Particle Board Research Articles

Development of a strong and conductive soy protein adhesive by building a hybrid structure based on multifunctional wood composite materials

In this study, a strong and multifunctional soy protein adhesive was designed and developed. It was then combined with wood units to prepare a clean and electromagnetic shielding wood-based panel via simple hot press. Specifically, bio-based raw material was prepared by grafting pyrrole (PY) and dopamine hydrochloride (DOPA) in sequence on to soy protein isolate (SPI), and then combined with AgNO3 and a self-synthesized bio cross-linker epoxidized quercetin (EQC), to develop a strong and conductive soy protein-based adhesive with mildew-proof and flame-retardant properties. A covalent cross-linked structure and noncovalent bond (hydrogen bonds and ionic bonds) were formed among SPI, EQC, DOPA, and Ag+. As well, a hybrid structure was formed via in situ polymerization of Ag NPs, resulting in an adhesive with improved water resistance. Thus, the dry and wet shear strengths of plywood bonded with resultant adhesive increased by 78% and 52.4%, respectively, relative to those of the SPI adhesive. The modified adhesive exhibited good mildew resistance (shelf life ＞ 15 d) due to the natural antibacterial properties of quercetin, and the dynamic equilibrium of Ag NPs and Ag+ in the presence of DOPA. Meanwhile, the LOI of the modified adhesive was 41.3%, which is higher than that of SPI, improving flame retardancy of the resultant plywood. Notably, the obtained adhesive exhibited conductivity owing to the presence of polypyrrole (up to 7.09 S/cm), which can be used to develop reflection-based particle board with electromagnetic shielding ability. This study provides a high-potential and feasible strategy for developing multifunctional biomass composites to replace metal and polymer materials, which is an important and practical approach to promote sustainable development of materials and reduce carbon emissions.

Nontraditional Natural Filler-Based Biocomposites for Sustainable Structures

In recent years, there has been a growing awareness and demand for global sustainability, as well as a mandate for the use of renewable and environmentally sustainable materials and processes. Due to which, massive efforts are being made to develop and nurture the next generation of composite materials that are energy efficient, environmentally friendly, and biodegradable. Light weight, lower coefficient of thermal expansion, and comparable tensile strength exhibited by natural fibers render them the choice for use in several industrial products and applications over the last decade. Natural fibers as the reinforcing entity are pitted against their synthetic variants primarily because of the superior aspects like biodegradability and excellent strength-to-weight ratio. This article presents the review on various nonconventional natural fibers such as tamarind seed and shell, Luffa cylindrica, groundnut shell, coconut coir, papaya bast, okra, and Ashoka tree seed. The flow of the chapter includes the introduction, extraction methodologies, and fabrication, and investigations of mechanical properties, applications, and sustainability are dealt in detail for nontraditional natural fibers. The okra fibers possess greater tensile strength of up to 262.8 MPa in comparison with other fibers, while the Ashoka tree seed fibers are known to possess a maximum flexural strength of up to 125 MPa. Further, these fibers are used as reinforcements in potential applications in interiors and automobile and aircraft panels and wood-based particle board composites owing to the increase in tensile and flexural strengths of composites.

Optimization of Mechanical Properties of Bonded Particle Boards Produced From Agricultural Waste Wood Chips

The aim of this research work was to optimize the production of particle boards from agricultural waste (wood chips). The mechanical properties investigated were the modulus of elasticity (MOE) and modulus of rupture (MOR). The production of particle boards was investigated under the following conditions: stacking time (14-21days), resin loading (386-463 g) and amount of agro residue (154-185 g) using Box-Behnken design. Statistically significant models (p<0.05) were developed to represent the relationship between the responses (MOE and MOR) and the independent variables. Both models showed significant fit with experimental data with R2 values of 0.99 and 0.97 respectively. Analysis of variance (ANOVA) results showed that MOE and MOR were influenced by the stacking time, amount of resin and agro residue used. Response surface methodology (RSM) was used to optimize the MOE and MOR and the optimization results showed that the maximum MOE and MOR values of 1114.09N/mm2 and 9.34 N/mm2 were respectively obtained at the optimum production conditions of stacking time, resin loading and amount of agro residue (i.e. 21days, 462.82g and 185.00 g respectively). The particle board produced at the optimized conditions satisfied the American National Standard Institute ANSI/A208.1-1999 specification for general purpose particle boards.

