Organic Solar Modules Research Articles

Enhancing charge carrier dynamics with an N-type polymer guest for printable ternary organic solar modules

The ternary strategy offers a promising route to enhance the power conversion efficiencies (PCEs) of organic solar cells (OSCs). In this contribution, we focus on the state-of-the-art binary system PM6:L8-BO and reveal how the n-type polymer guest (PYIT) in the PM6:L8-BO:PYIT ternary system enhances carrier dynamics, thereby improving both efficiency and scalability for large-area printable OSC modules. These benefits are primarily attributed to two key factors: (i) the excellent miscibility of the PYIT guest with the host materials, coupled with the chain-dominant structure and high crystallinity nature of the PYIT polymer, which creates additional pathways for carrier transport and charge transfer; (ii) the incorporation of PYIT, which limits the excessive aggregation of L8-BO, improves molecular packing, and reduces film defects, thereby enhancing exciton dynamics. These optimizations lead to an increase in PCEs from 17.58% in the binary system to 18.59% in the ternary OSC, with improvements across all photovoltaic parameters. More importantly, the PM6:L8-BO:PYIT ternary system exhibits excellent compatibility with large-area printing processes, as demonstrated by a doctor blading OSC module achieving 15.57% PCE over an area of 11.7 cm2. This work highlights the potential of the ternary methodology in tuning the physical properties of OSCs while enhancing both performance and scalability.

Realizing the potential of scalable and stable semitransparent organic solar modules

Realizing the potential of scalable and stable semitransparent organic solar modules

Unraveling the impacts of intermolecular interaction on morphology evolution for highly efficient organic solar cells and modules

Unraveling the impacts of intermolecular interaction on morphology evolution for highly efficient organic solar cells and modules

Constraining the Excessive Aggregation of Non-Fullerene Acceptor Molecules Enables Organic Solar Modules with the Efficiency >16.

Translating high-performance organic solar cell (OSC) materials from spin-coating to scalable processing is imperative for advancing organic photovoltaics. For bridging the gap between laboratory research and industrialization, it is essential to understand the structural formation dynamics within the photoactive layer during printing processes. In this study, two typical printing-compatible solvents in the doctor-blading process are employed to explore the intricate mechanisms governing the thin-film formation in the state-of-the-art photovoltaic system PM6:L8-BO. Our findings highlight the synergistic influence of both the donor polymer PM6 and the solvent with a high boiling point on the structural dynamics of L8-BO within the photoactive layer, significantly influencing its morphological properties. The optimized processing strategy effectively suppresses the excessive aggregation of L8-BO during the slow drying process in doctor-blading, enhancing thin-film crystallization with preferential molecular orientation. These improvements facilitate more efficient charge transport, suppress thin-film defects and charge recombination, and finally enhance the upscaling potential. Consequently, the optimized PM6:L8-BO OSCs demonstrate power conversion efficiencies of 18.42% in small-area devices (0.064 cm2) and 16.02% in modules (11.70 cm2), respectively. Overall, this research provides valuable insights into the interplay among thin-film formation kinetics, structure dynamics, and device performance in scalable processing.

Unravel the Distinctive Roles of Liquid and Solid Additives in Blade‐Coated Active Layer for Organic Solar Cell Modules

AbstractAlthough encouraging progress in spin‐coated small‐area organic solar cells (OSCs), reducing efficiency loss caused by differences in film uniformity and morphology when up‐scaled to large‐area modules through meniscus‐guided coating is an important but unsolved issue. In this work, in‐depth research is conducted on the influence of both liquid and solid additives on the film uniformity and morphology of active layer in blade‐coated PM6:L8‐BO binary system. The study reveals that high boiling point liquid additives like 1,8‐diiodooctane (DIO) used in blade‐coating not only delay the volatilization of the solvent but also trigger the Marangoni flow in the same direction as capillary flow, causing excessive aggregation of acceptors, therefore destroying device performance. On the contrary, the solid additive 2‐Iododiphenyl ether (IDPE), which is first reported in this work, can preserve the mechanism for improving device performance while effectively suppressing the excessive aggregation of acceptors during the film‐forming process in blade‐coating from halogen‐free solvent of toluene, resulting in highly homogeneous large‐area active layer films. Consequently, organic solar modules with an impressive efficiency of 15.34% with a total module area of 18.90 cm2 via blade‐coating based on PM6:L8‐BO are achieved. This study not only provides a deep understanding on the effect of liquid and solid additives during blade‐coating from the perspective of fluid mechanisms but also gives a pathway for the development of green solvent printed high‐efficiency OSCs.

Asymmetrical Elongation of Branched Alkyl Chains in Non‐Fullerene Acceptors for Large‐Area Organic Solar Modules

AbstractWith the drive toward the development of large‐area organic solar cells (OSCs), there is a critical need for advanced fabrication techniques that ensure both their efficiency and scalability. In particular, a shift from toxic halogenated solvents to safer non‐halogenated alternatives such as o‐xylene, which have lower environmental and health impacts, is required. However, transitioning to non‐halogenated solvents can lead to serious problems, including aggregation within the active layer, which compromises film morphology and the resulting efficiency of OSCs. To address this aggregation, in the present study, the 2‐ethylhexyl (EH) groups in L8‐BO(EH‐EH) are replaced with longer chains (2‐heptylundecyl [HU], 2‐decyltetradecyl [DT], and 2‐dodecylhexadecyl [DH] groups) to synthesize the non‐fullerene acceptors (NFAs) of L8‐BO(HU‐HU), L8‐BO(HU‐DT), and L8‐BO(HU‐DH). The NFAs with the longer alkyl chains are highly soluble in o‐xylene and produce highly uniform films, making them more suitable for use in large‐area OSCs. Using the NFAs, slot‐die‐coated organic solar modules with an active area of 200 cm2 are fabricated; the L8‐BO(HU‐DT)‐based module exhibits an impressive power conversion efficiency of 11.44%. This work thus underscores the asymmetrical elongation of alkyl chains in the NFAs to mitigate severe NFA phase separation and improve film printability in the practical production of organic solar modules.

