Polymer Technology Research Articles

Injection molding of post-industrial recycled glass fiber reinforced polyphenylene sulfide (PPS GF40): industrial feasibility and material analysis

Polymer recycling has become increasingly important in recent decades due to economic and environmental benefits. Recycling provides a cost-saving material supply as well as avoids environmental spillage and enables resource conservation. Quantifying the changes in material properties due to recycling is a key aspect in establishing a circular economy, as it allows understanding the impact of using recycled materials on manufacturing and products. To date, research and industry have investigated the use of recycled materials for commodity and engineering polymers. For high performance plastics, this knowledge exists only at the laboratory scale. The present study comprehensively characterizes the properties of virgin and recycled glass fiber reinforced polyphenylene sulfide (PPS GF40) materials. The materials considered are commercially available to industry, and the recyclates have been reclaimed from post-industrial wastes by the material manufacturers. The results show that as the recycled content increases, the tensile strength of PPS GF40 revealed a similar value for a 50 % recyclate or decreases by 21 % for a regranulate due to both macromolecular shortening and fiber scission. In addition, the shrinkage of each material is quantified. Here, shrinkage increases with increasing result of recycled content. Increasing the amount of recycled material in the compound results in lower process forces in injection molding due to higher melt flow indices. With the help of these results, industrial products may be tailored to meet the properties of recyclate-based materials in order to conserve virgin material resources. In addition, material cost saving potentials are identified by economic calculations based on presently available industrial offers. In the light of the presented results, the introduction of recyclate-based PPS GF40 materials into industrial mass production can be assessed on the basis of mechanical and rheological properties as well as material costs. The overall objective of this study is to provide the aforementioned insights to exploit the economic and environmental benefits of polymer recycling on an industrial scale.

Computational Methodologies in Synthesis, Preparation and Application of Antimicrobial Polymers, Biomolecules, and Nanocomposites.

The design and optimization of antimicrobial materials (polymers, biomolecules, or nanocomposites) can be significantly advanced by computational methodologies like molecular dynamics (MD), which provide insights into the interactions and stability of the antimicrobial agents within the polymer matrix, and machine learning (ML) or design of experiment (DOE), which predicts and optimizes antimicrobial efficacy and material properties. These innovations not only enhance the efficiency of developing antimicrobial polymers but also enable the creation of materials with tailored properties to meet specific application needs, ensuring safety and longevity in their usage. Therefore, this paper will present the computational methodologies employed in the synthesis and application of antimicrobial polymers, biomolecules, and nanocomposites. By leveraging advanced computational techniques such as MD, ML, or DOE, significant advancements in the design and optimization of antimicrobial materials are achieved. A comprehensive review on recent progress, together with highlights of the most relevant methodologies' contributions to state-of-the-art materials science will be discussed, as well as future directions in the field will be foreseen. Finally, future possibilities and opportunities will be derived from the current state-of-the-art methodologies, providing perspectives on the potential evolution of polymer science and engineering of novel materials.

Improving the Tribological Performance of POM through the Incorporation of Bio-Based Materials.

Polyoxymethylene (POM), an engineering polymer commonly used in tribological applications, is often reinforced with fossil-based fibers such as carbon and/or glass fibers to improve its properties. To find more sustainable solutions, in this study, the tribological performance of POM/short cellulose fiber composites at different sliding conditions is investigated. An improvement in the wear coefficient of roughly 69% is observed at the harshest conditions of 5 MPa and 1 m · s-1 with only 10 wt.% cellulose fibers. The friction behavior is furthermore stabilized through fiber addition, as the unfilled polymer did not show a steady state. No signs of thermo-oxidative degradation are found after tribological testing. This study presents promising results for sustainable wear-resistant polymer materials in tribological applications.

In-Situ Polymerized High-Voltage Solid-State Lithium Metal Batteries with Dual-Reinforced Stable Interfaces.

