Particle Counting Instruments Research Articles

Three-Dimensional (3D) Printing in Non-Industrial Spaces: A Summary of Emissions Evaluations in 11 School Settings.

Additive manufacturing or 3-dimensional (3D) printing is an emerging technology with increasing prevalence in non-industrial settings such as university and school settings. However, printers are often located in spaces not designed for this purpose. 3D-printer use in 11 university and K-12 schools was evaluated by identifying emissions using area air sampling for volatile organic compounds (VOCs) and particle counting instruments (PCIs) measuring ultrafine particulate (UFP) and evaluating controls to reduce potential exposure. Ventilation in printer locations was also characterized. VOCs and UFP were identified during 3D printing. Best-practice recommendations were provided to school health and safety staff to protect users, including workers and students. Recommendations included installing and implementing engineering controls, administrative controls, and personal protective equipment (PPE) to minimize exposure to 3D printer emissions. School health and safety staff can translate findings and recommendations for these 11 evaluations to identify 3D-printing areas on their campuses and use principles of industrial hygiene to protect workers and students and prevent the movement of emissions. VOCs and UFP were detected during 3D printing. There were opportunities to improve health and safety practices and reduce potential exposure when using 3D printing technologies.

Instrument with an ultra-wide dynamic detection range for the optical counting and sizing of individual particles in suspensions.

The characterization of dispersions, suspensions, and emulsions is important in a wide range of scientific applications and industries. Samples can consist of different materials and a wide range of particle sizes and concentrations. A single particle sizing and counting instrument with a dynamic detection range of ≥6 decades has been developed to detect single nano- and microparticles in aqueous suspensions based on light scattering measured in two directions. Hydrodynamic focusing is employed for particle separation and to provide stable conditions for light scattering detection. This gives the advantage of size resolution in the nm range, allowing, e.g., number based size distributions, classification of nanomaterials, determination of particle agglomerates, developments for dispersion stability analysis, or cutoff of filter media. In addition, concentration determination is based on sample volume measurement with <20 nl measurement uncertainty. We present results of particle detection in a size range from approximately above 40 nm for gold nanoparticles to 8μm for polystyrene particles using a prototyped instrument of the LUMiSpoc® series produced by LUM GmbH. The data obtained demonstrate the advantages of single-particle detection, particularly for characterizing polydisperse systems, such as precise particle sizing in the nanometer range through light scattering intensity based on Mie scattering theory. In addition, we present particle concentration data based on the integrated measurement of sample volume, which allows particle concentration to be determined with an uncertainty of 2.5% (95% confidence interval). To achieve such small uncertainties, dilution series measurements must be used to correct for coincidence losses and particle adhesion.

Occupational exposure and health surveys at metal additive manufacturing facilities.

Additive manufacturing is a novel state-of-the art technology with significant economic and practical advantages, including the ability to produce complex structures on demand while reducing the need of stocking materials and products. Additive manufacturing is a technology that is here to stay; however, new technologies bring new challenges, not only technical but also from an occupational health and safety perspective. Herein, leading Swedish companies using metal additive manufacturing were studied with the aim of investigating occupational exposure and the utility of chosen exposure- and clinical markers as predictors of potential exposure-related health risks. Exposure levels were investigated by analysis of airborne dust and metals, alongside particle counting instruments measuring airborne particles in the range of 10 nm-10 μm to identify dusty work tasks. Health examinations were performed on a total of 48 additive manufacturing workers and 39 controls. All participants completed a questionnaire, underwent spirometry, and blood and urine sampling. A subset underwent further lung function tests. Exposure to inhalable dust and metals were low, but particle counting instruments identified specific work tasks with high particle emissions. Examined health parameters were well within reference values on a group level. However, statistical analysis implied an impact on workers kidney function and possible airway inflammation. The methodology was successful for investigating exposure-related health risks in additive manufacturing. However, most participants have been working <5 years. Therefore, long-term studies are needed before we can conclusively accept or reject the observed effects on health.

