Piezoelectric Array Research Articles

A modified gelcasting approach to fabricate microscale randomized 1–3 piezoelectric arrays

A modified gelcasting approach was used to fabricate the microscale randomized 1–3 piezoelectric array, which involves the in situ polymerization of hydantion epoxy resin and 3,3′-Diaminodipropylamine (DPTA) in the lead zirconate titanate (PZT) suspensions with low viscosity and high solid loading. Rheological results demonstrated that the hydantion epoxy resin concentration had little effect on the viscosity of the premix solution, and therefore the optimized solid loading of the suspensions with 15.0wt% resin could reach as high as 55.0vol%. Weibull analysis also revealed that a more homogenous microstructure was obtained derived from the 55.0vol% PZT suspension, where the Weibull modulus and the characteristic flexural strength reached the maximum value of 12.57 and 80.94MPa. The excellent randomized piezoelectric pillar array with superior structural integrity and high fidelity was successfully fabricated.

Development of single channeled serial-connected piezoelectric sensor array and damage visualization based on multi-source wave propagation imaging

Piezoelectric sensors have been widely used for structural health monitoring. However, a single piezoelectric sensor has limited coverage, and multi-channel piezoelectric sensors require massive cabling and channeling devices. This article presents a serial-connected piezoelectric sensor array equipped with conductive fabric tape for damage diagnosis on a wide area, structure using an ultrasonic propagation imaging system. The sensor array was developed as a single channel sensing technique with multiple sensors. Using conductive fabric tape for installation provided convenient and compact installation, light weight, and comparatively low attenuation, compared with the lead wire for the easy smartilization of structures. An aluminum plate with various artificial damages was tested with the proposed sensor array combined with the ultrasonic propagation imaging system. The ultrasonic propagation imaging system stimulated the sensitive areas of the serially connected piezoelectrics and generated multi-wave sources covering a wide area. The multi-source wave propagation video visualized the damages in the form of anomalous waves. Consequently, multi-cabling and multi-channeling are not required because multiple piezoelectrics can be deployed by serial connections using conductive fabric tapes because of the multi-source wavefield generating capability of the ultrasonic propagation imaging system. Therefore, light-weight, compact, and easy installation of the sensor network and inspection for full-scale structures become possible.

Optimal shunt parameters for maximising wave attenuation with periodic piezoelectric patches

Elastic metamaterials, which have huge potential in wave guiding and attenuation applications, can be built from structures with periodic piezoelectric patch arrays. Passive shunts offer the benefits of simplicity and low cost. In this paper, the effects of the magnitude and phase angle of the shunt impedance on the attenuation constant of a beam with periodic piezoelectric patch arrays were studied in order to determine the optimal shunt that produces the widest and most effective band gaps. The attenuation constants were found to be large when the phase angle is [Formula: see text] rad and when the magnitude decreases exponentially with the excitation frequency. This corresponds to a negative capacitance circuit, which is the optimal shunt for such systems. The attenuation constant of the system reduces significantly when the impedance deviates from the optimal value suggesting other circuits are less effective. The impedance and band structure of resistive–inductive (R-L), negative capacitance and resistive shunts were investigated. As expected, the negative capacitance circuit produces a large band gap, while the R-L circuit only produces a band gap around its natural frequency. The transmissibilities of a finite system with these circuits demonstrated that vibration transmissions are low within the band gaps. Furthermore, the stability of the negative capacitance circuit built using a dual-output second-generation current conveyor (DO-CCII) was examined by studying the pole diagrams. The system was found to be stable in ideal conditions but unstable when parasitic effects are considered. This suggests that the stability of the system is an important consideration for the implementation of this strategy and the different negative impedance converter designs available in the literature should be studied to find a suitable circuit configuration.

Ultrasonic guided wave propagation and disbond identification in a honeycomb composite sandwich structure using bonded piezoelectric wafer transducers

A coordinated theoretical, numerical, and experimental study is carried out in an effort to understand ultrasonic guided wave propagation and interaction with disbond, as well as, to identify disbond in a honeycomb composite sandwich structure using surface-bonded piezoelectric wafer transducers. In contrast to most of the work done previously, a fast and efficient two-dimensional semi-analytical model based on global matrix method is used to study dispersion characteristics as well as transient response of the healthy honeycomb composite sandwich structure subjected to relatively high-frequency piezoelectric wafer transducer excitations. Numerical simulations are then conducted using commercially available finite element package, ABAQUS, in order to explore guided wave propagation mechanisms due to the presence of disbond. Numerical simulations are further broadened to investigate the effect of disbond size on the amplitudes and group velocities of propagating guided wave modes. A good agreement is observed between the theoretical, numerical and experimental results in all cases studied. It is noticed that the presence of disbond, in particular, amplifies the first anti-symmetric (A0) mode and increases its group velocity. Finally, based on these modal behaviors, the location of an unknown disbond, within the piezoelectric wafer transducer array is experimentally determined by applying a probability-based damage detection algorithm.