Design and Fabrication of Plastic Shredding Machine

Abstract: Plastic is one of the most common used materials in the world today, but, they cause serious environmental pollution and exhaustion of landfill space. The recycling of waste plastic recovers the material, which can be used to make new plastic products such as containers, plastic lumbers and particle boards. For this to happen, the waste plastic will first be the effect of plastic waste is environment problems such as: chain food disturb, contaminate ground water, air pollution, extinction anima, poisonous soil, and act. One of the handling for plastic waste is recycling. It starts with separating plastic waste by kind of plastic. The next step is crush it until it becomes small flakes. The Small flakes can be directly used for making product such as pot, filler material for mixing with road asphalt or plastic granulate for making a product by injection mold or extraction. In order to handle plastic waste into small flakes, plastic shredder can be used to realize the making of prototype of plastic shredder machine. The concept design of the shredder machine that is currently available is fairly similar. The shaft and blades are the critical components in the shredder machine that determines its performance. The geometry and orientation of the blades that were fitted into the single or double-shafts were found to directly affect the shredding performance. Therefore, this article aims to review the various geometry and orientations of the blades that give direct effect on the shredding performance, as well as identifying the research gaps related to the shredder machine for plastic waste materials.

Mitigating Indoor Air Pollution in University Dormitory: The Need for Better Ventilation and Resident Awareness

Due to the expansion of the education industry in Dubai, universities have built many dormitories. Even though Dubai has a robust indoor air quality (IAQ) stipulation for public and educational buildings, dormitories must be included. IAQ in newly constructed university dormitories can be significantly influenced by emissions from furniture made from materials such as plywood, medium-density fiberboard (MDF), or particle board (PB) that contains formaldehyde (HCHO). This study aimed to investigate and improve the IAQ in a newly constructed university dormitory. As a methodology, the study measured the concentrations of total volatile organic compound (TVOC) and HCHO in three identical rooms on different floors of a newly constructed dormitory. The experiment results showed that TVOC and HCHO were generally high, ranging from 0.23 to 18.4 ppm, up to two months after in the new dormitory, but they tended to decrease over time. The two primary factors contributing to the decrease in these pollutants were increased ventilation and reduced occupancy. Comparing the three rooms provided valuable insights into the factors influencing indoor air quality, such as the amount of infiltration through the window gaps, cooling temperatures, and humidity. The study suggests that the air quality in indoor environments can be improved by increasing ventilation, reducing occupancy, and managing the use of household items that emit pollutants. The findings can inform strategies to enhance building IAQ, promoting occupant health and well-being. From these findings, TVOC concentrations in room 1A decreased from 6.57 ppm at the first measurement to 0.13 ppm at the third measurement, while room 3B showed a decrease from 18.4 ppm to 1.16 ppm, and room 5C showed a decrease from 12.5 ppm to 0.93 ppm. HCHO concentrations also decreased, with room 1A decreasing from 2.56 ppm to 0.22 ppm, room 3B decreasing from 4.50 ppm to 2.82 ppm, and room 5C decreasing from 6.88 ppm to 2.15 ppm over the same period.

An initial investigation to explore the feasibility of fruit waste fillers for developing sustainable thermoplastic composites

The current research work is aimed to study the potential of citrus limetta peel (fruit waste) as a novel filler in thermoplastic composites. Three different sizes of citrus limetta peel (CLP) fillers were processed and their thermal characteristics such as thermo-gravimetric analysis (TGA) and derivative thermogravimetry (DTG) were evaluated to investigate the degradation behaviour of each filler size under temperature. FTIR analysis of the CLP was also done to study the structure of inter- and intra-molecular hydrogen bonding in cellulose. The morphological study was also performed on both the outer surface as well as the inner surface of CLP in order to examine the surface characteristics. Based on the thermal characteristics of CLP filler, CLP-filled thermoplastic (poly-lactic acid) composite samples (by 20% weight percentage) were successfully fabricated using the injection moulding technique and were evaluated for their thermal, mechanical, and microstructural behaviour. It has been established that CLP fillers are amenable to processing using closed-mould processes such as injection moulding with fabricated products finding possible application in non-structural products, preferably in the particle board industry. As per the feasibility analysis, CLP fillers have the potential to be commercially exploited for product development.