49 Exposure Assessment and Health Surveys at Metal Additive Manufacturing Facilities

Abstract Additive manufacturing (AM) is the process of building parts from 3D model data by joining materials. AM includes different techniques, such as binder jetting and powder bed fusion which uses metal powder as feedstock. Knowledge regarding exposure-related health risks in metal AM environments is still limited. Herein, we report emission data from 8 different AM companies along with health examinations of 39 controls and 48 additive manufacturing machine users (AMMU). Exposure assessment of dust and metals was performed through stationary and personal sampling of total and inhalable dust followed by metal analysis by ICP-MS. Two handheld particle-counting instruments, Lighthouse 3016-IAQ (0.3-10 µm) and Philips Aerasense NanoTracer (10-300 nm), were used to identify dusty work tasks and thereby to help prioritize preventive measures. Health examinations consisted of questionnaires, spirometry, blood sampling after a workweek and collection of urine samples before and after a workweek. Clinical markers in urine (α1-microglobulin) and plasma (ASAT, ALAT, ALP, ApoA-1, ApoB, SAA1/PON1), and urinary metal levels were analyzed. Results: Daily averages of dust and metal exposure were in general low compared to Swedish occupational exposure limits. However, particle counting instruments identified specific work tasks with high exposure risk. Mann Whitney U-test indicated statistical differences between exposed and controls for three clinical markers; ASAT and ApoA-1 in plasma as well as α-1-microglobulin in urine. There were no significant increase in exposure markers Monday to Friday nor between AMMU and controls at a group level. Although high exposure levels were seen in some individuals.

Particle emissions and respiratory exposure to hazardous chemical substances associated with binder jetting additive manufacturing utilizing poly methyl methacrylate

BackgroundDuring industrial scale binder jetting utilising poly methyl methacrylate (PMMA) hazardous chemical substances (HCSs) such as PMMA powder particles, methyl methacrylate (MMA) and acetone may be emitted and potentially inhaled by Additive Manufacturing (AM) operators. MethodsPhysical and chemical characterisation of virgin and used PMMA powder samples were characterised in terms of their size, shape and chemical composition. Direct reading particle counting instruments were used to determine particle emissions and emission rates (ER). Internationally recognised methods were used to monitor HCSs in the ambient workplace environment and personal respiratory exposure of the AM operators. ResultsThere were no differences between the median powder size distributions of virgin and used PMMA powders. Scanning Electron Microscopy images indicated the presence of <10 µm and <4 µm sized particles in virgin and used powders. Particle ERs as high as 3.33 × 106 particles/min for 0.01 - ∼1.00 µm sized particles were measured during the post-processing phase. Inhalable and respirable particles, acetone, pentane and toluene were detected in ambient air and AM operators were exposed to quantifiable concentrations of these HCSs. ConclusionsParticles sized 0.01 - ∼1.00 µm were the most prevalent particles emitted, with a maximum ER of 3.33×106 particles/min. Eight-hour Time Weighted Average personal exposures were below their respective Occupational Exposure Limit (OELs), with the exception of inhalable particles (mean >50% of the South African OEL). Recommendations were made to reduce exposure to inhalable particles, which could be applied to other AM facilities.

An Interlaboratory Comparison on the Characterization of a Sub-micrometer Polydisperse Particle Dispersion

The measurement of polydisperse protein aggregates and particles in biotherapeutics remains a challenge, especially for particles with diameters of ≈ 1 µm and below (sub-micrometer). This paper describes an interlaboratory comparison with the goal of assessing the measurement variability for the characterization of a sub-micrometer polydisperse particle dispersion composed of five sub-populations of poly(methyl methacrylate) (PMMA) and silica beads. The study included 20 participating laboratories from industry, academia, and government, and a variety of state-of-the-art particle-counting instruments. The received datasets were organized by instrument class to enable comparison of intralaboratory and interlaboratory performance. The main findings included high variability between datasets from different laboratories, with coefficients of variation from 13 % to 189 %. Intralaboratory variability was, on average, 37 % of the interlaboratory variability for an instrument class and particle sub-population. Drop-offs at either end of the size range and poor agreement on maximum counts of particle sub-populations were noted. The mean distributions from an instrument class, however, showed the size-coverage range for that class. The study shows that a polydisperse sample can be used to assess performance capabilities of an instrument set-up (including hardware, software, and user settings) and provides guidance for the development of polydisperse reference materials.

