Oxidation Resistance Properties Research Articles

Lignin-enhanced wet strength and UV-Blocking properties of nanocellulose-based composite films obtained by casting/hot-pressing methods

We composited nanocellulose, lignin and polyvinyl alcohol (PVA) by using borax as a cross-linking agent, and prepared nanocellulose-based composite films by two simple and convenient methods of the casting and hot-pressing. Results showed that the molding method affected the film properties. The hot-pressing composite film exhibited smoother surface and tighter structures, while the casting one exhibited better stretchability. The composite films showed a good tensile strength (casting: 149.56 MPa; hot-pressing: 179.68 MPa). Due to the addition of lignin, the composite films were endowed with good UV-blocking capabilities, wet strength, oxidation resistance and bacteriostatic properties. The composite film has good application prospects in the field of food packaging and UV-shielding.

The structure and properties of high-entropy (MoTaNbZrHf)-Si-B coatings deposited by DCMS and HIPIMS methods using the multilayer target

This article reports the results of comparative studies of the composition, structure, high-temperature oxidation resistance, mechanical and tribological properties of (MoTaNbZrHf)-Si-B coatings prepared at an identical average power of 1 kW by direct current magnetron sputtering (DCMS) and high-power impulse magnetron sputtering (HIPIMS). Switching from the DCMS to the HIPIMS mode is found to increase adhesion and crack resistance of the coatings and their wear resistance under friction sliding and cyclic impact conditions, as well as reduce the depth of oxidation at 1300 °C threefold. The record-breaking values of high-temperature oxidation resistance at 1500 °C are achieved due to formation of a surface film based on the borosilicate glass (a-Si:B:O) containing crystallites of the t-HfSiO4, o-Ta2O5, m-HfO2, and m-ZrO2 phases.

Fabrication of mechanically alloyed high entropy alloys (20-Fe-20Cr-20Ni-20Mn-20Ti) modified carbon paste electrode sensor for the cyclic voltammetric determination of methyl orange

We have successfully fabricated high entropy alloys (HEA) of composition 20-Fe-20Cr-20Ni-20Mn-20Ti by ball milling method for 20 h after optimizing the milling parameters. Generally, the HEAs are very popular for their multi-elemental cocktail effect and exhibit excellent high temperature oxidation resistance, high strength, electromagnetic, wear and corrosion resistance properties. But, HEAs also exhibit significant electrocatalytic properties due to their unique morphology, composition, and structure. Therefore, we have used planetary ball milled HEA powders for the electrochemical determination of methyl orange (MO). MO is recalcitrant and very difficult to degrade and can affect the humans as well as the environment. Therefore, we must determine the presence of MO. We have investigated the effect of scan rate, modifier and analyte concentration, and the pH variation on the anodic peak current (Ipa) of MO. The calculated active syrface area of bare carbon paste electrode (BCPE) and HEA-modified carbon paste electrode (HEA-MCPE) were found to be 0.041 cm2 and 0.137 cm2 respectively. We have obtained the maximum oxidation peak current for the 8 mg HEA-MCPE at a pH of 7.2 during the electrochemical oxidation of MO. The increased Ipa in basic medium is due to structural transformation of MO from quinoid form (in acidic medium) to azo structure (in basic medium). We have also calculated the number of electrons and the protons involved in the electrochemical reaction. The calculated values of detection limit (DL) and quantification limit (QL) of 8 mg HEA-MCPE was found to be 0.114 × 10−8 M and 0.38 × 10−8 M respectively.

Effect of Fe doped Co–Ni protective coatings on the oxidation behavior and electrical properties of SOFC alloy interconnect materials

In order to enhance the oxidation resistance and electrical properties of interconnects for solid oxide fuel cells (SOFCs), three Co–Ni alloy coatings with varying contents of Fe doping were prepared onto SUS 430 substrate using electroplating method and oxidized in air at 800 °C for 1000 h. The experimental results demonstrated that the alloy coating significantly enhanced both the oxidation resistance and electrical properties of the interconnect substrate. The multi-layer oxidation structure blocked Cr from diffusing outward. Notably, the (Co,Fe)3O4/(Ni,Co)O in the oxidized layer of 5% Fe doped Co–Ni coated steel completely transformed into (Fe,Co,Ni)3O4 spinel layer after long term oxidation, which had the lowest activation energy and the strongest ability of restricting oxygen diffusion inward. Thus, the 5% Fe doped Co–Ni coated steel showed superior oxidation resistance (kp = 8.76 × 10−14 g2 cm−4 s−1) and excellent electrical properties (ASR = 13.19 mΩ cm2) following oxidation for 1000 h.

