In the preparation of piezoelectric and electro-optic ceramics of the lead zirconate (PbZrO3; PZ) family, including lead lanthanum zirconotitanate (PLZT), one is bogged down by difficulties in reproducibly when making ceramic bodies to rigid specifications. For instance, in the case of PZ, in addition to the sensitivity of properties of the ceramic to the sintering conditions and microstructure of the starting powders, there is also the serious problem of PbO melting and evaporation at 880 °C while the final sintering temperature in the conventional mixed oxide process is 1200 °C. Maintaining a PbO atmosphere in the furnace has became a convention to compensate for the loss of PbO, which obviously cannot impart perfect homogeneity and uniform microstructure to the final products. Lead deficiency is also a problem with PbTiO3 [1]. Recently [2] BaTiO3 (BT) and mixed perovskites have been prepared by the sol-gel route at just 88 °C, yielding a particle size of 0.05-0.1 m. Similarly, it is highly desirable to bring down the reaction temperature for PZ systems to below the PbO melting point (s80 oc). In this letter we report our experiments to achieve the objective of lowering the PZ reaction temperature. The reaction performed may be described as a self-propagating combustion reaction [3] which decomposes the nitrate precursors into an intimate mixture of the component oxides. The required amounts of all nitrates, Pb(NO3)2, ZrO(NO3)2.xHpO, Ba(NO3)2 and TIC14 to make PZ and BT were dissolved in distilled water to which an appropriate amount of (1:1.2 to 1:2 by weight) citric acid (C6HsO7.H20) was added to give a white-coloured thick solution. This solution was neutralized with ammonia solvent until we obtained a clear, transparent solution which was boiled slowly over a hotplate (about 300 °C) and, finally, we were left with a lightweight black powder which was the precursor. Upon further heating the black powder caught fire, giving a yellow-coloured (for BT white-coloured) powder within 5 min. Pellets of this yellow powder were sintered in air for 3 h at 400 °C, 1 h at 600 °C and 700 °C to give the final samples. Samples thus prepared were studied using X-ray powder diffraction (XRD), differential scanning calorimetry (DSC; Dupont-9900) and scanning electron microscopy (SEM; Jeol-JSM35). A laboratory-made, calibrated (with Li2SO4.HpO ) differential thermal analysis (DTA) set-up was used to monitor the reaction
Read full abstract