for both S. mutans and C. albicans decreased with increasing chitosan concentration. Linear regression analysis indicated a strong negative correlation between chitosan concentration and CFU counts, with Pearson correlation coefficients of -0.97 for S. mutans and -0.98 for C. albicans. ANOVA analysis revealed a statistically significant difference in antimicrobial efficacy across different chitosan concentrations (p < 0.001). Incorporating chitosan into heat-polymerized PMMA significantly enhances its antimicrobial properties against S. mutans and C. albicans. The antimicrobial efficacy improves with higher concentrations of chitosan, with the 15% chitosan-reinforced samples showing the most substantial reduction in microbial growth. These results suggest that chitosan-reinforced PMMA dentures could be a superior alternative to conventional PMMA dentures, potentially reducing denture-related infections and improving oral health outcomes for denture wearers.

Modified polymethyl methacrylate as a sustainable medium for capturing carbon dioxide

This study evaluates the potential of modified polymethyl methacrylate (PMMA) materials, which incorporate organotin moieties pendant on the polymeric chains, as media for carbon dioxide storage. The PMMA containing a triphenyltin moiety has the largest specific surface area (SBET=11.618 m2/g) in comparison to the polymers containing tributyl (5.287 m2/g) and trimethyl (4.881 m2/g) residues. The PMMA with the triphenyltin moiety proved to be the most efficient material in capturing carbon dioxide (34.8 cm3/cm, 6.8 wt%), which is attributed to its relatively high surface area and pore volume and diameter compared to the others.

Luminescence under UV(A, B and C) and sunlight exposure of tetrakis Tb3+ carboxylate complexes doped in different polymers

New tetrakis Lanthanide(III) carboxylate-based complexes (Ln3+: Eu and Tb) were successfully synthesized via a facile one-pot method with flufenamic acid (fluf) as ligand and benzimidazole (Bzim) or 1-ethyl-3-methylimidazole (C2mim) as counterions. In addition, the Q[Tb(fluf)4] complexes (Q+: Bzim and C2mim) were doped into polymethylmethacrylate (PMMA), polystyrene (PS), polycaprolactone (PCL) and poly(9-vinylcarbazole) (PVK) polymeric matrices at a 1 % (w/w) concentration and revealed highly desirable photophysical features such as wide range excitation wavelengths for the PMMA and PCL matrices and a very uncommon emission under sunlight exposure arising from the Tb3+ ion for the PMMA material. Thus, the tetrakis compounds with general formula Q[Ln(fluf)4] were characterized by elemental and thermal analysis, ESI-MS mass spectrometry, and FTIR absorption spectroscopy. The PMMA:(1 %)Q[Tb(fluf)4] doped films revealed higher thermal stability than the complexes. The tetrakis Eu3+ complex with Bzim as counterion shows no luminescence either for room or low temperature due to a highly operative low-lying ligand to metal charge transfer (LMCT) state quenching, while the corresponding C2mim-based analogous complex reveals some weak intensity emission, showing very low intrinsic quantum yield (QEuEu) values. On the other hand, the corresponding Tb3+ compounds presented bright green emission for the solid-state complexes and, particularly, for the PMMA:(1 %)Q[Tb(fluf)4] doped films when excited at UVA, UVB, and UVC radiation. Moreover, when the doped PMMA films are exposed to sunlight radiation in an open external environment, a bright green emission arising from the 5D4 → 7F5 transition from the Tb3+ ion can be seen. In this way, these optical results suggest that the PMMA:(1 %)Q[Tb(fluf)4] luminescent photonic materials can act as versatile and efficient light-converting molecular devices (LCMDs).

Life Assessment of Deep-Sea Observation Windows under Different Design Considerations

As a key component of deep-sea manned submersibles, the observation window is usually constructed with polymethyl methacrylate (PMMA) material. During the design of the observation windows, the consideration of actual lifespan and its influential factors is insufficient. There are no clear provisions in the widely applied specifications. In this paper, based on the continuum damage mechanics model, combined with the viscoelastic relationship of PMMA material, a series of calculations were performed on the PMMA observation window. The parametric analysis of the fatigue crack-initiation life of the observation window at various thickness-to-diameter ratios (1.6, 1.4, 1.2, and 1.0), different friction coefficients (0.1, 0.2, and 0.3), and different transition arc radii (4000 mm and 6000 mm) was carried out. The calculated crack positions in the numerical mode used for validation closely align with those in the tested window. And simulation results show that the fatigue life of the observation window gradually decreases with the decrease in the thickness–diameter ratio and the increase in the friction coefficient. However, the increase in the transition arc radius will prolong the fatigue life of the observation window, which is higher than that of the original structure.

