Permanent Magnet Brushless Research Articles

The Detection of an Inter-Turn Short-Circuit Fault in a Brushless Permanent Magnet Motor with Different Winding Configurations

This article is about the detection of a partial inter-turn short-circuit fault in a brushless motor with permanent magnets (BLPMM). The detection of a single inter-turn short circuit is a difficult issue. The authors of this article tested the sensitivity of the tested powertrain damage detection method. The diagnostic method developed for BLPMM allows for any configuration of the motor winding. A number of analysed configurations have been applied for the combined star–delta connection (YD). For the combined star–delta connection Y/D, the problem of partial short circuit at two locations was analysed. In the first case, this was the short-circuit winding phenomena in the star part (SC1). In the second case, the short circuit was connected in part to the delta (SC2). A mathematical model has been developed that takes into account both the type of connection and the chance of a partial short circuit of the coil. Based on numerical calculations, the sensitivity of diagnostic methods is designated for both cases. Furthermore, the impact of partial short circuits on motor performance was also examined. The effect of a partial inter-turn short-circuit fault on motor parameters was also determined. Laboratory verification was carried out.

ЕЛЕКТРОМЕХАНІЧНІ ХАРАКТЕРИСТИКИ БЕЗКОНТАКТНОГО ДВИГУНА З ПОСТІЙНИМИ МАГНІТАМИ ПРИ ШИРОТНО-ІМПУЛЬСНОМУ ЖИВЛЕННІ

The paper is devoted to the study of the characteristics and operating modes of a brushless permanent magnet motor in the structure of an electric drive with a two-wire external power supply from a voltage source with pulse-width regulation. The dependences of the motor rotation frequency, the stator current effective value and the average value of the current in the DC link of the voltage inverter, as well as the dependences of the torque coefficient on the average value of the motor torque are given. The influence of the frequency of the pulse supply voltage on the operating modes of the motor is studied. The current and torque limitation modes of the motor in a system with a single-position relay controller and a fixed transistor shutdown interval former are studied. Ref. 12, fig. 16.

A Bayesian machine learning-driven control algorithm for one-phase winding permanent-magnet brushless DC machines

A Bayesian machine learning-driven control algorithm for one-phase winding permanent-magnet brushless DC machines

Modified Arithmetic Optimization Algorithm (MAOA) based torque ripple minimization for a sensorless BLDC motor

ABSTRACT Permanent magnet brushless DC (PM BLDC) motor drives outperform the induction motor drives in terms of performance and improved efficiency. Recent advancements in power electronics technology have improved the application of BLDC drives in a variety of home applications. However, the BLDC motor drives suffer from torque ripple, which causes machine vibration, speed oscillations, and acoustic noise, limiting the application range. In this prelude, an optimization tuning algorithm, namely Modified Arithmetic Optimization Algorithm (MAOA) is suggested in this paper for torque ripple minimization in a sensorless BLDC drive. In this paper, the cuk converter topology with PAM scheme is proposed for the sensorless BLDC drive, and MAOA algorithm is used to improve the gain of the controller. A MATLAB Simulink model is used to validate the results of MAOA tuned BLDC drive.

Loss and Thermal Analysis of a High-Power-Density Permanent Magnet Starter/Generator

Reducing heat and improving the overall operation stability of the motor play a key role in the design of a starting engine. This paper focuses on the loss and thermal analysis of a permanent magnet (PM) brushless machine used in starter generators. The loss of the starter generator was calculated through a combination of theoretical analysis and the finite element method. A thermal analysis model was established based on the division of the fluid domain, boundary grid, heat source setting, and so on. The temperature fields of the whole motor and the main components were calculated and analyzed. The main factors affecting the air cooling effect were analyzed, including air flow rate, air temperature, and motor speed. A prototype experimental platform of the SG motor was built. The efficiency and temperature rise in the motor were tested. The temperature values were compared with the calculated values. The experimental results show that the performance of the motor is excellent, and the error between the temperature and the design calculation is less than 10% under each load torque. The accuracy of the thermal analysis method is verified. The correctness of the motor transient model was also confirmed through a temperature rise experiment under rated conditions, providing a research basis for improving operation efficiency.

