Polydimethylsiloxane Replica Research Articles

Polarization‐Controlled Diffractions of Submicron Pillar Arrays of Azo Molecular Glass for Image Recording and Reconstruction

Recording and manipulating optical waves with functional structures are crucially important for many applications. Herein, the submicron pillar arrays of an azo molecular glass (IA‐Chol) are explored to show functional synergy of a recording medium and a diffractive optical element. The image recording is achieved through the pillar deformation along the electric‐field oscillation direction of incident light. When illuminated with a polarized beam, the reconstructed images appear in the first‐order diffraction spots of the pillar array with the tailored intensity distributions depending on the states of polarization of the recording beam and the image reconstruction beam. This approach enables several images to be recorded in the adjacent zones of the same pillar array using lights with different polarization directions, and then the images are reconstructed separately or simultaneously upon the polarization directions of the illumination light. Furthermore, the topographic features of the pillar array after the recording are replicated by replica‐molding to the surfaces of polydimethylsiloxane (PDMS) slices as negative replicas and transformed to surfaces of poly(methylmethacrylate) (PMMA) films through hot‐embossing. The PDMS and PMMA replicas are highly transparent in the visible light range and able to produce the reconstructed images with light in a wide‐wavelength extent.

Polydimethylsiloxane Surface Modification of Microfluidic Devices for Blood Plasma Separation.

Over the last decade, researchers have developed a variety of new analytical and clinical diagnostic devices. These devices are predominantly based on microfluidic technologies, where biological samples can be processed and manipulated for the collection and detection of important biomolecules. Polydimethylsiloxane (PDMS) is the most commonly used material in the fabrication of these microfluidic devices. However, it has a hydrophobic nature (contact angle with water of 110°), leading to poor wetting behavior and issues related to the mixing of fluids, difficulties in obtaining uniform coatings, and reduced efficiency in processes such as plasma separation and molecule detection (protein adsorption). This work aimed to consider the fabrication aspects of PDMS microfluidic devices for biological applications, such as surface modification methods. Therefore, we studied and characterized two methods for obtaining hydrophilic PDMS surfaces: surface modification by bulk mixture and the surface immersion method. To modify the PDMS surface properties, three different surfactants were used in both methods (Pluronic® F127, polyethylene glycol (PEG), and polyethylene oxide (PEO)) at different percentages. Water contact angle (WCA) measurements were performed to evaluate the surface wettability. Additionally, capillary flow studies were performed with microchannel molds, which were produced using stereolithography combined with PDMS double casting and replica molding procedures. A PDMS microfluidic device for blood plasma separation was also fabricated by soft lithography with PDMS modified by PEO surfactant at 2.5% (v/v), which proved to be the best method for making the PDMS hydrophilic, as the WCA was lower than 50° for several days without compromising the PDMS's optical properties. Thus, this study indicates that PDMS surface modification shows great potential for enhancing blood plasma separation efficiency in microfluidic devices, as it facilitates fluid flow, reduces cell aggregations and the trapping of air bubbles, and achieves higher levels of sample purity.

Plasma-Activated Polydimethylsiloxane Microstructured Pattern with Collagen for Improved Myoblast Cell Guidance.

We focused on polydimethylsiloxane (PDMS) as a substrate for replication, micropatterning, and construction of biologically active surfaces. The novelty of this study is based on the combination of the argon plasma exposure of a micropatterned PDMS scaffold, where the plasma served as a strong tool for subsequent grafting of collagen coatings and their application as cell growth scaffolds, where the standard was significantly exceeded. As part of the scaffold design, templates with a patterned microstructure of different dimensions (50 × 50, 50 × 20, and 30 × 30 μm2) were created by photolithography followed by pattern replication on a PDMS polymer substrate. Subsequently, the prepared microstructured PDMS replicas were coated with a type I collagen layer. The sample preparation was followed by the characterization of material surface properties using various analytical techniques, including scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). To evaluate the biocompatibility of the produced samples, we conducted studies on the interactions between selected polymer replicas and micro- and nanostructures and mammalian cells. Specifically, we utilized mouse myoblasts (C2C12), and our results demonstrate that we achieved excellent cell alignment in conjunction with the development of a cytocompatible surface. Consequently, the outcomes of this research contribute to an enhanced comprehension of surface properties and interactions between structured polymers and mammalian cells. The use of periodic microstructures has the potential to advance the creation of novel materials and scaffolds in tissue engineering. These materials exhibit exceptional biocompatibility and possess the capacity to promote cell adhesion and growth.