Effect of groundnut (Arachis hypogaea) shell ash on the properties of periwinkle shell, sawdust and cement-bonded particle boards

Effect of groundnut (Arachis hypogaea) shell ash on the properties of periwinkle shell, sawdust and cement-bonded particle boards

The Usage of Dried Breadfruit Leaves as Particle Board Material

Breadfruit plant also known as Artocarpus altilis, is a plant that lives in tropical climate. This plant has various advantages neither for consumption nor health. This makes some people interested in growing breadfruit plants. However, most people still do not know breadfruit leaves can be beneficial, so it often ends up as organic waste or compost. From the problem that has been mentioned, dried breadfruit leaves have the potential to be used for other things such as particle board material. Particle board is made from wood chips and adhesive such as resin that are processed at high temperature also pressed until it become a board. The theory and method that are used in these experiments is quantitative to know whether dried breadfruit leaves have a good quality as particle board material or not. The experiments use different variables and will be compared to determine which experiments have the best quality. With this experiments method, the expected result is that dried breadfruit leaves can be used as particle board material with a good strength and density.

Study on preparation of high-performance binderless board from Broussonetia papyrifera

Binderless particleboards were prepared without any resin adhesives from Broussonetia papyrifera trunk by hot pressing. The effects of particle size, pressing time, pressing temperature and board density on the physical and mechanical properties of binderless boards were investigated. The effects of chemical changes in Broussonetia papyrifera binderless particleboards on the board properties were investigated by chemical, spectroscopic and cellulose crystallinity analyses. The bonding performance of the latex of Broussonetia papyrifera was discussed. The results showed: (1) the smaller size of the particle, the higher internal bonding (IB) strength and lower thickness swelling (TS) of the binderless board had. The modulus of rupture (MOR), the modulus of elasticity (MOE) and the IB values of the boards increased with the increase of board density. Within a certain range, the binderless boards manufactured at higher temperature and longer pressing time had better properties. Under the optimum board manufacturing condition of 220 ℃/30 min/1.0 g/cm3, the Broussonetia papyrifera binderless board recorded a MOR 28 MPa, MOE 5.3 GPa, IB 2.74 MPa and 24 h TS of 7.4%, which met the performance requirements of Chinese national standard for heavy-duty particleboard. (2) The degradation of cellulose and hemicellulose during hot pressing resulted in decrease of cellulose and hemicellulose content and increase of extractives. Some of the degradation products form new bonding to increase the bonding strength and dimensional stability of the binderless boards. (3) The formation of pseudo-lignin and increased C–O–C and cellulose crystallinity of the boards during hot pressing contributed to high quality of the binderless boards. (4) The poplar veneers bonded with the latex of Broussonetia papyrifera had a certain bonding strength (0.6 MPa), indicating the latex played a positive role in self-bonding of the Broussonetia papyrifera particleboard.

The impact of the share of waste lignocellulosic biomass from apple orchards on the susceptibility to drilling of produced particleboards

The impact of the share of waste lignocellulosic biomass from apple orchards on the susceptibility to drilling of produced particle boards. Every year, care cuts are carried out in the orchards, which result in a significantamount of waste. This waste is a valuable source of lignocellulosic material for particleboards production. As part of this study, the influence of the share of waste apple wood on the susceptibility to drilling of particleboards was investigated. Three-layer particle boards with share of lignocellulosic waste biomass from apple orchards (0%, 25%, 50% and 75%) and density level at 650 kg/m3and 550 kg/m3 were made. The particleboards were examined for the axial force and torque that occurs during drilling. The highest value of the axial force during drilling was notice for particleboard without apple wood and a density of 650 kg/m3. While the lowest axial force during drilling was recorded for particleboard with 50% share of apple wood and density of 550 kg/m3. The obtained results allow to conclude that density of the produced particleboards and the share of apple wood waste have a statistically significant effect on the axial force during drilling. While the share of apple wood do not statistically affect the torque during drilling. In the case of the pressing unit pressure used in the particleboards production process, no statistically significant influence on the axial force and torque during drilling was found