Supervisory control strategy for dual battery assisted solar water pumping using a 3-stage interleaved boost converter

This article proposes effective power management and battery protection strategies for a solar photovoltaic (SPV) powered dual-battery supported standalone water pumping approach propelled by a permanent magnet brushless direct current (PMBLDC) motor. A drift-avoidance perturb and observe MPPT algorithm is employed in conjunction with a 3-stage interleaved boost converter (TSIBC) and proposes a switching control scheme to enable double-stage solar photovoltaic generation system (SPGS) to operate at its maximum accessible power point (MPP) irrespective of any variation in climatic condition. The proposed dual battery control scheme (DBCS), which integrates a primary battery with an auxiliary battery, is connected to the 310 V DC link. This dual battery setup utilizes a parallel-active configuration facilitated by two bidirectional DC-DC converters (BDCs). The core idea behind dualization aims to maintain the state of charge (SoC) of the primary battery within upper and lower limits with the help of an auxiliary battery unit and regulate the DC link voltage at 310 V during fluctuations generated in the protection period. This scheme significantly extends the battery's lifespan, achieving an estimated 800 to 1000 cycles by maintaining its depth of discharge (DoD) at a level of 70 %. A centralized power handling unit (CPHU) is integrated for both the BDCs to facilitate the operating mode selection and regulate DC link voltage by alternatively charging/discharging both batteries. This approach enhances overall system efficiency by eliminating the need to oversize the solar array by up to 46 %, which would have been necessary to fully charge both batteries simultaneously. Previously, the DC link voltage regulation relied solely on MPPT control, resulting in significant deviations (up to ±38.43 %) during battery overcharging/deep-discharging (SoC ≥ 90 %/SoC ≤ 20 %). This work proposes a solution using an auxiliary battery controller within the DBCS, achieving near-zero (±0.5 %) DC link voltage deviation under all operating conditions. The effectiveness of the suggested DBCS controller is validated through a time-domain simulation conducted in MATLAB/Simulink, alongside real-time hardware-in-the-loop (HIL) digital simulator using the OPAL-RT platform. The acquired results corroborate enhanced performance for the standalone water pumping system (WPS) and demonstrate a seamless shift from the normal operational mode to battery protection mode, while ensuring steady regulation of the DC link voltage.

A new wedge shaped inner rotor for a BLDC motor: Performance analysis

Recently, Permanent Magnet Brushless DC (PM-BLDC) motor has emerged as the best magnetic motor for EVs due to its superior power density and high torque. The effects of leakage flux, cogging torque and vibration are the important key challenges in the PM-BLDC motor which deteriorate the performance of the motor. To address these issues, this study proposes the new model of PM-BLDC motor with a wedge-shaped PMs on the inner rotor core. This work proposes a new rotor design with the aim of decreasing the torque ripple and cogging torque. The proposed wedge-shaped PMBLDC motor’s performance is analysed for varying turns and compared to the circular and V-shaped PMBLDC motors using Finite Element Analysis (FEA) based MagNet tool. The position of the different shaped PMBLDC motors on the rotor is evaluated in terms of cogging torque, current density, copper loss, and iron loss. The vibration analysis is carried out by FEA based ANSYS CAD Software for detecting the mechanical issues in the proposed model.

Research on Permanent Magnet Brushless DC Motor Based on Bonded Magnets

Research on Permanent Magnet Brushless DC Motor Based on Bonded Magnets

Electrification of Agricultural Machinery: One Design Case of a 4 kW Air Compressor

In response to the global pursuit of net-zero carbon emissions, the electrification of agricultural machinery is becoming a significant research and development trend. This study introduces the overall design of a 4 kW air compressor aimed at achieving a green vision for agricultural machinery. The design focuses on providing continuous and stable power and air output using a lithium-ion battery. Durability and cost-effectiveness are prioritized, with a particular emphasis on the Arduino system for integrating battery and motor systems to withstand harsh conditions and ensure ease of maintenance. A permanent magnet brushless motor was selected as the power source, paired with an optimized pulley to supply the proper torque to the air compressor. The system employs an Arduino-based feedback control sensor for air pressure regulation, ensuring energy efficiency. The primary energy source is a 48 V lithium iron phosphate battery, known for its high energy density and safety. The battery design focuses on system integration, addressing specific environmental discharge requirements. The embedded battery management system provides thermal and lifecycle parameter estimation, guaranteeing long-duration power supply and safe operation under various conditions. Unlike traditional fuel-driven systems, lithium iron phosphate batteries do not emit harmful gases, aligning with environmental standards. System integration testing demonstrated that the air pressure feedback control effectively meets the energy-saving requirements by digitally reducing power output as air accumulates in the chamber. Bench testing confirmed that the system performs as designed, achieving the desired results and advancing the goal of sustainable agricultural machinery.