Solid polymer electrolytes (SPEs) represent a pivotal advance toward high-energy solid-state lithium metal batteries. However, inadequate interfacial contact remains a significant bottleneck, impeding scalability and application. Inadequate interfacial contact remains a significant bottleneck, impeding scalability and application. Recent efforts have focused on transforming liquid/solid interfaces into solid/solid ones through in situ polymerization, which shows potential especially in reducing interface impedance. Here, we designed high-voltage SSLMBs with dual-reinforced stable interfaces by combining interface modification with an in situ polymerization technology inspired by targeted effects in medicine. Theoretical calculations and time-of-flight secondary ion mass spectrometry (TOF-SIMS) analysis demonstrate that tetramethylene sulfone (TMS) and bis(2,2,2-trifluoromethyl) carbonate (TFEC) exhibit selective adsorption at the interface of the LiNi0.8Co0.1Mn0.1O2 (NCM) cathode and Li anode, respectively. These compounds further decompose to form a stable cathode-electrolyte interface (CEI) film and a solid electrolyte interface (SEI) film, thereby simultaneously achieving a superior interface between the SPE and both the Li anode and NCM cathode. The developed Li||SPE||Li cell sustained cycling for more than 1000 h at 0.3 mA cm-2, and the NCM||SPE||Li cell also demonstrated an excellent capacity retention of 86.8% after 1000 cycles at 1 °C. This work will provide valuable insights for the rational design of high-voltage SSLMBs with stable interfaces, leveraging in situ polymerization as a cornerstone technology.

Environmental impacts and mitigation potentials of CO2-based biodegradable plastic based on life cycle assessment – A case study of poly(propylene carbonate)

CO2-based biodegradable plastics are potential solutions for reducing fossil-fuel consumption, mitigating climate change, and addressing plastic pollution by reducing plastic waste accumulation. Poly(propylene carbonate) (PPC) is a commercial CO2-based biodegradable plastic derived from CO2 and propylene oxide (PO), and it has been used in flexible packaging and mulching film applications. However, the environmental performance of PPC is still unknown. Since China has become the largest producer of PPC in the world, this study takes the industrial production technologies of PPC and its feedstocks in China as an example. The cradle-to-gate life-cycle inventory of PPC resin was compiled, and life-cycle impact assessment was performed to assess the environmental impacts of PPC and mitigation potentials based on the ReCiPe 2016 method. Results indicated that PPC synthesis has the greatest impact on the environment (contributions of 38–95% of 16 environmental impact categories), followed by PO production. Technological innovation and renewable energy substitution scenarios were developed to explore the mitigation potential of PPC. We found that supercritical polymerization technology has greater mitigation potential than photovoltaic power substitution, which could reduce 17 impact categories of PPC by 17–96% by reducing energy and dichloromethane consumption during PPC synthesis. Photovoltaic power substitution reduced 2–22% of 11 impact categories of PPC. Compared with conventional plastics, PPC had advantages over conventional plastics in terms of 17 impact categories. The environmental impacts of PPC were 2–98% lower than those of conventional plastics. This study emphasizes the importance of technological innovation in reducing the lifecycle environmental impacts of PPC and provides a basis for environmental performance of CO2-based biodegradable plastics and the potential to replace conventional plastics. Policy implications for innovations in synthesis technology, sustainable feedstocks and environmental impact assessment were proposed, which could provide valuable insights for practitioners and policymakers in enhancing the sustainability of the plastics industry through biodegradable plastic alternatives.

The Block Copolymer Phase Behavior Database.