Investigating the Age-Dependent behavior of MoS2-hBN nanohybrid additives on the rheological properties of diesel engine oil

This study utilizes Design of Experiment (DOE) to optimize the viscosity of MoS2-hBN nanolubricants, synthesized using a microwave synthesis platform that significantly reduces synthesis time and energy consumption compared to other methods. The investigation focuses on viscosity and aging characteristics, aiming to understand the relationship between nanolubricant viscosity and key factors: nanoparticle concentration, temperature, and shear rate. The study shows that the optimal concentration of MoS2-hBN nanoparticles is 0.05 wt%. At this concentration, when subjected to a shear rate of 200 (1/s) and a temperature of 100°C, the highest viscosity recorded is 12.87 mPa·s. In contrast, at 40°C and a shear rate of 50 (1/s), the lowest viscosity measured is 113.42 mPa·s. Experimental validation confirms the accuracy of the model predictions. The study also examines MoS2-hBN nanolubricant aging behavior under constant high-temperature conditions (100 °C for 120 h), providing insights into its thermal stability, tribological performance, oxidation resistance, and thermal conductivity properties. Compared to SAE20W40 base oil, the nanolubricant reduces friction and wear, forming a protective boundary film to mitigate surface damage. It exhibits enhanced oxidation stability, acting as a free radical scavenger, and improved thermal conductivity due to increased heat transfer efficiency facilitated by nanoparticles. These findings highlight the potential of MoS2-hBN nanolubricant for high-temperature applications, contributing to enhanced engine performance and durability.

Oxygen permeation mass transfer modeling and onion-like micromechanical modeling to predict the effect of multilayered interface on oxidation resistance and mechanical properties of composites

To predict oxidative damage of interfaces and fibers under high temperature aerobic environment and mechanical strength of composites before and after oxidation, oxygen permeation mass transfer modeling and onion-like micromechanical modeling of multilayered interface were proposed. The oxygen mass transfer theory and oxidation damage theory of PyC interface were used to establish the two models. The oxidative damage of PyC interface was extended to (PyC-SiC)n multilayered interface, and transformation of SiC phase and microcracks caused by thermal mismatch were also considered. The law of oxygen permeation mass transfer and the evolution of fiber oxidative damage in the “Carbon fiber/(PyC-SiC)n multilayered interface” region were revealed. The mechanical strength of composites under different interface layers was researched, resembling an onion-like wrapping in layers from the core outwards. Furthermore, Cf@(PyC-SiC)n/SiC(n = 1/2/3/4) composites were prepared by chemical vapor infiltration (CVI) method. The mechanical properties of the composites were tested before and after oxidation. A comparison was made between the experimental and predicted tensile strengths before and after oxidation. The predicted results of tensile strength were found to be in good agreement with the experimental ones. In addition, the results show that PyC-SiC multilayered interface has a positive effect on the tensile strength of the composites, mainly as the cracks are deflected and branched by the multilayered interface to promote the multistage pull-out of the fibers. With the increase of interface number, the oxygen diffusion path was lengthened and zigzagged, reducing the oxidative damage of fiber and interface.