ТЕХНОЛОГІЧНІ ВЛАСТИВОСТІ МЕТИЛМЕТАКРИЛАТНИХ КОМПОЗИЦІЙ З МОДИФІКОВАНИМИ НАПОВНЮВАЧАМИ

The influence of the nature of modified fillers (Ni- and Cu-containing polymer-silicate materials) on the kinetics of emulsion polymerization of methyl methacrylate in the presence of polyvinylpyrrolidone graft copolymers was investigated. The effect of modified metal-containing silicate fillers on the technological properties of the developed materials was determined. In particular, the introduction of fillers contributes to a significant reduction of technological shrinkage and moisture absorption of polymethyl methacrylate materials. An increase in the chemical resistance and maximum operating temperature of the developed materials is also noted.

Intraoperative Intraocular Lens Waste: Incidence, Cost and Reasons

ABSTRACT Purpose To evaluate the incidence and cost of intraocular lens(IOL) waste during IOL implantation, as well as the reasons for it. Methods A retrospective analysis was conducted on the data of 485 patients from the IOL waste registers of a single tertiary eye hospital in China during 2016–2020. The primary outcomes were the incidence, cost, and reasons for different IOL properties. Cases were examined to ascertain IOL material, design, procedural details, and causes of waste. Results IOL waste occurred in 485 (6.62‰) of the 73,246 IOL implantations during the study period. The total cost of IOL waste was 429, 850.26 Chinese Yuan (CNY) related to waste with an average cost of 2, 442.33 CNY per procedure during the study period. Comparisons between IOL properties showed that polymethyl methacrylate (PMMA) material (39, 2.05%), three-piece design (142, 1.49%), and secondary IOL implantation (26, 2.16%) were associated with IOL wastage, and the difference was statistically significant. The causes of IOL waste were damage (107, 60.80%), patient reasons (37, 21.26%), aseptic errors (22, 12.50%), IOL quality problems (8, 4.55%), and loss (2, 1.14%). Conclusions The incidence of IOL waste is low, but still leads to a significant cost burden due to a large number of cataract surgeries. PMMA material, three-piece design, and secondary implantation were identified as factors increasing IOL waste. Damage emerged as the primary reason for waste, largely attributed to human error. Therefore, the development of strategies to mitigate IOL waste is imperative.

A novel method for air assisted nanosecond pulsed fiber laser beam transmission micro-channelling on thick PMMA material

The demand for scaling up polymeric materials for mass production or scaling down for microscale applications is at its peak in the modern era. Laser beam technology enables the formation of micro-channels on polymers, specifically polymethyl methacrylate (PMMA). This study examines the viability and cost-effectiveness of employing the diode pump fiber laser transmission technique to create micro-channels on thick, transparent PMMA under air-assisted circumstances for biomedical engineering and micro-fluidics applications. The analysis has included process variables such as pulse frequency, power, and cutting speed, as well as machining parameters including depth of cut, kerf width, and heat-affected zone (HAZ) width. The results of multi-objective optimization indicate that the following parameters—a pulse frequency of 51.30 kHz, a working power of 13 % of 50 W, and a cutting speed of 0.60 mm/s—contribute to the desired microfluidics response values: 12.54 µm depth of cut, 24.05 µm kerf width, and 5.98 µm HAZ width.

Lifetime assessment of deep-sea manned cabin with PMMA pressure-resistant hull prior to micro-cracks

Fully-transparent cabin type, utilized in manned submersibles, is typically constructed using viscoelastic PMMA (polymethyl methacrylate) material. Accurate fatigue life assessment of manned cabin is of paramount importance to ensure structural safety. In this study, a calculation process for evaluating the fatigue life of PMMA manned cabins based on a continuum damage mechanics model combined with the viscoelastic constitutive relationship of the PMMA material in response to the absence of related specification is proposed. Fatigue tests of PMMA material are performed for determination of damage evolution model parameters and the calculation process is validated by the fatigue test data. Tailored subroutines are then developed by using ABAQUS software tool, respectively for structural analysis of a typical manned cabin with PMMA pressure-resistant hull, openings, hatches and penetration plates and simulating trapezoidal loading history acting on manned cabin. Subroutine coupling is accordingly employed to conduct parametric analysis on fatigue crack initiation life of the fully-transparent manned cabin with consideration of different outside pressure level and operation time and valuable results are obtained for identifying key areas of concern. This study intends to contribute to further cabins safety enhancement, as well as to design optimization and fatigue analysis of underwater structures involving PMMA materials.

Structural Characterization and Bioactivity of a Titanium(IV)-Oxo Complex Stabilized by Mandelate Ligands.