The Block Copolymer Database (BCDB) is a platform that allows users to search, submit, visualize, benchmark, and download experimental phase measurements and their associated characterization information for di- and multiblock copolymers. To the best of our knowledge, there is no widely accepted data model for publishing experimental and simulation data on block copolymer self-assembly. This proposed data schema with traceable information can accommodate any number of blocks and at the time of publication contains over 5400 block copolymer total melt phase measurements mined from the literature and manually curated and simulation data points of the phase diagram generated from self-consistent field theory that can rapidly be augmented. This database can be accessed via the Community Resource for Innovation in Polymer Technology (CRIPT) web application and the Materials Data Facility. The chemical structure of the polymer is encoded in BigSMILES, an extension of the Simplified Molecular-Input Line-Entry System (SMILES) into the macromolecular domain, and the user can search repeat units and functional groups using the SMARTS search syntax (SMILES Arbitrary Target Specification). The user can also query characterization and phase information using Structured Query Language (SQL) and download custom sets of block copolymer data to train machine learning models. Finally, a protocol is presented in which GPT-4, an AI-powered large language model, can be used to rapidly screen and identify block copolymer papers from the literature using only the abstract text and determine whether they have BCDB data, allowing the database to grow as the number of published papers on the World Wide Web increases. The F1 score for this model is 0.74. This platform is an important step in making polymer data more accessible to the broader community.

(Invited) Point-of-Care Biomembrane-Based Electronic Sensors

The development of medical devices that comply with the soft mechanics of biological systems at different length and complexity levels is highly desirable. With the emergence of conducting polymers exciting directions opened up in bioelectronics research, bridging the gap between traditional electronics and biology. With the ultimate goal of fully integrated devices, organic bioelectronic technologies have been heavily explored the past decade resulting in novel materials/device configurations. Multiplexing capability, ability to adopt to complex performance requirements in biological fluids, sensitivity, stability, literal flexibility and compatibility with large-area processes are only some of the merits of this technology for biomedical applications. A recent example of a bio-integrated electronic device, the BiOET, is based on polymeric semiconductor technology and is fabricated using nano/micro-fabrication methods in conjunction with synthetic biology approaches to incorporate hierarchically organized biological models of the cell membrane. Despite their significance, cell membranes are still an underexplored target for studying the mechanisms of diseases or drug therapies. Cell-free commercially available technologies for cell membrane studies have been limited to synthetic membranes that lack the inherent complexity found in the membrane of the cell. In this talk I will describe a method to create native cell membranes, using vesicles derived from live cells, on top of conducting polymer- based microfabricated electrodes and transistors. The activity of transmembrane proteins in response to different stimuli can be electrically monitored, offering a direct means to characterize drug toxicity or potency at the critical first contact point: membrane interaction.

Super-Durable, Tough Shape-Memory Polymeric Materials Woven from Interlocking Rigid-Flexible Chains.

Developing advanced engineering polymers that combine high strength and toughness represents not only a necessary path to excellence but also a major technical challenge. Here for the first time a rigid-flexible interlocking polymer (RFIP) is reported featuring remarkable mechanical properties, consisting of flexible polyurethane (PU) and rigid polyimide (PI) chains cleverly woven together around the copper(I) ions center. By rationally weaving PI, PU chains, and copper(I) ions, RFIP exhibits ultra-high strength (twice that of unwoven polymers, 91.4±3.3MPa), toughness (448.0±14.2MJ m-3), fatigue resistance (recoverable after 10000 cyclic stretches), and shape memory properties. Simulation results and characterization analysis together support the correlation between microstructure and macroscopic features, confirming the greater cohesive energy of the interwoven network and providing insights into strengthening toughening mechanisms. The essence of weaving on the atomic and molecular levels is fused to obtain brilliant and valuable mechanical properties, opening new perspectives in designing robust and stable polymers.

Wood flour / ceramic reinforced Polylactic Acid based 3D - printed functionally grade structural material for integrated engineering applications: A numerical and experimental characteristic investigation