The construction of structural defects in MoAlB thin films by leveraging the enhanced Kirkendall effect for improved infrared stealth performance

MoAlB, known for its exceptional oxidation resistance and anti-ablation properties, holds significant promise as a protective thin film for high-temperature components in military equipment. However, the high thermal conductivity of MoAlB poses a challenge to its compatibility with infrared stealth performance. In this study, structural defects were intentionally implanted into the MoAlB thin film by leveraging the amplified Kirkendall effect to hinder heat propagation. The results revealed that the MoAlB MAB phase thin film with a notable amount of edge dislocations was achieved by subjecting the post-annealed (Mo–B)/Al nanostructured multilayers (NMs) to an elevated temperature of 700 °C. The room-temperature resistivity of the thin film was 1.43 μΩ m. Furthermore, the infrared emissivity of the thin film was assessed within the mid-infrared wavelength range, ranging from 0.11 to 0.25. Simultaneously, the resulting thin film was found to possess a low thermal conductivity of 11.44 W m−1 K−1, consequently achieving excellent infrared stealth capability.

Unveiling the oxidation mechanism of CrTaTiMo refractory medium-entropy alloys: A synergy of density functional theory and ab initio molecular dynamics

The demand for advanced materials capable of withstanding extreme high-temperature conditions has led to the development of novel High-Entropy Alloys (HEAs). Recent works indicate that forming a CrTaO4 protection layer gives HEAs excellent long-term oxidation resistance. In this study, the high-temperature oxidation resistance properties of CrTaTiMo Refractory Medium-Entropy Alloys (RMEAs) were assessed by Density Functional Theory (DFT) and ab initio Molecular Dynamics (AIMD). Through the oxygen adsorption and diffusion calculations, we demonstrated the preferential oxygen adsorption sequence on the surface of the RMEA as Ti, Ta, Cr, and Mo. Furthermore, our analysis identified the sites featuring Ta as subsurface atoms were the weakest locations for oxygen atom diffusion. The dynamic oxidation mechanism of oxygen molecules on CrTaTiMo RMEA was investigated by AIMD simulations. The results confirmed that the adsorption and dissociation of O2 molecules on the alloy surface. Additionally, the diffusion of the O atom took place at temperatures greater than 873 K and confirmed the O-attracting feature of Ta atoms. Moreover, electronic structure calculations confirmed the bonding of oxygen atoms with those four metal elements. This study could serve as a valuable reference for the strategic development of the CrTaTiMo-based RMEAs or RHEAs for high-temperature, long-term oxidation resistance applications.

High temperature oxidation behavior and microstructure evolution of medium Mn steel

The phase transition, microstructure evolution and oxidation behavior of Fe-0.2C-12Mn-3Al-2Cu-xNi steel during the oxidation process for 120 min at 1050 °C-1200 °C were systematically studied. The twin boundaries will provide rapid channels for the oxygen atoms diffusion, while the (110) and (111) grain orientations show a low oxidation resistance property, which also then promote the oxygen atoms diffuse along grain boundaries. Cu and Ni enrichment areas were formed on the subsurface in the 1100 °C-1200 °C oxidation stage, which limited the ion diffusion rate on the subsurface and prevented the further growth of the oxide layer. The oxidation temperature, Mn concentration gradient and [CuNi] rich region on the subsurface contribute to multi-oxide layer structure: Mn deficient region, Mn rich region, transition layer and inner oxide layer. The Mn deficient region with rough surface is mainly composed of Fe2O3, Fe3O4 and Mn3O4, while the Mn rich region is mainly composed of FeO and MnO. The honeycomb transition layer and inner oxide layer is composed of FeO, MnO, MnAl2O4, and Al2O3.

Deposition voltages on the phase evolutions, microstructures, and oxidation behaviors of thermal-resistance Glass-MoSi2-SiC coating

ABSTRACT Due to the high oxidation activities at high temperatures, traditional SiC coating was difficult to act as an antioxidant material for ages. In this case, the multilayered Glass-MoSi2-SiC coating was fabricated on the C/C substrate, combined with hydrothermal electrophoresis deposition and simple embedding process. It was found that the composite obtained at 10 V performed outstanding combinations of oxidation resistance and thermal shock resistance properties. The weight loss of this Glass-MoSi2-SiC-C/C composite was only 0.99% after 212 h oxidation at 1773 K. After thermal shock for 130 times, the mass was just 0.05% lower than that of the initial. These excellent heat-resistant performances were much better than those in similar reports, which was attributed to the suitable coating composition and dense interlayer structure. As oxidized at 1773 K, the in-situ SiO2 phases had a self-healing ability to fill micropores and microcracks to protect the structure. The structure failure was related to SiO2 volatilization. This study emphasized the importance of simple techniques in the thermal-resistance coating fields at multiple length scales.