Accelerated settling velocity of airborne particulate matter on hairy plant leaves

Phytoremediation has emerged as an ecofriendly technique to reduce hazardous particulate matter (PM) in the air. Although previous studies have conducted statistical analyses to reveal PM removal capabilities of various plant species according to their leaf characteristics, the underlying physical mechanism of PM adsorption of plants remains unclear. Conventional methodologies for measuring PM accumulation usually require long-term field tests and provide limited understanding on PM removal effects of individual leaf traits of various plants. In this study, we propose a novel methodology which can compare the electrostatic interactions between PMs and plant leaves according to their trichome structures by using digital in-line holographic microscopy (DIHM). Surface characteristics of Perilla frutescens and Capsicum annuum leaves are measured to examine electrostatic effects according to the morphological features of trichomes. 3D settling motions of PMs near the microstructures of trichomes of the two plant species are compared in detail. To validate the PM removal effect of the hairy microstructures, a polydimethylsiloxane (PDMS) replica model of a P. frutescens leaf is fabricated to demonstrate accelerated settling velocities of PMs near trichome-like microstructures. The size and electric charge distributions of PMs with irregular shapes are analyzed using DIHM. Numerical simulation of the PM deposition near a trichome-like structure is conducted to verify the empirical results. As a result, the settling velocities of PMs on P. frutescens leaves and a PDMS replica sample are 12.11 ± 1.88% and 34.06 ± 4.19% faster than those on C. annuum leaves and a flat PDMS sample, respectively. These findings indicate that the curved microstructures of hairy trichomes of plant leaves increase the ability to capture PMs by enhancing the electric field intensity just near trichomes. Compared with conventional methods, the proposed methodology can quantitatively evaluate the settling velocity of PMs on various plant leaves according to the morphological structure and density of trichomes within a short period of time. The present research findings would be widely utilized in the selection of suitable air-purifying plants for sustainable removal of harmful air pollutants in urban and indoor environments.

Micromirror fabrication for co-packaged optics using 3D nanoimprint technology

Co-packaged optics (CPO) is a key technology for addressing power bottlenecks in datacenters by integrating optical and electrical components and replacing electrical wiring with optical links. In the CPO module where silicon chips are embedded on the substrate and polymer waveguides are integrated as optical connections, a pair of 3D micromirrors can achieve low-loss and wideband optical coupling from silicon photonics to polymer waveguides. The shape of the polymer micromirror patterned by grayscale photo lithography depends on process conditions and requires high fabrication accuracy. In this study, photonanoimprint technology is adopted for stable micromirror fabrication. The imprint process for a polymer micromirror was considered from a hyperelastic analysis using the finite element method. The master mold was prepared using grayscale lithography with photosensitive polyimide as a template of a polydimethylsiloxane (PDMS) replica mold. The micromirror fabrication was demonstrated on a 4-in. silicon wafer. By imprinting into a guide groove structure with a PDMS replica mold, over 30 μm-height micromirrors were stably obtained multiple times by a step-and-repeat imprint. The linear part of the patterned mirror by the imprint process was more than 23.5 μm for four times imprinting, and the fabricated mirror shape was improved compared with grayscale lithography. The total height misalignment is 5 μm for 12 mirrors in four imprints, and 70% coupling efficiency in calculation was achieved.

Soft Gripper with Electro-Thermally Driven Artificial Fingers Made of Tri-layer Polymers and a Dry Adhesive Surface.