Torque optimization strategy for outer rotor permanent magnet brushless DC motor based on metamodel and CRITIC–TOPSIS method

Torque optimization strategy for outer rotor permanent magnet brushless DC motor based on metamodel and CRITIC–TOPSIS method

Cogging Torque Reduction of Brushless DC Motor: Investigating the Efficacy of Ra-dial Pole Shaping Technique with Novel Bump-Shaped Rotor Pole

With the rising demand for high-performance motors in electrical vehicle applications, permanent magnet brushless DC motors are a promising solution due to their various attractive features. However, it has a significant drawback of high cogging torque, which deteriorates the overall motor performance. This negative impact is dominating in electric vehicles for low-speed applications. It is desirable to reduce the cogging torque to improve the performance of the radial flux brushless DC motor. The prime focus of this research is reducing cogging torque through the radial pole shaping technique with a bump-shaped rotor pole surface. This work also investigates the impact of the proposed approach on torque ripple and motor performance while cutting down the requirement for rare earth material. This paper uses two ratings: 1000 W, 510 rpm, and 250 W, 150 rpm motors. Two reference motors of proposed ratings were designed using radial-shaped permanent magnet poles. Finite element software is used for the simulation and modeling of the motors. A novel bump-shaped permanent magnet pole shape is introduced, and in-depth investigations have been carried out to evaluate the impact of the proposed pole shape on cogging torque. The validity of the analysis results is further substantiated by comparing the improved and reference model results. The comparison investigation indicates that the motor equipped with the proposed pole shape performs better than the reference motor.

High gain interleaved PFC converter for torque ripple minimization in industrial PMBLDC motor based drives

The necessity of motors is proliferating in almost all the modern era applications as the motors play a significant role in lessening the manual labour and minimizing the consumption of time. As the consequence of having many meriting measures like minimal expenditure, substantial efficacy, massive robustness, and uncomplicated structure, the Permanent Magnet Brushless DC (PMBLDC) motor is preferred in this present study. For the target of achieving ripple-free operation, a Bridgeless High-Resolution Pulse Width Modulation (HR PWM) converter is instigated as a replacement of traditional Diode Bridge Rectifier (DBR) in this paper, which assists in procuring the aim of Power Factor Correction (PFC). The regulation of converter output is obtained with the assistance of the Adaptive Cascaded Fuzzy Controller, which optimizes and retains the output as constant. The optimized output is then fed to the motor through a Voltage Source Inverter (VSI). Eventually, the Grey Wolf Optimization (GWO) tuned PI controller is magnificently implemented to manage motor speed regulation without any interruptions or uncertainties. Hence, the introduced approach performs well in ripple suppression, PFC, and torque regulation processes. The utilized converter provides improvised results with the efficiency of 97 %, The entire work is validated through MATLAB simulation and FPGA Spartan 6E in hardware.

Comprehensive Multidisciplinary Electric Vehicle Modeling: Investigating the Effect of Vehicle Design on Energy Consumption and Efficiency

In this study, an electric vehicle (EV) dynamic model is devised that amalgamates mechanical design aspects—such as aerodynamic effects, tire friction, and vehicle frontal area—with crucial components of the electrical infrastructure, including the electric motor, power converters, and battery systems. Verification of the model is executed through a comprehensive multidisciplinary analysis utilizing CATIA, ANSYS Electromagnetics, ANSYS Fluent, and MATLAB–Simulink tools, which are applied to evaluate two alternative lightweight EV prototypes. The process involves initial computations of critical inputs for the dynamic model, including aerodynamic lift (C1), drag coefficients (Cd), and frontal area (Af). Subsequent stages entail the detailed design and analysis of a 2 kW brushless permanent magnet electric motor in ANSYS Electromagnetics to map efficiency contours across various speed–torque values. Integration of these parameters into a MATLAB–Simulink dynamic model, connected with motor drive inverter and battery models, allows for simulation-based energy consumption analysis under race track slope profiles. Remarkably, the findings underscore the considerable impact of neglected parameters on energy consumption, often exceeding fifty percent of the total. Consequently, an energy-efficient EV prototype is manufactured and rigorously tested under specified drive conditions, affirming the validation of the comprehensive multidisciplinary EV dynamic model.