QUALITY EVALUATION OF UHF RFID ANTENNAS AND PASSIVE TAGS ON PAPER SUBSTRATES

The effect of antenna design modification, paper substrates and relative electrical permittivity of background materials on the reflection coefficient of UHF RFID antennas was studied. Simulation software was used to modify the design and calculate the reflection coefficient of the antennas. By modifying the coupling of the dipole with the induction loop of the antennas, areduction of the simulated reflection coefficient was achieved compared to thecommercial antenna. The positive effect of antenna modification was also confirmed by measuring thereflection coefficient of antennas printed on paper by thermal transfer printing, placed on extruded polystyrene and particle board. The reflection coefficient of the modified antennas was lower when placed on extruded polystyrene, whose relative electrical permittivity was lower than particle board. After installing the memory chip to the antennas printed on paper and paperboard, the identification, reading and recording range of passive UHF RFID tags were measured after they were placed on thicker paperboard, extruded polystyrene and particle board. The positive effect of antenna modification on improving the communication quality of passive UHF RFID tags placed on background materials with a relative electrical permittivity of 2.4 to 6.7 wasconfirmed.

Emerging 3D printed thermal insulating materials for sustainable approach: A review and a way forward

AbstractThermal insulating materials are such materials that do not allow the movement of heat through themselves. The material must have lower thermal conductivity to work efficiently as an insulator. Conventionally glass wool, calcium silicates, concrete, and processed wood particle boards are well‐known thermal insulators used for construction purposes. The thermal conductivity of glass wool is near about ~0.02–0.04 W/mK, and calcium silicates are also around ~0.08 W/mK. In contrast to these fabrication techniques, 3D printing or additive manufacturing has emerged as the most in‐demand fabrication method. The scope of versatility in shapes, design, dimension, and finish that 3D printing yields are enormous, and their performance is significantly comparable and, in some cases, better than conventionally prepared materials. 3D printing includes various methods such as FDM, SLA, SLS, DIW, and so on. Recent literature has shown the fabrication of thermally insulating material using raw materials like silk fiber, fly ash, cement, polymer composite, metal oxides, and so on, through additive manufacturing. These materials have very low thermal conductivity, as low as 0.03–0.08 W/mK for SLA and DIW printed silivoxel, cellulose nanocrystals composites having 0.08–0.09 W/mK and 0.04 for PU and cork composites. The low thermal conductivity values indicate their possible and efficient application as thermal insulators.

Bio-Based Phosphate-Containing Polyester for Improvement of Fire Reaction in Wooden Particleboard.

A new phosphate-containing bio-polyester based on glycerol and citric acid was synthesized and evaluated as fire-retardant (FR) in wooden particleboards. Phosphorus pentoxide was used to first introduce phosphate esters in the glycerol followed by esterification with citric acid to produce the bio-polyester. The phosphorylated products were characterized by ATR-FTIR, 1H-NMR and TGA-FTIR. After polyester curing, they were grinded and incorporated in laboratory produced particleboards. The fire reaction performance of the boards was evaluated by cone calorimeter. An increased char residue was produced depending on the phosphorus content and the THR (Total Heat Release), PHRR (Peak of Heat Release Rate) and MAHRE (Maximum Average of the Rate of Heat Emission) were considerably reduced in presence of the FRs. Highlights: Phosphate containing bio-polyester as fire retardant in wooden particle board; Fire performance is improved; Bio-polyester acts in the condensed and gas phases; Additive effectiveness similar to ammonium polyphosphate.