Single-layer MoS2 nanopores as nanopower generators.

Making use of the osmotic pressure difference between fresh water and seawater is an attractive, renewable and clean way to generate power and is known as 'blue energy'. Another electrokinetic phenomenon, called the streaming potential, occurs when an electrolyte is driven through narrow pores either by a pressure gradient or by an osmotic potential resulting from a salt concentration gradient. For this task, membranes made of two-dimensional materials are expected to be the most efficient, because water transport through a membrane scales inversely with membrane thickness. Here we demonstrate the use of single-layer molybdenum disulfide (MoS2) nanopores as osmotic nanopower generators. We observe a large, osmotically induced current produced from a salt gradient with an estimated power density of up to 10(6) watts per square metre--a current that can be attributed mainly to the atomically thin membrane of MoS2. Low power requirements for nanoelectronic and optoelectric devices can be provided by a neighbouring nanogenerator that harvests energy from the local environment--for example, a piezoelectric zinc oxide nanowire array or single-layer MoS2 (ref. 12). We use our MoS2 nanopore generator to power a MoS2 transistor, thus demonstrating a self-powered nanosystem.

Structural impact detection with vibro-haptic interfaces

This paper presents a new sensing paradigm for structural impact detection using vibro-haptic interfaces. The goal of this study is to allow humans to ‘feel’ structural responses (impact, shape changes, and damage) and eventually determine health conditions of a structure. The target applications for this study are aerospace structures, in particular, airplane wings. Both hardware and software components are developed to realize the vibro-haptic-based impact detection system. First, L-shape piezoelectric sensor arrays are deployed to measure the acoustic emission data generated by impacts on a wing. Unique haptic signals are then generated by processing the measured acoustic emission data. These haptic signals are wirelessly transmitted to human arms, and with vibro-haptic interface, human pilots could identify impact location, intensity and possibility of subsequent damage initiation. With the haptic interface, the experimental results demonstrate that human could correctly identify such events, while reducing false indications on structural conditions by capitalizing on human’s classification capability. Several important aspects of this study, including development of haptic interfaces, design of optimal human training strategies, and extension of the haptic capability into structural impact detection are summarized in this paper.

Vibration reduction for smart periodic structures via periodic piezoelectric arrays with nonlinear interleaved-switched electronic networks

Smart periodic structures covered by periodically distributed piezoelectric patches have drawn more and more attention in recent years for wave propagation attenuation and corresponding structural vibration suppression. Since piezoelectric materials are special type of energy conversion materials that link mechanical characteristics with electrical characteristics, shunt circuits coupled with such materials play a key role in the wave propagation and/or vibration control performance in smart periodic structures. Conventional shunt circuit designs utilize resistive shunt (R-shunt) and resonant shunt (RL-shunt). More recently, semi-passive nonlinear approaches have also been developed for efficiently controlling the vibrations of such structures. In this paper, an innovative smart periodic beam structure with nonlinear interleaved-switched electric networks based on synchronized switching damping on inductor (SSDI) is proposed and investigated for vibration reduction and wave propagation attenuation. Different from locally resonant band gap mechanism forming narrow band gaps around the desired resonant frequencies, the proposed interleaved electrical networks can induce new broadly low-frequency stop bands and broaden primitive Bragg stop bands by virtue of unique interleaved electrical configurations and the SSDI technique which has the unique feature of realizing automatic impedance adaptation with a small inductance. Finite element modeling of a Timoshenko electromechanical beam structure is also presented for validating dispersion properties of the structure. Both theoretical and experimental results demonstrate that the proposed beam structure not only shows better vibration and wave propagation attenuation than the smart beam structure with independent switched networks, but also has technical simplicity of requiring only half of the number of switches than the independent switched network needs.

Flexible Piezoelectric Tactile Sensor Array for Dynamic Three-Axis Force Measurement.

