Solar photovoltaics (PV) is an essential part of renewable energy for the sustainable future. The worldwide installed capacity of solar panels recently exceeded 1TWp. The solar cells encounter around 30 % reflection losses at the surface of the front glass. This research focuses on the development of cyclic olefin copolymer (COC) coversheets for polycrystalline photovoltaic cells to minimize the reflection loss. Additionally, silicon dioxide (SiO2) was added at 1 wt%, 2 wt%, 3 wt% and 4 wt% with COC to produce COCS coversheets by Fused Deposition Modelling (FDM) technique. An investigation was conducted on the crystal structure, morphology and efficiency of anti-reflective coversheets on both open and closed (neodymium light) environments. Neodymium light has a natural filter to diffuse the dull yellow/green portions of the spectrum that produces light radiation much similar to natural sunlight. The COCS3 covered photovoltaic cells exhibited a lowest reflection of 6.91 % and highest absorbance of 90.2 % in the UV–visible wavelength (300–800 nm). The COCS3 coversheet achieves a highest power conversion efficiency (PCE) of 18.06 % under open-source environments and 19.71 % under regulated environments. As observed, the COCS3 sample results in lower electrical resistivity of 3.45 × 10−3 Ω cm, carrier concentration (37.10 × 1020 cm−3) and higher hall mobility (14.30 cm2/Vs). The COCS3 covered photovoltaic cells exhibits the lowest surface temperature, reaching 31.5 °C under open-source and 45.8 °C under regulated source conditions. The findings clearly demonstrates that COCS coversheets have the ability to effectively reduce reflection loss in polycrystalline Si photovoltaic cells.
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