Electric Boat Propulsion with IPM BLDC Motors: Performance and Efficiency Analysis

Air pollution, particularly the presence of PM2.5 particles, remains a global health concern. While Indonesia exhibits lower PM2.5 levels than the global average, vehicular emissions significantly contribute to air pollution. In light of environmental and health considerations, adopting eco-friendly electric motors, mainly interior permanent magnet brushless direct current (IPM BLDC) motors, represents a promising solution for cleaner and more efficient boat propulsion systems, benefiting both the environment and the livelihoods of fishermen. This study thoroughly examines the efficiency and performance of IPM BLDC motors in boat propulsion, utilizing finite element analysis (FEA) through ANSYS Maxwell. The FEA simulations in ANSYS Maxwell were tailored to focus on crucial design variables such as motor torque, speed, and thermal management. It aimed to ensure that the motor specifications meet electric boats’ operational needs in fishing and search operations. Notably, at the desired speed of 5,000 rpm, the motor achieved a torque of 15 Nm with a cogging torque of just 7% and maintained an average efficiency of 89%. Significantly, it operated at a safe temperature without requiring additional cooling systems. Furthermore, simulation outcomes suggested that the motor could effectively function at higher speeds, specifically 6,300 rpm, presenting an exciting opportunity to enhance boat propulsion systems through increased motor speed.

Simulation modeling of PMBLDC motor speed control in electric propulsion of EV system using adaptive nonlinear fuzzy sliding mode controller (ANF-SMC)

In the current scenario of transportation system, vehicles of conventional are replaced with Electric Vehicles (EVs) with Permanent Magnet Brushless Direct Control Motors (PMBLDCMs) because of the many advantages of the usage of such motors in EVs. Despite the many advantages of the usage of EVs with PMBLDCMs, there were some disadvantages, among them were speed control and dealing with uncertainty problems in the usage of PMBLDCMs in EVs. In rectifying the above-mentioned problems, this work proposed and implemented an ideology of using the nonlinear controller strategy Adaptive Neuro-Fuzzy Sliding Mode Control (ANF-SMC) in the Electric Propulsion Subsystem (EPSS) of EVs with the usage of the proposed nonlinear controller under not loaded and fully loaded vehicles with constant, variable and sudden disturbance in speed conditions. Simulation was carried out using MATLAB version R2020b with Fuzzy Tool Kit (FTK) and simulation performance comparison was done with the existing four (one linear and three nonlinear) controllers. Comparative simulation results infer that the proposed nonlinear controller performs well with zero overshoot and less settling time than that of the existing four (one linear and three nonlinear controllers).

Position Correction Control of Permanent-Magnet Brushless Motor Based on Commutation-Interval Current Symmetry

With the needs of environmental protection and the adjustment of energy structure, new energy vehicles are playing an increasingly important role in the field of transportation today. The permanent-magnet brushless direct-current motor has the characteristics of high efficiency, and can be used in the drive system of new energy vehicles or other auxiliary equipment. In the control process of the permanent-magnet brushless direct-current motor, based on a three-Hall position sensor, due to various factors, there are some errors in the Hall position signal, which must be corrected by appropriate measures. In this paper, the relationship between the position deviation in the commutation interval and the non-commutation-phase current is analyzed, and the current expressions in three different states are given. A new closed-loop compensation strategy for correcting the inaccurate commutation caused by the Hall signal error is proposed. Taking the position of a 30° electrical angle before and after the phase-change point as the H point, realizing the current symmetry within the 30° interval around the H point as the target and the sum of the slopes of the tangent lines at the two points symmetrical within the β (0 < β < 30) electrical angle around the H point as the deviation, a proportional-integral regulator is designed to correct the phase error of the phase-change signal. Finally, it is verified by experiments that the closed-loop compensation strategy proposed in this paper can effectively compensate the phase deviation of the commutation signal at a speed of about 2000 r/min, which improves the working efficiency of the motor to a certain extent.