A new flexible piezoelectric tactile sensor array based on polyvinylidene fluoride (PVDF) film is proposed for measuring three-axis dynamic contact force distribution. The array consists of six tactile units arranged as a 3 × 2 matrix with spacing 8 mm between neighbor units. In each unit, a PVDF film is sandwiched between four square-shaped upper electrodes and one square-shaped lower electrode, forming four piezoelectric capacitors. A truncated pyramid bump is located above the four piezoelectric capacitors to improve force transmission. A three-axis contact force transmitted from the top of the bump will lead to the four piezoelectric capacitors underneath undergoing different charge changes, from which the normal and shear components of the force can be calculated. A series of dynamic tests have been carried out by exerting sinusoidal forces with amplitudes ranging from 0 to 0.5 N in the x-axis, 0 to 0.5 N in the y-axis, and 0 to 1.5 N in the z-axis, separately. The tactile units show good sensitivities with 14.93, 14.92, and 6.62 pC/N in the x-, y-, and z-axes, respectively. They can work with good linearity, relatively low coupling effect, high repeatability, and acceptable frequency response in the range of 5–400 Hz to both normal and shear load. In addition, dynamic three-axis force measurement has been conducted for all of the tactile units. The average errors between the applied and calculated forces are 10.68% ± 6.84%. Furthermore, the sensor array can be easily integrated onto a curved surface, such as robotic and prosthetic hands, due to its excellent flexibility.

Flexural waves focusing through shunted piezoelectric patches

In this paper, we designed and analyzed a piezo-lens to focus flexural waves in thin plates. The piezo-lens is comprised of a host plate and piezoelectric arrays bonded on the surfaces of the plate. The piezoelectric patches are shunted with negative capacitance circuits. The effective refractive indexes inside the piezo-lens are designed to fit a hyperbolic secant distribution by tuning the negative capacitance values. A homogenized model of a piezo-mechanical system is adopted in the designing process of the piezo-lens. The wave focusing effect is studied by the finite element method. Numerical results show that the piezo-lens can focus flexural waves by bending their trajectories, and is effective in a large frequency band. The piezo-lens has the ability to focus flexural waves at different locations by tuning the shunting negative capacitance values. The piezo-lens is shown to be effective for flexural waves generated by different types of sources.

Rapid Multi-Damage Identification for Health Monitoring of Laminated Composites Using Piezoelectric Wafer Sensor Arrays.

Through the use of the wave reflection from any damage in a structure, a Hilbert spectral analysis-based rapid multi-damage identification (HSA-RMDI) technique with piezoelectric wafer sensor arrays (PWSA) is developed to monitor and identify the presence, location and severity of damage in carbon fiber composite structures. The capability of the rapid multi-damage identification technique to extract and estimate hidden significant information from the collected data and to provide a high-resolution energy-time spectrum can be employed to successfully interpret the Lamb waves interactions with single/multiple damage. Nevertheless, to accomplish the precise positioning and effective quantification of multiple damage in a composite structure, two functional metrics from the RMDI technique are proposed and used in damage identification, which are the energy density metric and the energy time-phase shift metric. In the designed damage experimental tests, invisible damage to the naked eyes, especially delaminations, were detected in the leftward propagating waves as well as in the selected sensor responses, where the time-phase shift spectra could locate the multiple damage whereas the energy density spectra were used to quantify the multiple damage. The increasing damage was shown to follow a linear trend calculated by the RMDI technique. All damage cases considered showed completely the developed RMDI technique potential as an effective online damage inspection and assessment tool.

Flexible piezoelectric micromachined ultrasonic transducer (pMUT) for application in brain stimulation

We propose a new flexible piezoelectric micromachined ultrasonic transducer (pMUT) array integrated on flexible polydimethylsiloxane (PDMS) that can be used in studying brain stimulation by ultrasound. To achieve the technical demands of a high sound pressure level and flexibility, a diaphragm-type piezoelectric ultrasound transducer array was manufactured with 55 μm-thick bulk lead zirconate titanate (PZT) that was thinned after bonding with a silicon wafer. The ultrasound transducer array was then strongly bonded onto a PDMS substrate using an oxygen-plasma treatment followed by precise dicing with a fixed pitch to achieve flexibility. The radius of curvature was smaller than 5 mm, which is sufficient for attachment to the surface of a mouse brain. After a thinning process for the PZT layer, we observed that the PZT layer still maintained a high ferroelectric property. The measured remnant polarization (Pr) and coercive field (Ec) were 28.26 μC/cm2 and 79 kV/cm, respectively. The resonant frequencies of fabricated pMUT elements with different membrane sizes of 700, 800, 900, 1200 μm in diameter were measured to be 694.4, 565.4, 430.8, and 289.3 kHz, respectively. By measuring the ultrasound output pressure, a pMUT showed a sound intensity (Isppa) of 44 mW/cm2 at 80 V, which is high enough for low-intensity ultrasound brain stimulation.