Molecular insights into new particle formation in Barcelona, Spain

Abstract. Atmospheric aerosols contribute some of the greatest uncertainties to estimates of global radiative forcing and have significant effects on human health. New particle formation (NPF) is the process by which new aerosols of sub-2 nm diameter form from gas-phase precursors and contributes significantly to particle numbers in the atmosphere, accounting for approximately 50 % of cloud condensation nuclei globally. Here, we study summertime NPF in urban Barcelona in north-eastern Spain utilising particle counting instruments down to 1.9 nm and a Nitrate Chemical Ionisation Atmospheric Pressure interface Time of Flight Mass Spectrometer (CI-APi-ToF). The rate of formation of new particles is seen to increase linearly with sulfuric acid concentration, although particle formation rates fall short of chamber studies of H2SO4–DMA–H2O while exceeding those of H2SO4–BioOxOrg–H2O nucleation, although a role of highly oxygenated molecules (HOMs) cannot be ruled out. The sulfuric acid dimer : monomer ratio is significantly lower than that seen in experiments involving sulfuric acid and dimethylamine (DMA) in chambers, indicating that stabilisation of sulfuric acid clusters by bases is weaker in this dataset than in chambers, either due to rapid evaporation due to high summertime temperatures or limited pools of stabilising amines. Such a mechanism cannot be verified in these data, as no higher-order H2SO4–amine clusters nor H2SO4–HOM clusters were measured. The high concentrations of HOMs arise from isoprene, alkylbenzene, monoterpene and polycyclic aromatic hydrocarbon (PAH) oxidation, with alkylbenzenes providing greater concentrations of HOMs due to significant local sources. The concentration of these HOMs shows a dependence on temperature. The organic compounds measured primarily fall into the semivolatile organic compound (SVOC) volatility class arising from alkylbenzene and isoprene oxidation. Low-volatility organic compounds (LVOCs) largely arise from oxidation of alkylbenzenes, PAHs and monoterpenes, whereas extremely low-volatility organic compounds (ELVOCs) arise from primarily PAH and monoterpene oxidation. New particle formation without growth past 10 nm is also observed, and on these days oxygenated organic concentrations are lower than on days with growth by a factor of 1.6, and thus high concentrations of low-volatility oxygenated organics which primarily derive from traffic-emitted volatile organic compounds (VOCs) appear to be a necessary condition for the growth of newly formed particles in Barcelona. These results are consistent with prior observations of new particle formation from sulfuric acid–amine reactions in both chambers and the real atmosphere and are likely representative of the urban background of many European Mediterranean cities. A role for HOMs in the nucleation process cannot be confirmed or ruled out, and there is strong circumstantial evidence of the participation of HOMs across multiple volatility classes in particle growth.

Effect of train velocity on the amount of airborne wear particles generated from wheel–rail contacts

Railways are considered as an environment friendly transport system. However, railway transportation produces airborne wear particles (AWPs) from the brake systems, wheel–rail contact, contact-strip–overhead-contact-wire contact, and third-rail contact, which have adverse effects on human health. The generation of AWPs from wheel–rail contact has hardly been studied. In this study, we used a twin-disc rig to investigate the generation of AWPs from both rolling/sliding and pure sliding contacts at different train velocities. AWP number concentrations (AWPNCs) were measured at three different train velocities, i.e., 28, 45, and 90 km/h. The measurement was done using two particle counting instruments, a fast mobility particle sizer (FMPS) that measures particles in the range of 5.6–560 nm and an optical particle sizer (OPS) that measures particles in the range of 0.3–10 µm. AWPNCs were analyzed as a function of slip rate. AWPNCs measured by both the instruments and by FMPS continued to increase with slip rate at 28 and 45 km/h, respectively. AWPNCs measured by OPS and by both instruments increased during a rolling/sliding contact and then decreased during a pure sliding contact at 45 and 90 km/h, respectively. The total and maximum AWPNCs measured by both instruments increased with an increase in the train velocity. Furthermore, size distribution analysis showed that the AWPNCs for the peak particle diameter increased with an increasing train velocity. These results indicate that train velocity has a significant effect on the generation of AWPNCs.

