Electrification of Agricultural Machinery: One Design Case of a 4 kW Air Compressor

Abstract

In response to the global pursuit of net-zero carbon emissions, the electrification of agricultural machinery is becoming a significant research and development trend. This study introduces the overall design of a 4 kW air compressor aimed at achieving a green vision for agricultural machinery. The design focuses on providing continuous and stable power and air output using a lithium-ion battery. Durability and cost-effectiveness are prioritized, with a particular emphasis on the Arduino system for integrating battery and motor systems to withstand harsh conditions and ensure ease of maintenance. A permanent magnet brushless motor was selected as the power source, paired with an optimized pulley to supply the proper torque to the air compressor. The system employs an Arduino-based feedback control sensor for air pressure regulation, ensuring energy efficiency. The primary energy source is a 48 V lithium iron phosphate battery, known for its high energy density and safety. The battery design focuses on system integration, addressing specific environmental discharge requirements. The embedded battery management system provides thermal and lifecycle parameter estimation, guaranteeing long-duration power supply and safe operation under various conditions. Unlike traditional fuel-driven systems, lithium iron phosphate batteries do not emit harmful gases, aligning with environmental standards. System integration testing demonstrated that the air pressure feedback control effectively meets the energy-saving requirements by digitally reducing power output as air accumulates in the chamber. Bench testing confirmed that the system performs as designed, achieving the desired results and advancing the goal of sustainable agricultural machinery.