Self-densification behaviors and oxidation resistance properties of a slurry-derived ZrB2-SiC coating with kyanite additive

The great advantages of component designability, operation convenience, and cost reduction make the slurry-sintering method promising for preparing oxidation resistant coatings. However, the porous structure caused by the volatilization of liquid in the slurry and shrinkage of particles in the pressureless sintering limits its practical and wide application. Herein, a dense ZrB2-SiC coating with improved oxidation resistance was fabricated via a slurry-sintering method on C/SiC composites by introducing kyanite into the slurry. The self-densification of the coating is achieved due to the volume expansion of 26.1 % related to the irreversible thermal transformation from kyanite to mullite during sintering. The resultant dense coating with a thickness of 150 μm shows the good interfacial bonding strength of 19.2 MPa and the low weight changes of 1.7 %, −0.6 %, and −1.7 % at 800 °C, 1000 °C, and 1200 °C for 40-h oxidation, respectively.

Theoretical study on the effects of alloying elements on oxygen-adsorption properties of the Ti2AlNb surface

Ti2AlNb-based alloys own excellent mechanical properties and have great application potential in aero-engine. However, their high temperature oxidation resistance should be improved for long-serving process. Alloying is one of the most effective ways to improve their oxidation resistance properties. The substitution stability and segregation property of the alloying elements on the Ti2AlNb surface are first studied via first principles calculations. Twelve alloying elements of the Si, Sc, V, Cr, Mn, Fe, Y, Zr, Mo, Hf, Ta and W are considered in this work. The effects of alloying elements on the oxygen adsorption properties of Ti2AlNb surface are then studied. The Si, Sc, Y, Zr and Hf elements prefer to occupy the surficial slab indicating a strong segregation phenomenon, while others have not such a tendency. The influence of these alloying elements on the adsorption behaviors of oxygen atom on the Ti2AlNb surface was calculated. It was found that the adsorption energy of oxygen increased in alloying element contained system comparing with the undoped system. It is most obvious when the alloying element substitution for the Ti, the adsorption energy increase more than 0.5 eV. The alloying elements can help to inhibit the adsorption of oxygen on Ti2AlNb surface by affecting the bonding characteristics of oxygen, and thereby improving the oxidation resistance of the alloy.

Comparative study of Ni-TaC composites via high-energy ball milling activation and spark plasma sintering: Reinforcement, densification, oxidation resistance, and mechanical property

In this study, metal matrix composites (MMCs) were produced using nickel (Ni) and tantalum carbide (TaC) powders by high-energy ball milling, and their structural characteristics and microstructural evolution against reinforcement interactions were investigated. The nominal compositions of the Ni-TaC composites were Ni (5, 10, 15, and 20) vol% TaC. The formation of the ductile-brittle (Ni-TaC) components was affected by the continued severe deformation caused by the high-energy ball milling. As a result, a Ni0.92Ta0.08 solid solution was formed, which influenced the lattice distortion and peak shift. The Ni-TaC composites were densely consolidated by spark plasma sintering at 900°C and 60 MPa. The effect of the TaC on the sinterability and mechanical properties of Ni-TaC composites was analyzed based on the shrinkage rate, densification strain, densification strain, uniform distribution of carbide phase in the Ni matrix, grain size, and morphology of crack propagation. Oxidation behavior was analyzed by scanning electron microscopy with energy dispersive X-ray diffraction. The results indicate that the formation of the NiO and TaO2 passive layer for Ni- 15 vol% TaC composites resulted in a 12 µm (thick) oxide layer. This was the thinnest oxide layer on surface at oxidation 1000°C.

