In the present work, the thermal pasteurization process of shell eggs was studied through Computational Fluid Dynamics. For large-size eggs (63–72 g), the required heating times at several different heating medium (water) temperatures, namely 54, 56, 58, and 60 °C (followed by cooling in water at 20 °C), were estimated as 55.1, 37.2, 29.1, and 24.5 min. Calculations were based on a 5-log reduction of the Salmonella enteritidis population, that is, for a target F value at 60 °C in 0.85 min. Computations were performed at the critical point of the egg, which was established from F value distribution determinations and was approximately located at the center of the yolk. Both heating and cooling cycle lethality was considered. Similar calculations were performed for medium (53–62 g) and extra-large-size eggs (>72 g). Microbial destruction occurring during the cooling cycle of the pasteurization process was greater for higher heating temperatures and larger egg sizes, ranging between 11.8% of the total destruction for the medium eggs heated at 54 °C and 72.9% for the extra-large eggs at a heating medium temperature of 60 °C. Therefore, destruction during the cooling cycle should not be ignored during the design of thermal pasteurization processes. For the kinetic parameters employed, quality degradation calculations revealed minimal changes for the processes investigated.
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