Soft grippers have attracted great interest in the soft robotics research field. Due to their lack of deformability and control over compliance, it can be challenging for them to pick up objects that are too large or too small in size. In particular, compliant objects are vulnerable to the large grasping force. Therefore, it is crucial to be able to adjust the stiffness of the gripper materials. In this study, a soft gripper consisting of three artificial fingers is reported on. Each of the artificial fingers is made of a tri-layer polymer structure. An exterior layer, made of an ecoflex-graphene composite is embedded with electric wires as a heating source, by applying direct-current potential. The Joule heat not only allows for deformation of the exterior layer, but also transfers heat to the middle layer of the thermoplastic polyurethane (TPU) elastomer. As a result, the stiffness of the TPU layer can be adjusted using electro-thermal heating. Meanwhile, the third layer consists of a polydimethylsiloxane replica as a supporting layer with a gecko-inspired dry adhesive structure. By applying voltage through electric wires, the artificial fingers can bend and, thus, the soft gripper can hold the objects, with the help of the dry adhesive layer. Finally, objects like a shuttlecock, tennis ball and a glass beaker, can be picked up by the soft gripper. This research may provide an insight for the design and fabrication of soft robotic manipulators.

Abstract 6031: Microfluidics: Simulating the gut microbiome for early cancer detection

Abstract Background: Cancer is the second leading cause of death globally and ~39.5% of people will be diagnosed with cancer at some point during their lifetimes. Thus, there is an unmet need to identify novel strategies for early cancer detection and prevention. The emerging evidence suggests that the gut microbiome has a role in promoting cancer. This microbiome including bacteria plays a vital role in maintaining homeostasis in the body. An imbalance in bacterial composition may cause diseases including cancer. Here we developed a microfluidic chip that can accurately simulate the gut microbiome to test the effects of bacteria and therapies on cancer cells. Methods and Results: To test the causal effect of bacteria on cancer, we developed a new high-throughput microfluidic device for simulating the environment of the gut. Initially, we used the photolithography technique where we designed the chip in AutoCAD and fabricated using photoresist resins and Polydimethylsiloxane (PDMS). Next, we tested the effect of bacteria on the growth of colorectal cancer cells. For this, we cultured colorectal cancer cells (HCT-116) with lipopolysaccharide (LPS), which is found in the outer membrane of bacteria, as well as the Bacillus bacteria in our microfluidics. Our data show that both LPS and Bacillus significantly accelerate the growth of cancer cells 2.02 times (p value = 0.012) and 1.58 times (p value = 0.011), respectively, over a 4 day culture period. These results show that the increased presence of certain bacteria can promote cancer cell growth and that our chip can be used to test the specific correlation between bacteria and cancer cell growth. The previously described method was inefficient and time-consuming. To overcome this limitation, we designed a new chip that allows running 16 samples at once with improved efficiency and accuracy. The template of the device that had 16 microfluidic channels was printed by a 3D printer and used for PDMS replica molding. The PDMS device was attached to the modified multiwell plate to feed media to and collect waste from each channel in a high-throughput manner. In the initial design, the bacteria grew faster than cancer cells taking over the chips. Our new design has dual layered chambers to keep bacteria and cancer cells separated by a membrane, allowing only bacterial secretions to pass through the membrane to cancer cells, mimicking the human gut. The new design also allowed the chip to maintain continuous microfluidic flow and a hypoxic environment. Conclusion: Our research demonstrates that the new microfluidic device has broader implications including simulating other body organs such as the lung and liver, and testing the impact of viruses such as influenza and COVID-19 on human cells. This device can be used to test both the effect of bacteria and new treatment on clinical samples for the identification of personalized therapy, thus reducing the need for mouse model testing, which is a lengthy and expensive process. Citation Format: Ekansh Mittal, Young Bock Kang. Microfluidics: Simulating the gut microbiome for early cancer detection [abstract]. In: Proceedings of the American Association for Cancer Research Annual Meeting 2022; 2022 Apr 8-13. Philadelphia (PA): AACR; Cancer Res 2022;82(12_Suppl):Abstract nr 6031.

