A novel method for air assisted nanosecond pulsed fiber laser beam transmission micro-channelling on thick PMMA material

Abstract

The demand for scaling up polymeric materials for mass production or scaling down for microscale applications is at its peak in the modern era. Laser beam technology enables the formation of micro-channels on polymers, specifically polymethyl methacrylate (PMMA). This study examines the viability and cost-effectiveness of employing the diode pump fiber laser transmission technique to create micro-channels on thick, transparent PMMA under air-assisted circumstances for biomedical engineering and micro-fluidics applications. The analysis has included process variables such as pulse frequency, power, and cutting speed, as well as machining parameters including depth of cut, kerf width, and heat-affected zone (HAZ) width. The results of multi-objective optimization indicate that the following parameters—a pulse frequency of 51.30 kHz, a working power of 13 % of 50 W, and a cutting speed of 0.60 mm/s—contribute to the desired microfluidics response values: 12.54 µm depth of cut, 24.05 µm kerf width, and 5.98 µm HAZ width.