Recently, efforts have been done to capitalize on the potential of multidisciplinary research in order to produce unique features in polymer technology. To improve its physical and chemical properties for any intended use, the most promising Polylactic acid (PLA) has recently been copolymerized using other polymeric or non-polymeric components. This investigation aims to employ the material extrusion (MEX) process to develop a new functionally grade structural material (FGSM) by alternate layer deposition of wood flour reinforced PLA (WPLA) and ceramic reinforced PLA (CPLA). The mechanical properties of the printed laminates are examined using tensile, compression and three point bend tests. The microscopic investigation is used to assess fracture morphologies. A numerical simulation is also performed using ABAQUS under standardized parametric settings to investigate the mechanical behaviour of the laminates. The experimental and numerical results are consistent, with a deviation about ∼1 %. The tensile, compressive, and flexural strength of the newly developed FGSM are 61.39, 95.4, and 107.8 % higher than those of WPLA printed laminates. Furthermore, the acquired mechanical behaviour results are merely comparable to those of CPLA printed laminates. DSC thermograms demonstrate that FGSM has a better glass transition temperature (66oC) and a cold crystalline temperature (87.63oC), which contributes to its thermal stability. Overall, the newly developed FGSM might be considered a viable alternative, mechanically strong, and less expensive polymer composite material for structural built applications in any engineering and related fields.

Strongly reinforced mechanical and thermal properties of polyamide 66 by high loading titanium dioxide whiskers

Of large length-to-diameter ratio and specific area, inorganic whiskers were widely applied for polymer reinforcement. As a well-known nanofiller, titanium dioxide (TiO2) has been welcome by polymer engineering, mostly for whitening with spherical shapes favored. To date, there have been no TiO2 whiskers reported for polymer reinforcement. In this work, a rutile type TiO2 whisker was compounded with polyamide 66 (PA66) to prepare nanocomposites with surficial modification being conducted to further improve the compatibility between them. It was found that the rutile-type TiO2 whisker significantly improves the mechanical properties of PA66 at high loadings and the performance went better when surficial modification for it was applied. Under 50 wt% addition of TiO2 whisker either modified or not, the tensile strength, tensile modulus, flexural strength, flexural modulus, impact strength and heat deformation temperature of prepared PA66 composites were respectively increased by 52 %, 279 %, 44 %, 313 %, 20 %, 199 % and 84 %, 279 %, 88 %, 303 %, 114 %, 207 %, comparing with the pristine PA66. The mechanism regarding the overall reinforcement was analyzed, which was attributed to the shape-relevant multiple interactions between TiO2 and PA66. Besides, the improved adhesion due to strong stable chemical bonding by surficial modification of fillers, is also accountable.

Lattice-Cluster-Theory-Informed Cross-Fractionation Chromatography Revealing Degree of Crystallinity of Single Macromolecular Species.

The relationship between macromolecular architecture and crystallization properties is a relevant research topic in polymer science and technology. The average degree of crystallinity of disperse polymers is a well-studied quantity and is accessible by various experimental methods. However, how the different macromolecular species contribute to the degree of crystallinity and, in particular, the relationship between a certain macromolecular architecture and the degree of crystallinity are not accessible today, neither experimentally nor theoretically. Therefore, in this work, a lattice cluster theory (LCT)-informed cross-fractionation chromatography (CFC) approach is developed to access the degree of crystallinity of single and nonlinear macromolecular species crystallizing from solution. The method entangles high-throughput experimental data from CFC with the LCT for semicrystalline polymers to predict the degree of crystallinity of polymer species with different molecular weights and branching. The approach is applied to a linear low-density polyethylene (ethylene/1-octene copolymer) and a high-density polyethylene, which have specific and different bivariate distributions. The degree of crystallinity of individual macromolecular species of these polymer samples is calculated, and the predicted average degree of crystallinity is compared with experimental measurements, thus successfully validating the approach. Furthermore, the average segment length between branches is introduced as a characteristic molecular feature of branched polyethylene, and its relationship with the degree of crystallinity of certain species is established.

Mechanically Stable and Biocompatible Polymer Brush Coated Dental Materials with Lubricious and Antifouling Properties.