Research on titanium-oxo complexes (TOCs) is usually focused on their structure and photocatalytic properties. Findings from these investigations further sparked our interest in exploring their potential biological activities. In this study, we focused on the synthesis and structure of a compound with the general formula [Ti8O2(OiPr)20(man)4] (1), which was isolated from the reaction mixture of titanium(IV) isopropoxide with mandelic acid (Hman) in a molar ratio of 4:1. The structure (1) was determined using single-crystal X-ray diffraction, while spectroscopic studies provided insights into its physicochemical properties. To assess the potential practical applications of (1), its microcrystals were incorporated into a polymethyl methacrylate (PMMA) matrix, yielding composite materials of the type PMMA + (1) (2 wt.%, 5 wt.%, 10 wt.%, and 20 wt.%). The next stage of our research involved the evaluation of the antimicrobial activity of the obtained materials. The investigations performed demonstrated the antimicrobial activity of pure (1) and its composites (PMMA + (1)) against both Gram-positive and Gram-negative strains. Furthermore, MTT tests conducted on the L929 murine fibroblast cell line confirmed the lack of cytotoxicity of these composites. Our study identified (1) as a promising antimicrobial agent, which is also may be use for producing composite coatings.

Comparing tissue-equivalent properties of polyester and epoxy resins with PMMA material using Gate/Geant4 simulation toolkit

This study investigates the applicability of cost-effective and commercially available polyester and epoxy resins as alternative materials for polymethyl methacrylate (PMMA) in computed tomography (CT) dosimetry phantoms. The mass attenuation coefficients (μ/ρ) of the resin samples were determined using the GEANT4/GATE simulation framework and compared with those of PMMA material over a spectrum of diagnostic photon energies from 10 to 150 keV. A CT scanner was used to acquire the mean attenuation values (CT number) of the fabricated samples at 80,100,120 and 140 kVp CT tube energy. The study found that the resins have similar physical properties and dosimetry behavior to PMMA at all energies. Polyester has a negligible 1% deviational variance in mass attenuation from PMMA. Epoxy demonstrates substantially elevated mass attenuation coefficients compared to PMMA at inferior photon energies between 10 and 40 Kvp. However, with ascending photon energy, the mass attenuation coefficients of epoxy resin and PMMA become more homologous, ultimately converging indistinguishably at 100 Kvp. The CT number results showed that polyester has a 3% difference from PMMA. Moreover, the epoxy resin's CT numbers were within 18HU of PMMA material. These findings demonstrate the feasibility of using low-cost, readily available resin composites such as polyester and epoxy resins as a substitute material for CT dosimetry phantom in computed tomography.

Fatigue crack growth properties of PMMA material used in underwater transparent structures

ABSTRACT Polymethyl methacrylate (PMMA) is an ideal material used in underwater transparent structures such as submersible windows and the fully-transparent pressure chamber of the sightseeing submersibles. The failure of PMMA structures usually come from small crack-like defects. In this paper, the fatigue crack growth experiments were carried out on PMMA materials with different thicknesses (B = 3, 6, 12 mm) and stress ratios (R = 0.1, 0.3) as well as plane strain fracture toughness test for unstable crack propagation conditions. Thickness effect and dwell time effect are experimentally investigated in addition to load ratio effect. The applicability of an improved crack growth rate model on PMMA material is validated by test results. The application of this model for prediction of crack growth rates can greatly save experimental time under different working conditions and can be applied in fatigue assessment of full-transparent structures under random loading.

Fabrication, structural, and enhanced mechanical behavior of MgO substituted PMMA composites for dental applications

The most common denture material used for dentistry is poly-methyl-methacrylate (PMMA). Usually, the polymeric PMMA material has numerous biological, mechanical and cost-effective shortcomings. Hence, to resolve such types of drawbacks, attempts have been made to investigate fillers of the PMMA like alumina (Al2O3), silica (SiO2), zirconia (ZrO2) etc. For the enhancement of the PMMA properties a suitable additive is required for its orthopedic applications. Herein, the main motive of this study was to synthesize a magnesium oxide (MgO) reinforced polymer-based hybrid nano-composites by using heat cure method with superior optical, biological and mechanical characteristics. For the structural and vibrational studies of the composites, XRD and FT-IR were carried out. Herein, the percentage of crystallinity for all the fabricated composites were also calculated and found to be 14.79–30.31. Various physical and optical parameters such as density, band gap, Urbach energy, cutoff energy, cutoff wavelength, steepness parameter, electron–phonon interaction, refractive index, and optical dielectric constant were also studied and their values are found to be in the range of 1.21–1.394 g/cm3, 5.44–5.48 eV, 0.167–0.027 eV, 5.68 eV, 218 nm, 0.156–0.962, 4.273–0.693, 1.937–1.932, and 3.752–3.731 respectively. To evaluate the mechanical properties like compressive strength, flexural strength, and fracture toughness of the composites a Universal Testing Machine (UTM) was used and their values were 60.3 and 101 MPa, 78 and 40.3 MPa, 5.85 and 9.8 MPa-m1/2 respectively. Tribological tests of the composites were also carried out. In order to check the toxicity, MTT assay was also carried out for the PM0 and PM15 [(x)MgO + (100 − x) (C5O2H8)n] (x = 0 and 15) composites. This study provides a comprehensive insight into the structural, physical, optical, and biological features of the fabricated PMMA-MgO composites, highlighting the potential of the PM15 composite with its enhanced density, mechanical strength, and excellent biocompatibility for denture applications.