Fabrication and Testing of PDMS Micropump Actuated by Piezoelectric Polymer Composite

Appropriate technological solutions to healthcare can cause huge impact on medical processes and practices leading to sustainable future. Prevalence of diabetes and other chronic diseases has been steadily increasing for which self-attention and healthcare procedure is a logical solution. This paper proposes a piezoelectric polymer composite based micropump that is biocompatible and inexpensive. Lead Zirconate Titanate (PZT) powder is dispersed in polyvinyledene difluoride (PVDF) to form a novel PZT/PVDF composite material. The PZT/PVDF composite material is sonicated, cast, and cured to form a film which is used as the actuator. The polydimethylsiloxane (PDMS) based micropump is designed and fabricated using soft lithography technique. Once the master mold is prepared in clean room, other fabrication steps can be accomplished in a normal environment and multiple PDMS replicas can be prepared with ease. The proposed processing and fabrication steps are simple and inexpensive leading to substantial reduction in the device cost. The piezoelectric polymer based valveless micropump thus fabricated is subjected to performance testing. The micropump is found to deliver fluid in small quantities in a controlled manner and sufficient back pressure and flow rate can be achieved at low applied voltage and frequency.

Novel Reproducible Manufacturing and Reversible Sealing Method for Microfluidic Devices.

Conventional manufacturing methods for polydimethylsiloxane (PDMS)-based microdevices require multiple steps and elements that increase cost and production time. Also, these PDMS microdevices are mostly limited to single use, and it is difficult to recover the contents inside the microchannels or perform advanced microscopy visualization due to their irreversible sealing method. Herein, we developed a novel manufacturing method based on polymethylmethacrylate (PMMA) plates adjusted using a mechanical pressure-based system. One conformation of the PMMA plate assembly system allows the reproducible manufacture of PDMS replicas, reducing the cost since a precise amount of PDMS is used, and the PDMS replicas show uniform dimensions. A second form of assembling the PMMA plates permits pressure-based sealing of the PDMS layer with a glass base. By reversibly sealing the microdevice without using plasma for bonding, we achieve chip on/off configurations, which allow the user to open and close the device and reuse it in an easy-to-use way. No deformation was observed on the structures of the PDMS microchannels when a range of 10 to 18 kPa pressure was applied using the technique. Furthermore, the functionality of the proposed system was successfully validated by the generation of microdroplets with reused microdevices via three repetitions.

Polycarbonate Masters for Soft Lithography.

Fabrication of microfluidic devices by soft lithography is by far the most popular approach due to its simplicity and low cost. The approach relies on casting of elastomers, such as polydimethylsiloxane (PDMS), on masters fabricated from photoresists on silicon substrates. These masters, however, can be expensive, complicated to fabricate, and fragile. Here we describe an optimized replica molding approach to preserve the original masters by heat molding of polycarbonate (PC) sheets on PDMS molds. The process is faster and simpler than previously reported methods and does not result in a loss of resolution or aspect ratio for the features. The generated PC masters were used to successfully replicate a wide range of microfluidic devices, including rectangular channels with aspect ratios from 0.025 to 7.3, large area spiral channels, and micropost arrays with 5 µm spacing. Moreover, fabrication of rounded features, such as semi-spherical microwells, was possible and easy. Quantitative analysis of the replicated features showed variability of <2%. The approach is low cost, does not require cleanroom setting or hazardous chemicals, and is rapid and simple. The fabricated masters are rigid and survive numerous replication cycles. Moreover, damaged or missing masters can be easily replaced by reproduction from previously cast PDMS replicas. All of these advantages make the PC masters highly desirable for long-term preservation of soft lithography masters for microfluidic devices.

Lateral Degassing Method for Disposable Film-Chip Microfluidic Devices.

It is critical to develop a fast and simple method to remove air bubbles inside microchannels for automated, reliable, and reproducible microfluidic devices. As an active degassing method, this study introduces a lateral degassing method that can be easily implemented in disposable film-chip microfluidic devices. This method uses a disposable film-chip microchannel superstrate and a reusable substrate, which can be assembled and disassembled simply by vacuum pressure. The disposable microchannel superstrate is readily fabricated by bonding a microstructured polydimethylsiloxane replica and a silicone-coated release polymeric thin film. The reusable substrate can be a plate that has no function or is equipped with the ability to actively manipulate and sense substances in the microchannel by an elaborately patterned energy field. The degassing rate of the lateral degassing method and the maximum available pressure in the microchannel equipped with lateral degassing were evaluated. The usefulness of this method was demonstrated using complex structured microfluidic devices, such as a meandering microchannel, a microvortex, a gradient micromixer, and a herringbone micromixer, which often suffer from bubble formation. In conclusion, as an easy-to-implement and easy-to-use technique, the lateral degassing method will be a key technique to address the bubble formation problem of microfluidic devices.