Surface modification plays a crucial role in enhancing the functionality of implanted interventional medical devices, offering added advantages to patients, particularly in terms of lubrication and prevention of undesired adsorption of biomolecules and microorganisms, such as proteins and bacteria, on the material surfaces. Utilizing polymer brushes for surface modification is currently a promising approach to maintaining the inherent properties of materials while introducing new functionalities to surfaces. Here, surface-initiated atom transfer radical polymerization (SI-ATRP) technology to effectively graft anionic, cationic, and neutral polymer brushes from a mixed silane initiating layer is employed. The presence of a polymer brush layer significantly enhances the lubrication performance of the substrates and ensures a consistently low coefficient of friction over thousands of friction cycles in aqueous environments. The antimicrobial efficacy of polymer brushes is evaluated against gram-positive Staphylococcus aureus (S. aureus) and gram-negative Escherichia coli (E. coli). It is observed that polym er brushes grafted to diverse substrate surfaces displays notable antibacterial properties, effectively inhibiting bacterial attachment. Furthermore, the polymer brush layer shows favorable biocompatibility and anti-inflammatory characteristics, which shows potential applications in dental materials, and other fields such as catheters and foodpackaging.

Experimental Investigation of Processing Temperature Effect on Adhesive Bond Strength Between Engineering Thermoplastics in the Plastic Injection Molding Process

Abstract Multicomponent injection molding industry is experiencing a growth due to its ability to reduce production costs and streamline processes. However, compared to single injection, multicomponent injection molding introduces interface regions where multiple engineering polymers meet. Consequently, it is essential to comprehend and enhance the adhesive bonding strength properties of these polymers. This study investigates the adhesive bond strength of polymer–polymer multimaterial molding using two-shot bi-injection and overmolding techniques. The research also emphasizes the influence of injection molding process parameters of mold temperature and melt temperature on the adhesive bond strength of polycarbonate (PC), polycarbonate–acrylonitrile butadiene styrene (PC–ABS), acrylonitrile butadiene styrene (ABS), and styrene ethylene butadiene styrene (SEBS). Tensile strength results revealed that the bi-injection method yields the highest interface strength, approximately 10 MPa lower than the reference value for single-material hard–hard plastics. Results from overmolded samples for both injection sequences are presented, indicating that material with low melting temperature was found to be the first injected part for better adhesion strength. Empirical equations for estimating adhesion strength were derived as a function of interface temperature obtained from CAE numerical simulations and polymer glass transition temperatures. The proposed equation achieved R2 values greater than 0.96. This empirically derived equation will serve as a guide for multi-injection manufacturing processes.

Polymer Microspheres Carrying Schiff-Base Ligands for Metal Ion Adsorption Obtained via Pickering Emulsion Polymerization

Several traditional methods for producing polymer microparticle adsorbents for metal ions exist, such as bulk polymerization followed by milling and crushing the material to micron-size particles, precipitation from organic solvents, and suspension polymerization utilizing surfactants. Alternative methods that are easily scalable and are environmentally friendly are in high demand. This study employs Pickering Emulsion Polymerization Technology (PEmPTech) to synthesize nanostructured polymer microspheres that incorporate Schiff-base ligands, which can be utilized for metal ion adsorption, and specifically Cu(II) ions. Our innovative approach makes use of nanoparticle-stabilized, surfactant-free emulsions/suspensions, enabling the straightforward production of ligand-bearing microspheres while allowing for the precise modulation of the polymer matrix chemistry to maximize adsorption capacities. Through this method, we demonstrate notable enhancements in Cu(II) ion adsorption, which correlates with both the polarity of the monomers used and the concentration of Schiff-base ligands within the microspheres. Notably, our results offer insights into the structure–activity relationships essential for designing tailored adsorbents. This work provides a scalable method to produce high-performance adsorbents and also contributes to sustainable methodologies by excluding harmful surfactants and solvents.