Performance Analysis of Permanent Magnet BLDC Motor for Reducing Cogging Torque Using Taguchi Method

An electric motor is an electromagnetic machine commonly utilized across various industries and automotive products. One prevalent type of electric motor employed in electric vehicles is the Permanent Magnet Brushless DC Motor (PM-BLDC), a brushless motor employing permanent magnets. However, despite its efficiency, permanent magnet motors often experience vibrations that can disrupt their performance. This research aims to optimize the existing BLDC motor design, with a specific focus on reducing the existing cogging torque. Initially, the existing design exhibited a cogging torque level of 0.21482 Nm. The optimization process involved modifications to several key design parameters, such as air gap, magnet thickness, magnet type, and slot opening width. In previous research, only comparisons were made between stator slot designs, which proved to be less effective as significant differences were not evident in the results of the comparative analysis of BLDC motor designs. So, in this research, the Taguchi method was utilized for the optimization process due to several advantages it offers. Through an analysis of means and variance, the optimization process successfully achieved a significant reduction in cogging torque by 0.099744 and an increase in efficiency by 0.6%. The results of the optimized permanent magnet BLDC design indicated a cogging torque value of 0.115072 Nm and an efficiency of 86.64% at an operational motor speed of 1500 rpm. This research provides a substantial contribution to the development of more efficient electric motors suitable for various applications.

Wind–PV–Battery Hybrid Off-Grid System: Control Design and Real-Time Testing

The paper presents the design and implementation of decentralized control for a PV–wind–battery hybrid off-grid system with limited power electronics devices and sensors. To perform well without using any maximum power point tracking (MPPT) technique from the wind turbine (WT) based on a permanent-magnet brushless DC generator (PMBLDCG) and solar panels (PVs) and balance the power in the system, a cascade control structure strategy based on a linear active disturbance rejection controller (LADRC) is developed for the two-switch DC-DC buck-boost converter. Moreover, to ensure an uninterruptible power supply to the connected loads with a constant voltage and frequency, a cascade d-q control structure based on LADRC is developed for the interfacing single-phase inverter. Furthermore, the modeling and controller parameters design are presented. The performance under all operation conditions of the hybrid off-grid configuration and its decentralized control is validated by simulation using MATLAB/Simulink and in real-time using a small-scale hardware prototype.

Comparative assessment of a novel 8/18 multi-teeth with conventional 8/10 in-wheel SRM for an E-Scooter

Electric scooters are increasingly gaining popularity in India owing to rising global crude oil prices and rising levels of vehicular pollution. Most of them are currently powered by expensive in-wheel (IW) permanent magnet (PM) brushless DC motors. Owing to their simplicity, and ruggedness while being cost-effective (since they do not employ PMs), switched reluctance motors (SRMs) are a viable alternative. Despite these benefits, SRMs possess drawbacks such as low torque density and inferior efficiency. Recently, a multi-teeth (MT) SRM with an improved performance was reported. However, the design of MTSRM topologies and their electromagnetic performance have not been explored sufficiently. In this paper, a design formula governing the selection of the number of MT and rotor poles for MTSRMs has been proposed. Using this, a novel four-phase 8/18 IW-MTSRM is derived and proposed for an E-scooter. The characteristics of the proposed SRM are numerically compared with a conventional 8/10 SRM based on magnetic characteristics, efficiencies and steady-state operation for the complete torque-speed range. Results indicate that the proposed 8/18 MTSRM has a higher peak torque capacity, torque density, superior drive cycle efficiency and reduced torque ripple. Further, the FEA model is validated experimentally on a downsized 8/18 MTSRM prototype.

Performance and Analysis of PMBLDCM Drive using A Single-Stage PFC Half-Bridge Converter

Because of their excellent torque-to-weight ratio, small size, and great efficiency, Permanent Magnet Brushless DC Motors are widely used in a variety of applications. A buck half-bridge DC-DC converter acts as a single-stage PFC for a VSI-driven PMBLDCM powering an air conditioner's compressor. The PFC converter is fed from a single-phase AC main via a diode bridge rectifier. The VSI controls the PMBLDCM speed by adjusting the DC link voltage proportionally. The VSI functions solely as a commutator for the PMBLDCM, with stator current controlled by a rate limiter for speed changes. The PMBLDCM drive, incorporating a voltage-controlled PFC converter, is constructed, modeled, and simulated using the MATLAB-Simulink platform for an air conditioner compressor application. The system utilizes a 1.5 kW, 1500 rpm PMBLDC motor. Evaluation outcomes of the speed control strategy exhibit enhanced efficiency across a broad speed spectrum, showcasing the benefits of the drive system's integrated PFC functionality. Key Words: permanent magnet brushless DC motor, power factor correction converter, electrical drives.