CO2 laser machining for microfluidics mold fabrication from PMMA with applications on viscoelastic focusing, electrospun nanofiber production, and droplet generation

In this study, a new method for the fabrication of polydimethylsiloxane (PDMS) microchannels through the replication of plexiglass molds was developed. A plexiglass slab is machined with CO2 laser in the raster mode to produce the mold for the PDMS casting. Then, the PDMS replica of the mold is plasma bonded to a substrate by applying more pressure than standard to overcome the surface roughness inherited from the laser machining process. Depending on the channel complexity, a ready to cast mold in the size of a glass slide can be achieved in 5–20min, including the design, machining, and cleaning steps. This fully automated and cost-effective mold making method proved to be the fastest among all methods, and it enables up to 2.5 aspect ratio microchannels, down to a width of 60μm, and a height of 23μm. The raster mode of the laser provides features lower, in size, then the laser beam waist radius. The produced microchannels were validated using several applications, such as droplet generation, nanofiber production, and viscoelastic microparticle focusing.

Characterization of femtosecond laser ablation processes on as-deposited SnAg solder alloy using laser ablation ionization mass spectrometry

Laser ablation ionization mass spectrometry studies on polished surface structures of hard, high melting point multicomponent interconnect structures using our femtosecond-laser time-of-flight mass spectrometer have previously been proven capable of providing spatially resolved chemical depth profile data at the micro- and nanometer level. Transfer of experimental protocols tailored to suit such type of samples to low melting point materials with high surface roughness, however, is highly challenging, as thermal effects caused by interactions of the laser light with the targeted surface play a severe role in the latter case and may significantly deteriorate the analysis outcome. In this contribution we present a dedicated and detailed comparison of the distinct effects of near infrared and ultraviolet irradiation on the ablation process in femtosecond laser ablation ionization mass spectrometry studies on low melting point materials. As model substrate we use high surface roughness, as-deposited SnAg solder alloy, a material of major industrial relevance in microchip fabrication. We will demonstrate herein that polydimethylsiloxane replica casting is possible also from granularly structured, high surface roughness samples. Characterization of the laser ablation craters as well as of their polydimethylsiloxane replicas is carried out by mass spectrometric analysis, Scanning Electron Microscopy imaging, and furthermore, as a novel approach for this purpose, by white light interferometry. Integration of all obtained results significantly adds to the detailed understanding of laser ablation processes on low melting point, high surface roughness materials and allows identifying optimal depth profiling conditions for these demanding samples.

Mimicking flower petals to fabricate self-cleaning and antireflective polymer surfaces

This work explored a facile way to fabricate superhydrophobic and antireflective polymer surfaces using Canna indica flower petals. A simple, inexpensive two-step soft-lithography technique was employed to replicate the surface structures of C. indica flower petals onto two different polymer surfaces namely, polydimethylsiloxane (PDMS) — a hydrophobic polymer and resorcinol–formaldehyde (RF) xerogel — a hydrophilic polymer. First, a negative replica was prepared in PDMS using the flower petal as a template. Second, the negative PDMS replica was later used as a stamp to prepare a positive replica in both PDMS and RF xerogel. These replicated structured surfaces greatly influenced the wettability properties. The contact angle of the replicated PDMS surfaces increased to the nearly superhydrophobic values of 145° (negative PDMS replica) and 144° (positive PDMS replica) compared with that of the plain surface, which is 101°. Interestingly, the contact angle of the replicated RF surface significantly increased to 151° (superhydrophobic) compared with that of the planar RF surface, which is hydrophilic (68°). Furthermore, the replicated polymer surfaces exhibited not only excellent superhydrophobic properties but also antireflective properties. These multifunctional surfaces with superhydrophobicity as well as an omnidirectional antireflective property may find a wide range of applications, such as solar energy harvesting, optical displays and marine applications.

