Smoldering combustion process has been suggested as a new method potentially useful in the treatment of biosolids. Natural forest duff (FD) often consists of organic fuel layers with varying particle sizes, yet the influence of the size-fractioned particles on the smoldering combustion dynamics in terms of the heat and mass transfer is not well understood. In this study, the oxidative pyrolysis and smoldering behavior of FD samples with four particle sizes (0 < d1 ≤ 0.425 mm, 0.425 < d2 ≤ 1 mm, 1 < d3 ≤ 2 mm, 2 < d4 ≤ 4 mm) were experimentally and theoretically investigated. Micro-scale thermo-gravimetric (TG) analysis, and a four-step kinetic model incorporating water evaporation, FD pyrolysis, FD oxidation and char oxidation showed that the activation energy of the FD pyrolysis and the ash content are negatively correlated, while the activation energy of the char oxidation increases from 87.26 kJ mol−1 to 119.22 kJ mol−1 with the particle size increasing from d1 to d4. Furthermore, the order of the combustion performance of the FD samples is shown as d1<d2<d4<d3. A series of laboratory-scale smoldering experiments revealed that the peak smoldering temperature increases with the fuel depth while the horizontal spread rate decreases with the fuel depth. Both the peak mass loss rate and the smoldering duration presented a reverse order (d1>d2>d4>d3) of the combustion performance found in the TG tests. A simplified heat transfer analysis qualitatively revealed the beneficial effects of the size-fractioned particles on the smoldering spread rate, while a mass transfer analysis revealed the favorable and adverse influences of the particle size on the kinetic-controlled and diffusion-controlled char oxidation rate, respectively. These findings verify that particle sizes alter the FD physicochemical properties (e.g., specific surface area, bulk density, porosity, permeability, chemical components, and lower calorific value), which in return impact the chemical kinetics, heat and mass transfer process in smoldering combustion. This work provides new insights into the effects of the size-fractioned particles on smoldering combustion, ultimately improving the fundamental understanding for optimizing particle sizes for energy conversion and usage.
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