A health management technology for multisite cracks in an in-service aircraft fuselage based on multi-time-frame laser ultrasonic energy mapping and serially connected PZTs

The problems of multisite fatigue crack growth and multiple interacting cracks in aircraft fuselage structures may incur catastrophic failure. This article proposes a structural health management (SHM) strategy for multisite cracks in the skin and the vicinity of fastener holes in lap joints and demonstrates that the strategy is effective in an in-service metallic aircraft fuselage. To this end, the present article uses a conductive fabric tape-equipped serially connected piezoelectric sensor array combined with an ultrasonic propagation imaging (UPI) system. The serially connected piezoelectric sensor array is defined as a single sensor that has multiple sensor nodes with one electrical output. It was connected with conductive fabric tape instead of lead wire due to its comparatively low attenuation, light weight, and compact and easy installation on the internal structures of the complex fuselage. This technology does not require multi-cabling and multi-channeling because of its ultrasonic propagation imaging capability from multiple sources of the UPI system. The fuselage side skin of a Cessna-150 with various crack locations and orientations was tested using the proposed SHM technology. The ultrasonic wave propagation imaging video showed multisource wave propagation, and all of the crack-induced scattering wavefields appeared at different times because of the large inspection area. Therefore, we have developed a multi-time-frame ultrasonic energy mapping algorithm, which was processed in the wavenumber domain to visualize the cracks. Consequently, the lightweight, easy, and compact installation of the serially connected PZTs and their combination with the UPI system were shown, demonstrating that the SHM strategy for multisite cracks in an in-service aircraft fuselage is effective.

Wave propagation in beams with anti-symmetric piezoelectric shunting arrays**Project supported by the National Natural Science Foundation of China (Grant No. 51322502).

Piezoelectric shunting arrays are employed to control the wave propagation in flexible beams. Contrary to conventional symmetric configuration, a substrate beam with anti-symmetric shunting arrays is investigated by adapted transfer matrix method. Compared with symmetric scheme, the anti-symmetric one demonstrates some distinctive characteristics. Primarily, the longitudinal and flexural waves are coupled, so they are correlated and must be considered simultaneously. Moreover, the attenuation of flexural wave is much stronger in anti-symmetric scenario, while the longitudinal wave demonstrates the converse side. As a result, the anti-symmetric scheme can be utilized to improve the vibration isolation capability of shunting arrays. Finally, the theoretical analyses are validated by finite element simulations.

Design of an Orthotropic Piezoelectric Composite Material Phased Array Transducer for Damage Detection in a Concrete Structure

ABSTRACTIn order to verify the feasibility and effectiveness of the sensor used in complex concrete materials, an innovative application of ultrasonic phased array detection for a concrete structure was investigated. Comparing with the traditional piezoelectric composites, orthotropic piezoelectric composite material (OPCM) can be used as transducers in damage detection show clear advantages because of their high sensitivity and directivity along the polarization direction. A low frequency ultrasonic phased array transducer consisting of 16 OPCM elements is studied. The optimal array parameters, such as the phased array element interval, the array element width, and number of elements, are obtained by studying the total displacement changes as various parameters change at the focus point in the concrete structure. This configuration allowed the variation and control of the wave field directivity in the concrete structure during the measurements. The measurements were taken on concrete specimens using a precise time-delay device. The experimental measurements were compared to theoretical calculations to investigate the influence of different array element parameters. The results show that an OPCM phased array transducer can be used to detect damage in a concrete block.

Selection of a piezoelectric sensor array for detecting volatile organic substances in water

Sensitive coatings for piezoelectric sensors used to assess the presence of anthropogenic volatile organic substances in the equilibrium gas phase over natural water have been selected using an array of measuring elements, and the data have been processed using principal component analysis. Groups of piezoelectric sensors with similar characteristics for substance identification have been determined based on the correlation between piezoelectric sensor responses when vapors of organic substances were detected. The stepby-step optimization of the piezoelectric sensor array has been carried out in order to identify the greatest number of organic compounds (vapors) in the sample. Volatile organic compounds can be identified in their aqueous solutions and natural water using the optimized piezoelectric sensor array.

Miniaturizing Ultrasonic System for Portable Health Care and Fitness.

We present a miniaturized portable ultrasonic imager that uses a custom ASIC and a piezoelectric transducer array to transmit and capture 2-D sonographs. The ASIC, fabricated in 0.18 μm 32 V CMOS process, contains 7 identical channels, each with high-voltage level-shifters, high-voltage DC-DC converters, digital TX beamformer, and RX front-end. The chip is powered by a single 1.8 V supply and generates 5 V and 32 V internally using on-chip charge pumps with an efficiency of 33% to provide 32 V pulses for driving a bulk piezoelectric transducer array. The assembled prototype can operate up to 40 MHz, with beamformer delay resolution of 5 ns, and has a measured sensitivity of 225 nV/Pa , minimum detectable signal of 622 Pa assuming 12 dB SNR ( 4σ larger than the noise level), and data acquisition time of 21.3 ms. The system can image human tissue as deep as 5 cm while consuming less than 16.5 μJ per pulse-echo measurement. The high energy efficiency of the imager can enable a number of consumer applications.