Replicating Arabidopsis Model Leaf Surfaces for Phyllosphere Microbiology

Artificial surfaces are commonly used in place of leaves in phyllosphere microbiology to study microbial behaviour on plant leaf surfaces. These surfaces enable a reductionist approach to be undertaken, to enable individual environmental factors influencing microorganisms to be studied. Commonly used artificial surfaces include nutrient agar, isolated leaf cuticles, and reconstituted leaf waxes. Recently, replica surfaces mimicking the complex topography of leaf surfaces for phyllosphere microbiology studies are appearing in literature. Replica leaf surfaces have been produced in agar, epoxy, polystyrene, and polydimethylsiloxane (PDMS). However, none of these protocols are suitable for replicating fragile leaves such as of the model plant Arabidopsis thaliana. This is of importance, as A. thaliana is a model system for molecular plant genetics, molecular plant biology, and microbial ecology. To overcome this limitation, we introduce a versatile replication protocol for replicating fragile leaf surfaces into PDMS. Here we demonstrate the capacity of our replication process using optical microscopy, atomic force microscopy (AFM), and contact angle measurements to compare living and PDMS replica A. thaliana leaf surfaces. To highlight the use of our replica leaf surfaces for phyllosphere microbiology, we visualise bacteria on the replica leaf surfaces in comparison to living leaf surfaces.

Femtosecond laser fabrication of 3D templates for mass production of artificial compound eyes

Compound eyes are unique optical imaging systems that consist of numerous separate light-sensitive units (ommatidia). Attempts have been made to produce artificial compound eyes via advanced 3D nanotechnologies. Among them, femtosecond laser direct writing (FsLDW) technology has emerged as an effective strategy due to its distinct advantages in 3D designable and high precision fabrication capability. However, the point-by-point scanning process results in a very low fabrication efficiency, limiting the practical applications of the FsLDW technology. To solve this problem, we propose a high-efficiency method for the mass production of 3D artificial compound eyes using a photopolymer template fabricated by FsLDW. The resultant 3D SU-8 compound eye templates could be used to replicate polydimethylsiloxane (PDMS) compound eyes many times (over 50 times) with a highly improved efficiency (nearly 20 times higher than the efficiency of direct fabrication using the point-by-point FsLDW). The PDMS replicas showed good focusing and imaging performances. We anticipate that this method may serve as an enabler for the mass production of 3D artificial compound eyes and promote their practical applications in the near future.

Comparison of replica leaf surface materials for phyllosphere microbiology

Artificial surfaces are routinely used instead of leaves to enable a reductionist approach in phyllosphere microbiology, the study of microorganisms residing on plant leaf surfaces. Commonly used artificial surfaces include, flat surfaces, such as metal and nutrient agar, and microstructured surfaces, such as isolate leaf cuticles or reconstituted leaf waxes. However, interest in replica leaf surfaces as an artificial surface is growing, as replica surfaces provide an improved representation of the complex topography of leaf surfaces. To date, leaf surfaces have predominantly been replicated for their superhydrophobic properties. In contrast, in this paper we investigated the potential of agarose, the elastomer polydimethylsiloxane (PDMS), and gelatin as replica leaf surface materials for phyllosphere microbiology studies. Using a test pattern of pillars, we investigated the ability to replicate microstructures into the materials, as well as the degradation characteristics of the materials in environmental conditions. Pillars produced in PDMS were measured to be within 10% of the mold master and remained stable throughout the degradation experiments. In agarose and gelatin the pillars deviated by more than 10% and degraded considerably within 48 hours in environmental conditions. Furthermore, we investigated the surface energy of the materials, an important property of a leaf surface, which influences resource availability and microorganism attachment. We found that the surface energy and bacterial viability on PDMS was comparable to isolated Citrus × aurantium and Populus × canescens leaf cuticles. Hence indicating that PDMS is the most suitable material for replica leaf surfaces. In summary, our experiments highlight the importance of considering the inherent material properties when selecting a replica leaf surface for phyllosphere microbiology studies. As demonstrated, a PDMS replica leaf offers a control surface that can be used for investigating microbe-microbe and microbe-plant interactions in the phyllosphere, which will enable mitigation strategies against pathogens to be developed.