Closing the Gap: Counting and Sizing of Particles Across Submicron Range by Flow Cytometry in Therapeutic Protein Products

Quantification and size distribution characterization of subvisible particles in parenteral biopharmaceutics, present as both proteinaceous and nonproteinaceous particles in the size range from 0.1 to 100 μm, are important for biopharmaceutical industry due to their potential safety and efficacy implications. Although a number of analytical techniques are available to count and size subvisible particles, characterization of particles ≤2 μm remains a significant challenge due to technical limitations of existing particle counting instruments. In this article, we demonstrate the ability of an optimized flow cytometry system to detect and quantify size distribution of subvisible particles without additional labeling that includes the critical submicron range in biopharmaceutical formulations. In addition, these qualitative and quantitative determinations are performed in a high-throughput manner using sample volumes that allow statistically significant evaluations. This approach can be used not only to ascertain the quality of therapeutic protein products but also to evaluate numerous conditions during the screening of drug candidates and their prospective formulations.

LOAC: a small aerosol optical counter/sizer for ground-based and balloon measurements of the size distribution and nature of atmospheric particles – Part 1: Principle of measurements and instrument evaluation

Abstract. The study of aerosols in the troposphere and in the stratosphere is of major importance both for climate and air quality studies. Among the numerous instruments available, optical aerosol particles counters (OPCs) provide the size distribution in diameter range from about 100 nm to a few tens of µm. Most of them are very sensitive to the nature of aerosols, and this can result in significant biases in the retrieved size distribution. We describe here a new versatile optical particle/sizer counter named LOAC (Light Optical Aerosol Counter), which is light and compact enough to perform measurements not only at the surface but under all kinds of balloons in the troposphere and in the stratosphere. LOAC is an original OPC performing observations at two scattering angles. The first one is around 12°, and is almost insensitive to the refractive index of the particles; the second one is around 60° and is strongly sensitive to the refractive index of the particles. By combining measurement at the two angles, it is possible to retrieve the size distribution between 0.2 and 100 µm and to estimate the nature of the dominant particles (droplets, carbonaceous, salts and mineral particles) when the aerosol is relatively homogeneous. This typology is based on calibration charts obtained in the laboratory. The uncertainty for total concentrations measurements is ±20 % when concentrations are higher than 1 particle cm−3 (for a 10 min integration time). For lower concentrations, the uncertainty is up to about ±60 % for concentrations smaller than 10−2 particle cm−3. Also, the uncertainties in size calibration are ±0.025 µm for particles smaller than 0.6 µm, 5 % for particles in the 0.7–2 µm range, and 10 % for particles greater than 2 µm. The measurement accuracy of submicronic particles could be reduced in a strongly turbid case when concentration of particles &gt; 3 µm exceeds a few particles cm−3. Several campaigns of cross-comparison of LOAC with other particle counting instruments and remote sensing photometers have been conducted to validate both the size distribution derived by LOAC and the retrieved particle number density. The typology of the aerosols has been validated in well-defined conditions including urban pollution, desert dust episodes, sea spray, fog, and cloud. Comparison with reference aerosol mass monitoring instruments also shows that the LOAC measurements can be successfully converted to mass concentrations.

The Use of Index-Matched Beads in Optical Particle Counters.

In this paper, we demonstrate the use of 2-pyridinemethanol (2P) aqueous solutions as a refractive index matching liquid. The high refractive index and low viscosity of 2P-water mixtures enables refractive index matching of beads that cannot be index matched with glycerol-water or sucrose-water solutions, such as silica beads that have the refractive index of bulk fused silica or of polymethylmethacrylate beads. Suspensions of beads in a nearly index-matching liquid are a useful tool to understand the response of particle counting instruments to particles of low optical contrast, such as aggregated protein particles. Data from flow imaging and light obscuration instruments are presented for bead diameters ranging from 6 µm to 69 µm, in a matrix liquid spanning the point of matched refractive index.

