Additive manufacturing techniques can enable the fabrication of batteries in nonconventional form factors, enabling higher practical energy densities due to improved power source packing efficiency. Furthermore, energy density can be improved by transitioning from conventional Li-ion materials to lithium metal anodes and conversion cathodes. Iron disulfide (FeS2) and iron trifluoride (FeF3) are two promising conversion cathodes of commercial and academic interest, but the 3D printing of inks made from these materials for custom-form battery applications has yet to be demonstrated. In this work, the deposition of FeS2 and FeF3 inks are investigated and optimized using direct-ink-write (DIW) 3D printing, in addition to the development of printable separators and packages to produce custom-form batteries. Two distinct custom form-factors, one on wave-shaped current collectors and the other on cylindrical rod current collectors, are demonstrated and shown to exhibit performance similar to coin cells when conventional Celgard separators are used. Additionally, FeF3 cells were integrated with a DIW printed separator consisting of an electrolyte exchanged PVDF-HFP based ionogel [1]. In the case of FeS2, it was found that cathodes with a ridged surface, produced from the filamentary extrusion of highly concentrated inks (60-70% solids w/w%) exhibited optimal power, uniformity, and stability [2]. Finally, progress toward fully-printing custom-form batteries using metal powder bed printed cases and stereolithographically printed gaskets is demonstrated. Overall, the additive manufacturing of conversion electrodes, separators, and battery packaging is shown to be a viable path toward the making of custom-form cells. More broadly, electrode ridging is found to optimize rate capability, a finding that may have broad impact beyond FeS2, FeF3 and additive manufacturing.[1] A.S. Lapp, L.C. Merrill, B.R. Wygant, D.S. Ashby, A.S. Bhandarkar, A. Zhang, E.J. Fuller, K.L. Harrison, T.N. Lambert, and A.A. Talin. Room Temperature Pseudo-Solid State Iron Fluoride Conversion Battery with High Ionic Conductivity. ACS Applied Materials & Interfaces 15, 893-902, 2022.[2] J.A. Cardenas, J.P. Bullivant, I.V. Kolesnichenko, D.J. Roach, M.A. Gallegos, E.N. Coker, T.N. Lambert, E. Allcorn, A.A. Talin, A.W. Cook, and K.L. Harrison. 3D Printing of Ridged FeS2 Cathodes for Improved Rate Capability and Custom-Form Lithium Batteries. ACS Applied Materials & Interfaces 14, 45342-45351. 2022.