Hydrogen bonds-based flexible regulation of acetaminophen adsorption/desorption behavior in aqueous system: Role of the smart thermoresponsive graphene oxide

Adsorption and regeneration techniques are crucial for the treatment of pharmaceuticals in drinking water. However, adsorbents with strong adsorption binding force and simple regeneration have been a challenging issue in the adsorption area that has not been successfully resolved. In this study, a thermos-responsive smart adsorbent, poly (N-isopropylacrylamide) modified graphene oxide (GO-g-PNIPAM) was successfully synthesized using a “graft from” surface-initiated atom-transfer radical polymerization (Si-ATRP) technology. Acetaminophen (Acet) has an excellent efficient adsorption/desorption behavior (107.40/83.9 mg/g) that is potentially flexible controlled by the modified adsorbent only by adjusting the temperature. This exceptional property is primarily caused by the phenomenon that PNIPAM cooperated with GO to undergo hydrophilic transformation in response to temperature changes, allowing for the free construction and deconstruction of hydrogen bonds between PNIPAM and contaminants. More importantly, as external factors (NaCl and urea) are mediated, the development of hydrogen bonds would be further encouraged to further stabilized the efficiency, and the desorption temperature would continue decrease by 2 and 6 °C, respectively, to promote the regeneration process. This outstanding work provides novel perspectives for subsequent smart sensitive materials to flexibly regulate the treatment efficiency of pollutants.

An ultrasensitive paper-based SERS sensor for detection of nucleolin using silver-nanostars, plastic antibodies and natural antibodies

A state-of-the-art, ultrasensitive, paper-based SERS sensor has been developed using silver nanostars (AgNSs) in combination with synthetic and natural antibodies. A key component of this innovative sensor is the plastic antibody, which was synthesized using molecularly imprinted polymer (MIP) technology. This ground-breaking combination of paper substrates/MIPs with AgNSs, which is similar to a sandwich immunoassay, is used for the first time with the aim of SERS detection and specifically targets nucleolin (NCL), a cancer biomarker. The sensor device was carefully fabricated by synthesizing a polyacrylamide-based MIP on cellulose paper (Whatman Grade 1 filter) by photopolymerization. The binding of NCL to the MIP was then confirmed by natural antibody binding using a sandwich assay for quantitative SERS analysis. To facilitate the detection of NCL, antibodies were pre-bound to AgNSs with a Raman tag so that the SERS signal could indicate the presence of NCL. The composition of the sensory layers/materials was meticulously optimized. The intensity of the Raman signal at ∼1078 cm−1 showed a linear trend that correlated with increasing concentrations of NCL, ranging from 0.1 to 1000 nmol L−1, with a limit of detection down to 0.068 nmol L−1 in human serum. The selectivity of the sensor was confirmed by testing its analytical response in the presence of cystatin C and lysozyme. The paper-based SERS detection system for NCL is characterized by its simplicity, sustainability, high sensitivity and stability and thus embodies essential properties for point-of-care applications. This approach is promising for expansion to other biomarkers in various fields, depending on the availability of synthetic and natural antibodies.

Thermorheological complexity in Nylon12‐Cork composites: Role of interfacial compatibilizer

AbstractHerein, we demonstrate how compatibilizers affect the thermorheological properties and morphology of engineering thermoplastic composites based on nylon and cork. Nylon12 was melt‐mixed with cork treated with four distinct compatibilizers with radically different chemical structures and compositions, respectively: (i) Octadecanamide (ODA), (ii) polyethylene‐graft‐maleic anhydride (PE‐g‐MA), (iii) polypropylene‐graft‐maleic anhydride (PP‐g‐MA), and (iv) (3‐aminopropyl)triethoxysilane (APTS). The rheological behavior was assessed using an oscillatory rheometer and the morphology was visualized using a scanning electron microscope. The rheological data were thoroughly analyzed using different formalisms based on empirical, phenomenological, and molecular origin, including the Carreau‐model, time–temperature superposition (TTS), Han plot, and van Gurp–Palmen (vGP) plot. It is observed that rheological data of neat nylon can be treated as themorheologically simple. However, the inclusion of cork makes the composite thermorheologically complex and increases the relaxation time (τ) by >50‐fold when compared to the neat polymer. As compatibilizers, ODA and PP‐g‐MA significantly lower τ, improve internal flow behavior, and demonstrate good cork distribution and dispersion. However, PE‐g‐MA does not affect the τ of composites significantly. The application of APTS as a compatibilizer enhances the interfacial interaction between Nylon12 and cork most significantly, which leads to a notable rise in τ, and the composite's elastic modulus surges by two orders in magnitude compared to neat Nylon. Additionally, the polymer melt flow becomes elastically dominant. Finally, it is observed that the Han plot offers a better insight into the correlation between changes in the thermorheological behavior and the microstructural modifications to the composites.Highlights Utilizing cork particles as a sustainable raw material for engineering thermoplastics. Quantifying compatibilizer's impact on rheological properties of polymer composite. Illustrating how interfacial interaction affects thermorheological complexity in composites. Visualizing morphological change in nylon‐cork composite with interfacial interaction. Producing lightweight engineering polymer composites using cork as a filler.