Lamb wave-based subwavelength damage imaging using the DORT-MUSIC technique in metallic plates

A Lamb wave-based, subwavelength imaging algorithm is developed for damage imaging in a metallic plate based on a decomposition of the time-reversal operator method together with a multiple signal classification imaging condition in the space-frequency domain. In this study, a hybrid non-contact inspection system was proposed to image damage in an aluminum plate using a piezoelectric linear array for actuation and a laser Doppler vibrometer line-scan perpendicular to the piezoelectric array for sensing. The physics of incident waves, reflection, and reflected waves that underlie the transfer matrix in the decomposition of the time-reversal operator method is mathematically formulated in the context of guided waves based on the first-order Born approximation. Singular value decomposition is then employed to decompose the experimentally measured transfer matrix into three matrices, detailing the incident wave propagation from the linear actuator array, reflection from the damage, and followed by reflected waves toward the linear sensing array for each small damage. The singular value decomposition and multiple signal classification imaging condition enable providing insight on both the damage “reflectivity” and detecting damage smaller than a wavelength (subwavelength). With the flexibility of this inspection system, a considerably large area can be imaged using lower frequency Lamb waves with rapid line-scans. The experimental results showed that the hardware system with a signal processing tools such as the decomposition of the time-reversal operator with multiple signal classification (time-reversal with multiple signal classification) imaging technique can provide robust, highly accurate imaging results as well as providing damage reflectivity estimation with unknown material properties.

Manufacturing an active X-ray mirror prototype in thin glass.

Adjustable mirrors equipped with piezo actuators are commonly used at synchrotron and free-electron laser (FEL) beamlines, in order to optimize their focusing properties and sometimes to shape the intensity distribution of the focal spot with the desired profile. Unlike them, X-ray mirrors for astronomy are much thinner in order to enable nesting and reduce the areal mass, and the application of piezo actuators acting normally to the surface appears much more difficult. There remains the possibility to correct the deformations using thin patches that exert a tangential strain on the rear side of the mirror: some research groups are already at work on this approach. The technique reported here relies on actively integrating thin glass foils with commercial piezoceramic patches, fed by voltages driven by the feedback provided by X-rays, while the tension signals are carried by electrodes on the back of the mirror, obtained by photolithography. Finally, the shape detection and the consequent voltage signal to be provided to the piezoelectric array will be determined by X-ray illumination in an intra-focal setup at the XACT facility. In this work, the manufacturing steps for obtaining a first active mirror prototype are described.

ZnO nanorods array/BaTiO3 coating layer composite structure nanogenerator

In this study, we fabricate a nanogenerator device based on a composite structure formed by ZnO nanorods array/BaTiO3 coating layer for harvesting mechanical energy from environment. The whole device is composed of a Si substrate, a ZnO nanorods array, a BaTiO3 coating layer and a top Cu foil electrode. The ZnO nanorods were grown by a hydrothermal synthesis technique and the BaTiO3 thin layer was coated on the surface of the ZnO nanorods by rf magnetron sputtering process. It is a simple and low-cost growth method to make the ZnO nanorods array act as a template to increase the area of the subsequently deposited BaTiO3 layer. The device produced an enhanced average current of 105 nA, which was 7 times larger than the devices with only piezoelectric ZnO nanorods array and 3.5 times larger than the devices with only piezoelectric BaTiO3 thin film, respectively. The possible reasons contributing to the enhancement of the output current were discussed.

Nonlinear piezoelectric devices for broadband air-flow energy harvesting

This paper presents preliminary work on an investigation of a nonlinear air-flow energy harvester integrating magnets and a piezoelectric cantilever array. Two individual piezoelectric cantilevers with the structure of free-standing multi-layer thick-films have been fabricated and assembled with a free-spinning fan. The cantilevers were attached with different tip masses thereby achieving separated resonant frequencies. Also, permanent magnets were fixed onto the blades of the fan as well as the tips of the cantilevers, in order to create nonlinear coupling and transfer fluidic movement into mechanical oscillation. The device has been tested in a wind tunnel. Bifurcations in the spectra of the blade rotation speed of the fan as a function of output voltage have been observed, and a bandwidth (blade rotation speed range) widening effect has been achieved.