This study presents the complex relationship between film thickness and the properties of P3HT:PCBM thin films, looking at how different thicknesses affected their structural and optical properties. Poly(3, hexylthiophene) (P3HT) and poly(3, hexylthiophene) (PCMB) were blended in a 0.6:1 ratio and deposited using spin coating techniques. The research involve investigating the resulting changes in surface topography, optical properties, and electrical behaviour by systematically adjusting the film thickness through multiple coating repetitions ranging from one to three repetitions. Profilometric analysis revealed a direct relationship between film thickness and surface roughness, highlighting the importance of thickness in interfacial interactions within solar cells. Optical studies revealed fascinating trends in absorbance, transmittance, absorption coefficient, and extinction coefficient, highlighting the films' behaviour at various wavelengths. Surprisingly, regardless of thickness, the optical band gap remained constant, providing valuable insights for optimizing photon energy conversion. Measurements of the Hall effect revealed the effect of thickness on carrier mobility, concentration, conductivity, resistivity, and Hall voltage. Thinner films had higher mobility but lower carrier concentration, revealing a delicate balance critical for optimizing charge transport. The comprehensive analysis of the study sheds light on the complex interplay between film thickness and various properties, providing useful guidance for designing efficient P3HT:PCBM organic solar cells. This study's findings highlight the importance of precise control over film dimensions in improving the performance and efficiency of organic photovoltaic devices. This investigation paves the way for tailored approaches in the fabrication of next-generation organic solar cells, pushing the limits of renewable energy technology.
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