Geometrical and environmental effect on fire behaviour of polyurethane foam slabs

AbstractThis study presents the results of a set of large‐scale fire tests performed on horizontal polyurethane foam slabs. Slab thickness, ignition location, and environment (free burn or corner wall) were varied over 23 individual tests. In a continuation of a previous study by the authors, four different slab thicknesses, five different ignition locations, and three environmental modification combinations were tested to examine the potential effects these parameters may have on the test outcomes. Wall configurations were composed of either gypsum plaster board or particle board wall linings and enclosed two sides of the foam slabs. The results obtained were heat release rate, peak HRR, total heat release, and effective heat of combustion, smoke production rate, total smoke production, specific extinction area and soot yield along with flame spread rate calculations obtained using a specifically designed sample tray. These were then analysed to quantify the effects of the test input parameter changes. Results highlight the influence of test input parameter changes on almost all the chosen fire metrics analysed. Slab thickness showed relatively straight forward linear changes to global metrics such as total heat release and total smoke production, while effective heat of combustion showed no change. The smoke production parameters of specific extinction area and soot yield showed minor trends towards higher values with increased slab thickness. Flame spread rates also showed an increased velocity with thicker slabs. Changes to the environment surrounding the foam slabs, from a free‐burning scenario to a corner wall configuration that obstructed two sides of the foam slab generally resulted in faster growth of HRR and higher peak values when compared to the free‐burn tests. This outcome was most obvious for the wall tests using combustible materials, where growth rates were comparative to an ultra‐fast t^2 fire, and peak HRR value rose to over triple that of the free‐burn test results. Flame spread rates were highly impacted by the addition of a corner wall, spread rates increased, and the overall pattern of spread rates across the face of the slabs changed entirely. The influence on smoke production values was minor, and for other smoke metrics, the scenario changes showed little influence. However, the values obtained for soot yields were approximately an order of magnitude lower than those given in standard reference books, such as the SFPE handbook for flexible polyurethane foam. This was an interesting additional finding as soot yield values are often directly used in CFD models to simulate smoke spread and determine life safety criteria in fire safety engineering (FSE).

Population genetic structure of a recent insect invasion: a gall midge, Asynapta groverae (Diptera: Cecidomyiidae) in South Korea since the first outbreak in 2008

Outbreaks of Asynapta groverae, an invasive mycophagous gall midge, in South Korea have been repeatedly reported since the first occurrence in 2008. This species is a nuisance to residents owing to its mass emergence from newly built and furnished apartments. Here, the levels of genetic diversity, divergence, and structure of invasive A. groverae populations were investigated to understand their ability to survive in novel locations. Population genetic analyses were performed on seven invasive populations, including the first outbreak, sporadically emerged, and two laboratory-isolated (quarantined) populations, using the mitochondrial COI sequences and the ten novel microsatellite markers developed in this study. Non-indigenous A. groverae managed to maintain their populations for 12 years despite decreased genetic polymorphisms resulting from multiple incidences of founder effects by a small number of colonists. Additionally, the advantageous sustainability of A. groverae in the particle boards from which they emerge suggests that human-mediated dispersal is plausible, which may allow for the successful spread or invasion of A. groverae to new locations. This study is one of the few examples to demonstrate that an insect species successfully invaded new regions despite exhibiting decreased genetic diversity that was maintained for a decade. These findings indicate that the high genetic diversity of the initial founding population and asexual reproduction would contribute to the successful invasion of A. groverae in novel environments.

Converting flax processing waste into value added biocomposites

Flax fibers have excellent strength and other properties preferable for textile, composites and other applications. In addition to being an important industrial crop, many studies have been reported on the use of flax fibers, flax fabrics and other flax based products as reinforcement for composites. Processing flax fibers into yarns generates considerable (up to 25%) amounts of fibrous and non-fibrous waste which is generally discarded or used for low value applications. Pure flax fiber have current selling price between 6.5 and 7 Euro/kg compared to 0.16–0.19 Euro/kg for the flax waste used in this study which could make the composites highly affordable. To realize the unique properties of flax fibers such as its relatively high strength and add value to the waste, flax processing waste were used as reinforcement for polypropylene (PP) composites. Flax waste was separated into fibrous and non-fibrous (powder) components and combined in various ratios with poly(propylene) as the matrix. A compatibilizer (maleated polypropylene) (MAPP) was used to improve the surface interaction and adhesion between reinforcement and matrix and enhance the properties. Substantial increase in strength and modulus were observed due to the addition of the compatibilizer. A compatibilizer content of 3% was found to be optimum when the tensile strength was highest at 27 MPa and tensile modulus was 1212 MPa. The thermal conductivity and noise insulation properties also showed an improvement from 0.050 to 0.039 W/mK and 0.05–0.35 respectively after the addition of the compatibilizer. Flax-PP composites have properties surpassing that of commercially available medium density particle boards and that of neat PP.