Czechoslovakia/Czech Republic as a leader in polymer technologies in Central Europe: from contact lenses to 3D printing

Czechoslovakia/Czech Republic as a leader in polymer technologies in Central Europe: from contact lenses to 3D printing

Prediction of micro wear depth between engineering polymers

In the polymer industry, changes in the wear area that affect surface aesthetics have emerged as a significant issue in applications where surface appearance is crucial. Even minute changes in surface height can be visible to the naked eye, necessitating the need for micro-scale wear prediction of polymers. While the Archard model has been verified for decades for metal-metal or polymer-metal contact, predicting wear between polymer-polymer contacts remains challenging due to limitations in wear measurement and wear coefficient determination. In this study, we propose a method for determining the wear coefficient for polymer-polymer contact and validate the prediction model with a component wear test on polymer parts. Wear depth, an essential indicator of wear is measured after the sliding wear test of the polycarbonate (PC) pin and Acrylonitrile butadiene styrene (ABS) copolymer plate. The wear prediction model with the obtained wear coefficient exhibits 99.7 % accuracy in comparison to the test wear depth. A component wear test is performed on engineering polymer parts, and wear prediction under test conditions is made using the proposed model. The measured and predicted wear depth of the component demonstrates a difference smaller than 5 μm, which is within the range of no change in scratch visibility. This study ensures the accurate wear prediction of engineering polymer components with affordable computational efficiency. The ability to predict polymer-polymer wear, previously unattainable, will enable several applications in the polymer industry, such as component design, scratch visibility prediction, and quality assurance.

CuSO4/H2O2 induced polydopamine/polysulfobetaine methacrylate co-deposition on poly(amino acid) membranes for improved anti-protein adsorption and antibacterial activity

Stopping postoperative soft tissue adhesions is one of the most challenging clinical problems that needs to be addressed urgently to avoid secondary injury and pain to patients. Currently, membrane materials with anti-protein adsorption and antibacterial activity are recognized as an effective and promising anti-adhesion barrier to prevent postoperative adhesion and the recurrent adhesion after adhesiolysis. Herein, poly(amino acid) (PAA), which is structurally similar to collagen, is selected as the membrane base material to successfully synthesize PAA-5 membranes with excellent mechanical and degradation properties by in-situ melt polymerization and hot-melt film-forming technology. Subsequently, the co-deposition of polydopamine/polysulfobetaine methacrylate (PDA/PSBMA) coatings induced by CuSO4/H2O2 on PAA-5 membranes results in the formation of PDC-5S and PDC-10S, which exhibit excellent hemocompatibility, protein antifouling properties, and cytocompatibility. Additionally, PDC-5S and PDC-10S demonstrated significant antibacterial activity against Escherichia coli and Staphylococcus aureus, with an inhibition rate of more than 90%. As a result, this study sheds light on newly discovered PAA membranes with anti-protein adsorption and antibacterial activity can sever as one of the promising candidates for the prevention of postoperative peritoneum adhesions.