Real-Time Fit of a Respirator during Simulated Health Care Tasks

Fit is an important but difficult-to-predict feature of respirator performance. This study examined a new approach to measuring respirator performance using two continuous direct-reading particle-counting instruments in a simulated health care workplace. A pilot test was conducted with eight experienced health care professionals who passed a traditional quantitative fit test before performing three randomized 10-min health care scenarios (patient assessment [PA], IV treatment [IV], and wound care [WC]). Two TSI Portacount Plus (Model 8020) with N95 Companion (Model 8095) instruments were used to continuously measure 1-sec ambient particle concentrations inside and outside the respirator facepiece. A simulated workplace protection factor (SWPF) was calculated by dividing outside by inside concentrations. Data were log transformed and examined using analysis of variance (ANOVA) between subjects, scenario types, and scenario order. The GM SWPF for the eight subjects, three scenarios per subject, ranged from 172 to 1073 (GSD 1.7 to 3.5) and was significantly different for each subject. A multi-way analysis of variance showed no difference between the three scenario types (PA, IV, WC). There were differences by the order in which scenarios were performed: the third scenario SWPF was significantly different and higher than that of the first and second scenarios. All subjects passed the initial quantitative fit test with a fit factor of at least 100. Five subjects had fit factors greater than 200 and GM scenario SWPFs greater than 400. Three participants with initial fit factors less than 200 had GM scenario SWPFs ranging from 132 to 326. This pilot test demonstrates that it is possible to evaluate instantaneous respirator fit using two quantitative fit test instruments in a simulated health care environment. Results suggest that an initial fit test may be predictive of fit during simulated tasks and that one scenario may be adequate for measuring a simulated workplace protection factor. [Supplementary materials are available for this article. Go to the publisher's online edition of Journal of Occupational and Environmental Hygiene for the following free supplemental resource: a video for subject D activities overlaid with simulated workplace protection factor data.]

An inexpensive particle monitor for smoker behaviour modification in homes

ObjectiveTo compare the response of a new particle counting instrument (Dylos DC1700) with that produced by a device (TSI Sidepak Personal Aerosol Monitor AM510) commonly used to measure PM2.5 in...

Validating the single charged aerosol reference (SCAR) as a traceable particle number concentration standard for 10 nm to 500 nm aerosol particles

Measurement of nanometre-sized aerosol particles is based on particle number concentration measurements. The commonly used method for providing traceability for these measurements involves charging and electrical counting of aerosol particles. This method requires that the particles are singly charged or that the average charge is exactly known, neither of which is easy to ensure. In the device called a single charged aerosol reference (SCAR), the fraction of multiply charged particles is minimal due to the novel operating principle of electrical charging and subsequent growth. In this study the SCAR was validated as a primary particle number concentration standard. The average charge of the output aerosol was evaluated for the whole operational particle size range. For this, the effect of the size distribution of the primary nanoaerosol and the output number concentration on the fraction of doubly charged and neutral particles was measured. It was found that the uncertainty caused by assuming singly charged particles is only 0.16%. A full uncertainty analysis was carried out for a condensation particle counter (CPC) calibration. According to the results, the relative expanded uncertainty of calibration was 3.0%. This represents a typical uncertainty level achieved in CPC calibrations performed with SCAR. As a result of this study, SCAR was validated as a particle number concentration standard suitable for traceable calibration of particle counting instruments in the particle size range from 10 nm to 500 nm.

A study of emissions from a Euro 4 light duty diesel vehicle with the European particulate measurement programme

The California Air Resources Board, CARB, has participated in a program to quantify particulate matter (PM) emissions with a European methodology, which is known as the Particulate Measurement Programme (PMP). The essence of the PMP methodology is that the diesel PM from a Euro 4 vehicle equipped with a Diesel Particulate Filter (DPF) consists primarily of solid particles with a size range greater than 23 nm. The PMP testing and the enhanced testing performed by CARB have enabled an increased understanding of both the progress that has been made in PM reduction, and the future remaining challenges for new and improved DPF-equipped diesel vehicles. A comparison of measured regulated emissions and solid particle number emissions with the results obtained by the PMP participating international laboratories was a success, and CARB’s measurements and standard deviations compared well with the other laboratories. Enhanced measurements of the influence of vehicle conditioning prior to testing on PM mass and solid particle number results were performed, and some significant influences were discovered. For example, the influence of vehicle preconditioning on particle number results was significant for both the European and USA test driving cycles. However, the trends for the cycles were opposite with one cycle showing an increase and the other cycle showing a decrease in particle number emissions. If solid particle size distribution and total particle numbers are to be used as proposed in PMP, then a greater understanding of the quality and errors associated with measurement technologies is advisable. In general, particle counting instruments gave results with similar trends, but cycle-to-cycle testing variation was observed. Continuous measurements of particle number concentrations during test cycles have given detailed insight into PM generation. At the present time there is significant variation in the capabilities of the particle counting instruments in terms of particle size and concentration. Current measurements show the existence of a large number of volatile and semi-volatile particles of yet-to-be-resolved chemical composition in diesel exhaust, especially during DPF regeneration, and these particles are not included in the PMP methodology because they are smaller than 20 nm. It will be very challenging to improve our understanding of this class of diesel particulate matter.