Fabrication of chitosan-flax composites with differing molecular weights and its effect on mechanical properties

An aqueous fabrication method is investigated for a composite reinforced with chitosan and flax fibers. The composite is characterized structurally, mechanically and chemically. A strong influence of molecular weight (MW) is identified on the composite properties. A strong fiber-matrix interface, which is associated with porosity and effective fiber impregnation, is achieved by applying low molecular weight (LMW) solution followed by casting using LMW or medium molecular weight (MMW) solution. Porosity is analyzed using μ-CT analysis. Increasing porosity with increasing molecular weight results in a decline of the tensile and flexural properties of the composites. The chitosan-flax composites have a low density compared to synthetic and natural fiber composites, which is a competitive advantage as a replacement material for particle board or plyboard in suspended ceilings, furniture compartments, sports or leisure equipment. A multiscale simulation is carried out to compute the directional effective elastic properties and predicts a potential 21% improvement of the tensile modulus if the process is optimized. This work shows the potential of chitosan-flax composites as a sustainable green material with an aqueous fabrication procedure and useful mechanical properties.

Influence of Isocyanate Content and Hot-Pressing Temperatures on the Physical–Mechanical Properties of Particleboard Bonded with a Hybrid Urea–Formaldehyde/Isocyanate Adhesive

Particleboard (PB) is mainly produced using urea–formaldehyde (UF) adhesive. However, the low hydrolytic stability of UF leads to poor water resistance by the PB. This research aimed to analyze the effect of hot-pressing temperatures and the addition of methylene diphenyl diisocyanate (MDI) in UF adhesive on the physical and mechanical properties of PB. The first experiment focused on pressing temperature treatments including 130, 140, 150, and 160 °C. The particles were bonded using a combination of UF and MDI resin at a ratio of 70/30 (%w/w). Furthermore, the second experiment focused on UF/MDI ratio treatment, including 100/0, 85/15, 70/30, and 55/45 (%w/w), and the particles were pressed at 140°C. All of the single-layer particleboard in this research were produced in 250 × 250 mm, with a target thickness and density of 10 mm and 750 kg/m3, respectively. This research used 12% resin content based on oven-dry weight wood shaving. The pressing time and pressing pressure were determined to be 10 min and 2.5 N/mm2, respectively. Before the tests, the board was conditioned for 7 days. When studying the effect of treatment temperature, good physical properties (thickness swelling and water absorption) and mechanical properties (MOR and MOE) were obtained at 140 °C. However, no significant difference was observed in the UF/MDI ratio between 85/15 and 55/45 using the same temperature. The increase in the MDI adhesive ratio improves the MOE and MOR values. However, the internal bond was the contrary. This study suggests that a combination of UF/MDI at a ratio of 85/15 and hot-pressing temperature at 140 °C could produce a PB panel that meets a type 8 particleboard according to the JIS A5908-2003 standard and type P2 according to the EN 312-2010 standard.

Particle board using rice husk and coconut fibre

Particle board using rice husk and coconut fibre

Adhesives free bark panels: An alternative application for a waste material.

The proportion of bark in tree trunks is in the range of ~ 10-20%. This large amount of material is currently mainly considered as a by- or even waste-product by the timber processing industry. Recently, efforts towards the use of bark have been made, e.g. as a raw material to harvest different chemical compounds or as an additive for wood particle boards. Our motivation for this work was to keep the bark in an almost natural state and explore alternative processes and applications for use. The traditional method of de-barking tree trunks by peeling was used to harvest large bark pieces. Two pieces of peeled bark were placed crosswise, with the rhytidom side (outer bark) facing each other. After different conditioning steps, bark pieces were hot pressed to panels without adding adhesives. These experiments on bark samples of different Central European tree species suggest that production of panels with species dependent properties is possible and feasible. This is a step towards producing sustainable panels by using a natural waste material, while retaining its beneficial structure and its natural chemical composition.