Fabrication of Self-cleaning Antireflective Polymer Surfaces by Mimicking Underside Leaf Hierarchical Surface Structures

In this work, we utilized underside of four different plant leaves with different scale of hierarchical surface roughness to fabricate large area self-cleaning antireflective polymer surfaces. A simple and precise two-step soft-lithography replica molding technique was deployed by using polydimethylsiloxane (PDMS) polymer as a replicating material. In the first step, a negative PDMS replica was fabricated by using the underside of an original leaf as a template material. In the second step, a positive PDMS replica was fabricated through a negative PDMS replica used as a template. In order to study the non-wetting and light trapping properties, as-replicated polymer surfaces were characterized using Scanning Electron Microscopy (SEM), contact angle goniometer, and UV-Vis spectroscopy. SEM images confirmed the successful replication of complex hierarchical structures while contact angle measurement studies established retaining high non-wetting properties in polymer replicas. Optical studies suggest near zero reflection in normal mode and less than 5% diffuse reflection when measured using integrated sphere mode. These results have been correlated and explained with the air-liquid fraction and roughness factor as measured using three-dimensional optical profilometer.

Micropatterning of hybrid polydimethylsiloxane for replica leaves

Artificial surfaces representing key features of plant leaves, such as surface topography and nutrient availability, promise to play an important role in phyllosphere microbiology. While polydimethylsiloxane (PDMS) constitutes an ideal candidate for leaf replica materials, its inherent hydrophobicity limits the diffusion of aqueous liquids. To solve this, we added superabsorbent polymer fillers Carbopol® and PermulenTM to PDMS, to increase the diffusion of aqueous liquids. We demonstrate that hybrid PDMS retains its capability to resolve leaf microstructures, while exhibiting similar contact angles to PDMS and the abaxial surface of Arabidopsis thaliana leaves. Water diffusion and mass flow through hybrid PDMS membranes were consistently higher than PDMS over the 144 h experimental duration. In addition, bacteria distribution patterns on hybrid PDMS were similar to those observed on A. thaliana leaves. However, the patterns observed on hybrid PDMS appeared to be influenced by the increase in wettability. These findings demonstrate that hybrid PDMS replicas can be used as an artificial surface to study bacterial behavior and microbe-microbe interactions.

Template-assisted bottom-up growth of nanocrystalline diamond micropillar arrays

Micro-patterned diamond has been investigated for numerous applications, such as biomimetic surfaces, electrodes for cell stimulation and energy storage, photonic structures, imprint lithography, and others. Controlled patterning of diamond substrates and moulds typically requires lithography-based top-down processing, which is costly and complex. In this work, we introduce an alternative, cleanroom-free approach consisting of the bottom-up growth of nanocrystalline diamond (NCD) micropillar arrays by chemical vapour deposition (CVD) using a commercial porous Si membrane as a template. Conformal pillars of ~4.7 μm in height and ~2.2 μm in width were achieved after a maximum growth time of 9 h by hot-filament CVD (2% CH4 in H2, 725 °C at 10 mbar). In order to demonstrate one of many possible applications, micropillar arrays grown for 6 h, with ~2 μm in height, were evaluated as moulds for imprint lithography by replication onto hard cyclic olefin copolymer (COC) and onto soft polydimethylsiloxane (PDMS) elastomer. The results showed preserved mechanical integrity of the diamond moulds after replication, as well as full pattern transfer onto the two polymers, with matching dimensions between the grown pillars and the replicated holes. Prior surface treatment of the diamond mould was not required for releasing the PDMS replica, whereas the functionalisation of the diamond surface with a perfluorododecyltrichlorosilane (FDDTS) anti-stiction layer was necessary for the successful release of the COC replica from the mould. In summary, this paper presents an alternative and facile route for the fabrication of diamond micropillar arrays and functional micro-textured surfaces.