The Effect of Nb, Ta, and Ti on the Oxidation of a New Polycrystalline Ni-Based Superalloy

The effect of variations in Nb, Ta, and Ti concentrations in exchange for Al on the oxidation resistance of a new polycrystalline Ni-based superalloy (C19) was studied in air at 800 °C for up to 1000 h. An external scale of Ti-doped Cr2O3 and a sub-scale of discontinuous Al2O3 intrusions formed on the surface of all the studied alloys. Contrary to other reports, increasing the Nb concentration improved the oxidation performance and may have promoted the formation of a CrTaO4 layer, thereby reducing oxygen ingress. The addition of Ta also significantly improved oxidation resistance and reduced the depth of the Al2O3 intrusions. Increasing the Ti concentration did not significantly affect the oxidation performance, potentially due to the relatively low Ti concentrations investigated. Several of the studied alloys with modified Ta and Ti concentrations showed regions of continuous Al2O3 scale formation, suggesting that the compositions are in a transition regime between Cr2O3-forming and Al2O3-forming behaviour. The findings suggested that part of the Ti content in C19 could potentially be replaced with Nb, Ta and/or other elements to further enhance oxidation resistance and other desirable properties. Overall, the insights gained could serve as a guide to optimise the composition of C19 and similar alloys for enhanced oxidation resistance.

Microstructure and mechanical properties of a first-generation single crystal superalloy CMSX-6

CMSX-6 alloy is a first generation of single crystal high temperature alloy and has been widely applied for the aeroengine and gas turbine blades. In the present study, the microstructure, tensile properties, stress rupture properties and fracture properties of the as-cast and heat-treated CMSX-6 alloy were investigated. The experimental results show that under the heat-treated condition the γ′ phase was about 0.5 μm, the volume fraction was about 66%, and the residual eutectic phase volume was 2%~5%. The tensile and stress rupture properties was similar that of the first generation of single crystal alloys, DD3 and DD407 developed by Beijing Institute of Aeronautical Materials and General Institute of Iron and Steel Research, China. And the results also indicate that CMSX-6 alloy has good fracture properties, oxidation resistance properties and corrosion resistance properties, and therefore CMSX-6 alloy has very good application prospect for the aeroengine and gas turbine blades materials.

Synergistic enhancement of thermomechanical properties and oxidation resistance in aligned Co-continuous carbon-ceramic hybrid fibers.

Carbon fibers are highly valued for their lightweight characteristics, outstanding mechanical properties, and cost-efficiency. However, their limited oxidation resistance and low thermomechanical stability in hot air impose constraints on their utilization. Here, we present an approach to simultaneously achieve high thermomechanical properties and high-temperature oxidation resistance in carbon-ceramic hybrid fibers featuring a highly aligned co-continuous topological structure through a continuous process. These hybrid fibers exhibit superior mechanical properties compared to pure carbon fibers with the same diameter (20 μm), including a tensile strength of 2.0 ± 0.2 GPa, Young's modulus of 175 ± 34 GPa, and elongation at break of 1.3 ± 0.2%. Moreover, when subjected to thermal exposure under stress loading conditions in air, the ceramic constituents form a protective oxidized ceramic layer that effectively mitigates thermal oxidation and mechanical loading effects at elevated temperatures, surpassing the performance of carbon fibers. Our discovery offers a promising avenue for bridging the performance gap between cost-effective high-strength carbon fibers and expensive SiC counterparts with exceptional oxidation resistance, which can be applied in many fields wherever high thermomechanical loading and oxidation-resistant properties are important.

Theoretical study of the effects of alloying elements on TiO2/Ti2AlNb interface adhesion properties.

Ti2AlNb-based alloys are expected to be applied in the manufacture of parts of aeroengines to achieve the goal of increasing the thrust-to-weight ratio. However, the poor high temperature oxidation resistance of these alloys may hinder their applications. Alloying has been proven to be effective in improving oxidation resistance properties. However, the selection of alloying elements and their influence mechanisms are rarely studied. The TiO2/Ti2AlNb interface bonding interactions and the effects of alloying elements of Si, Sc, Y, Zr, Mo and Hf were investigated via first principles calculations. The separation energy and electronic structure were studied to explore the bonding interactions between the oxide scale and Ti2AlNb matrix. When Zr and Hf are used to replace Al, the bonding properties of the TiO2/Ti2AlNb interface are improved. The tensile and shear deformations of the interfacial zones are applied to study the influence of alloying elements on the TiO2 oxide spalling on Ti2AlNb. The tensile strength is increased by more than 2 GPa when Nb is substituted by the Sc, Zr and Hf elements. Therefore, Sc, Zr, and Hf are beneficial for inhibiting oxide spalling and will have great potential to improve the oxidation resistance properties.