A pin-on-disc simulation of airborne wear particles from disc brakes

A novel test method was used to study the concentration and size distribution of airborne wear particles from disc brake materials. A pin-on-disc tribometer equipped with particle counting instruments was used as test equipment. Material from four different non-asbestos organic (NAO) pads and four different low metallic (LM) pads were tested against material from grey cast iron rotors. The results indicate that the low metallic pads cause more wear to the rotor material than the NAO pads, resulting in higher concentrations of airborne wear particles. Although there are differences in the measured particle concentrations, similar size distributions were obtained. Independent of pad material, the characteristic particle number distributions of airborne brake wear particles have maxima around 100, 280, 350, and 550 nm.

A Novel Optical Instrument for Estimating Size Segregated Aerosol Mass Concentration in Real Time

A novel optical instrument has been developed that estimates size segregated aerosol mass concentration (i.e., PM 10 , PM 4 , PM 2.5 , and PM 1 ) over a wide concentration range (0.001–150 mg/m 3 ) in real time. This instrument combines photometric measurement of the particle cloud and optical sizing of single particles in a single optical system. The photometric signal is calibrated to approximate the PM 2.5 fraction of the particulate mass, the size range over which the photometric signal is most sensitive. The electrical pulse heights generated by light scattering from particles larger than 1 micron are calibrated to approximate the aerodynamic diameter of an aerosol of given physical properties, from which the aerosol mass distribution can be inferred. By combining the photometric and optical pulse measurements, this instrument can estimate aerosol mass concentrations higher than typical single particle counting instruments while providing size information and more accurate mass concentration information than traditional photometers. Experiments have shown that this instrument can be calibrated to measure aerosols with very different properties and yet achieve reasonable accuracy.

Fine particle counting with aerodynamic particle focusing and corona charging

The conceptual design and evaluation of a fine particle sizing and counting instrument are introduced in this paper. A corresponding laboratory prototype was developed by coupling aerodynamic particle focusing with corona charging techniques that could detect particle sizes down to 25 nm in diameter. Comparison between the prototype and a condensation particle counter (CPC) using identical monodisperse particles showed that the measurements agreed well for the particle sizes in the range of 60–300 nm.

Particle counting and numerical models: Effect of instrumental size resolution and particle shapes on optical cross-sections

The effect of instrumental size resolution measurements on numerical calculations of optical cross-sections is investigated. The particle counting instruments considered are a FSSP-300, a large scattering angle probe instrument similar to a ASASP-X, and, an aerodynamical system ELPI instrument. The scattering and hemispheric backscattering cross-sections, C sca and C bk, are calculated on the basis that the full width of the instrumental size bin should be considered in modeling. An average process is applied on these quantities over the full size bin of the instrument; they are then compared to their usual estimation on the single mean diameter D p per channel. The effect of particle shape is investigated with ellipsoids and spheres. Results show sensitivity of the optical cross-sections to the shape of the particles as well as position of the mean geometrical diameter D p of the channels within the interferences modes of the scattering efficiencies. The value of the width of the size bins, d log D, of each channel is crucial in the results. This comparison gives a useful estimation of error important in optical particle counting instruments based on inversion process of optical quantities. In addition, accuracy of size distribution measurements is found not to be representative of accuracy in the calculations of optical cross-sections.

Bacteriophage MS2: Molecular Weight and Spatial Distribution of the Protein and RNA Components by Small-Angle Neutron Scattering and Virus Counting

Small-angle neutron scattering (SANS) has been used to extend the structural characterization of the MS2 phage by examining its physical characteristics in solution. Specifically, the contrast variation technique was employed to determine the molecular weight of the individual components of the MS2 virion (protein shell and genomic RNA) and the spatial relationship of the genomic RNA to its protein shell. A consequence of this work was to evaluate a novel particle counting instrument, the integrated virus detection system (IVDS) that, in combination with SANS, has the potential to provide rapid quantitative physical characterization of unidentified viruses and phage.