RESEARCH OF THERMAL INFLUENCE ON THE CHANGE OF THE SURFACE LAYER OF DIAMONDS AND ASSOCIATED TOOL MATERIALS (REVIEW)

Attention is drawn to the fact that the issues of effective processing of such fragile, difficult-to-process materials as mono- and polycrystalline diamonds are currently being discussed in the literature, including CVD diamond films, sapphire, etc. For the most part, such processing is faced with the issues of thermal impact on the surface of the tool material, taking into account the defects of the diamonds that undergo processing, directed impact on the surface of such diamonds, heat and modification of the surface of diamonds and accompanying tool materials.
 In this review, attention is focused on the newest modern developments, namely 2023, in the features of thermal effects on carbon materials, diamond, and steel. Studies are shown in the direction of directed changes in the surface of diamonds: obtaining the surface of OH-diamonds and H-diamonds, doping diamond, and changing the contact of the diamond surface with Fe and W. Special attention is paid to the application of various protective coatings on the surface of diamonds and related tool materials (steels, ceramics and hard alloys). At the same time, the greatest attention is paid to metal and nitride coatings, that is, this direction has recently become important and relevant.
 Various models of doped diamond, places of adsorption of O atoms on its various surfaces, and the subsequent process of the reaction of the O2 molecule with the C atom are considered. The results show that the multi-alloy diamond model has the highest activation energy, which reflects the best properties of oxidation resistance. Research shows that diamond with a rough surface has a larger surface area and higher electronegativity than normal diamond, which improves the adhesion between the Ni-based bond and the diamond with a rough surface.

Tuning microstructures of polyacrylonitrile-based carbon fibers by catalytic influence of boron for enhancement of mechanical properties and oxidation resistance

Boron catalytic graphitization of carbon fibers (CFs) is an effective methodology for reducing energy costs with the enhancement of tensile and oxidation resistance properties by re-constructing the crystal structure of CFs. Herein, a microwave plasma graphitization system for boron catalytic graphitization was devised. The effect of boron on microstructure and properties of CFs during boron catalytic graphitization process was investigated and analyzed. The mechanism of boron doping in different graphitization times was proposed. Furthermore, the results show that the tensile properties and oxidation resistance of CFs are improved and directly related to the microstructure of CFs, which depends on the different boron catalytic graphitization stages. This work provides the effect of boron on microstructure and properties of CFs during microwave plasma catalytic graphitization in different graphitization times and has important implications for deeply understanding the boron catalytic graphitization process which is beneficial for the preparation of CFs with excellent performance.

Carbon vacancies enhanced oxidation resistance of high-entropy carbides (Ti0.2V0.2Nb0.2Mo0.2W0.2)Cx

High-entropy carbides have attracted considerable attention owing to their high melting point and excellent mechanical properties at high temperatures. However, exposures to high temperature environments are often accompanied by oxidation problems. Previous studies generally focused on improving oxidation properties by adding antioxidant elements. However, improving the oxidation properties intrinsically by modifying the crystal structure is still lacking. In this work, we innovative introduced tunable carbon vacancies into high-entropy carbides successfully.Consequently, the oxidation property of high-entropy carbides was improved, with the effect of carbon vacancies on the oxidation property was systematically investigated in this study. The (Ti0.2V0.2Nb0.2Mo0.2W0.2)Cx exhibits the best oxidation resistance property when x = 0.7, with the highest initial oxidation temperature and peak weight gain temperature (950.2 °C) and the lowest mass gain rate (25.2 %). This is mainly attributed to the formation of a higher number of carbonaceous oxides, which hinder the internal oxidation process.