Inner/Outer Side Chain Engineering of Non-Fullerene Acceptors for Efficient Large-Area Organic Solar Modules Based on Non-Halogenated Solution Processing in Air.

Achieving efficient and large-area organic solar modules via non-halogenated solution processing is vital for the commercialization yet challenging. The primary hurdle is the conservation of the ideal film-formation kinetics and bulk-heterojunction (BHJ) morphology of large-area organic solar cells (OSCs). A cutting-edge non-fullerene acceptor (NFA), Y6, shows efficient power conversion efficiencies (PCEs) when processed with toxic halogenated solvents, but exhibits poor solubility in non-halogenated solvents, resulting in suboptimal morphology. Therefore, in this study, the impact of modifying the inner and outer side-chains of Y6 on OSC performance is investigated. The study reveals that blending a polymer donor, PM6, with one of the modified NFAs, namely N-HD, achieved an impressive PCE of 18.3% on a small-area OSC. This modified NFA displays improved solubility in o-xylene at room temperature, which facilitated the formation of a favorable BHJ morphology. A large-area (55 cm2) sub-module delivered an impressive PCE of 12.2% based on N-HD using o-xylene under ambient conditions. These findings underscore the significant impact of the modified Y6 derivatives on structural arrangements and film processing over a large-area module at room temperature. Consequently, these results are poised to deepen the comprehension of the scaling challenges encountered in OSCs and may contribute to their commercialization.

Nitrogen-Blowing Assisted Strategy for Fabricating Large-Area Organic Solar Modules with an Efficiency of 15.6.

Organic solar cells (OSCs) are one of the most promising photovoltaic technologies due to their affordability and adaptability. However, upscaling is a critical issue that hinders the commercialization of OSCs. A significant challenge is the lack of cost-effective and facile techniques to modulate the morphology of the active layers. The slow solvent evaporation leads to an unfavorable phase separation, thus resulting in a low power conversion efficiency (PCE) of organic solar modules. Here, a nitrogen-blowing assisted method is developed to fabricate a large-area organic solar module (active area = 12 cm2) utilizing high-boiling-point solvents, achieving a PCE of 15.6%. The device fabricated with a high-boiling-point solvent produces a more uniform and smoother large-area film, and the assistance of nitrogen-blowing accelerates solvent evaporation, resulting in an optimized morphology with proper phase separation and finer aggregates. Moreover, the device fabricated by the nitrogen-blowing assisted method exhibits improved exciton dissociation, balanced carrier mobility, and reduced charge recombination. This work proposes a universal and cost-effective technique for the fabrication of high-efficiency organic solar modules.

Organic Solar Modules with Good Stability under Ultraviolet Irradiation

One of the most crucial considerations for practical applications of organic photovoltaics (OPV) is the stability under sunlight irradiation. It is necessary to translate the small device stability to the module level. Herein, the photostability of the OPV module with three cells connected in series with a total effective area of 10.8 cm2 is presented. The stability of the OPV module is studied under continuous irradiation by a UV light‐emitting diode (LED) with integrated UV intensity the same as AM1.5 solar irradiations. As a result, the OPV module achieves good stability under UV light with a half‐lifetime of about 1300 h without a UV filter. The lifetime is similar to the small device with the same materials. The series resistance and the encapsulation must be optimized simultaneously. The suitable metal of the external electrode greatly improves the OPV module's performance. In addition, the UV stability of the normal structure is shown to be better than the inverted structure because of the photoinstability of the ZnO layer. Moreover, the UV stability of semitransparent OPV modules is shown to be‐ similar to the opaque ones.

All-solution-processed ultraflexible wearable sensor enabled with universal trilayer structure for organic optoelectronic devices.

All-solution-processed organic optoelectronic devices can enable the large-scale manufacture of ultrathin wearable electronics with integrated diverse functions. However, the complex multilayer-stacking device structure of organic optoelectronics poses challenges for scalable production. Here, we establish all-solution processes to fabricate a wearable, self-powered photoplethysmogram (PPG) sensor. We achieve comparable performance and improved stability compared to complex reference devices with evaporated electrodes by using a trilayer device structure applicable to organic photovoltaics, photodetectors, and light-emitting diodes. The PPG sensor array based on all-solution-processed organic light-emitting diodes and photodetectors can be fabricated on a large-area ultrathin substrate to achieve long storage stability. We integrate it with a large-area, all-solution-processed organic solar module to realize a self-powered health monitoring system. We fabricate high-throughput wearable electronic devices with complex functions on large-area ultrathin substrates based on organic optoelectronics. Our findings can advance the high-throughput manufacture of ultrathin electronic devices integrating complex functions.

Heterogeneous Nucleating Agent for High-Boiling-Point Nonhalogenated Solvent-Processed Organic Solar Cells and Modules.

High-boiling-point nonhalogenated solvents are superior solvents to produce large-area organic solar cells (OSCs) in industry because of their wide processing window and low toxicity; while, these solvents with slow evaporation kinetics will lead excessive aggregation of state-of-the-art small molecule acceptors (e.g. L8-BO), delivering serious efficiency losses. Here, a heterogeneous nucleating agent strategy is developed by grafting oligo (ethylene glycol) side-chains on L8-BO (BTO-BO). The formation energy of the obtained BTO-BO; while, changing from liquid in a solvent to a crystalline phase, is lower than that of L8-BO irrespective of the solvent type. When BTO-BO is added as the third component into the active layer (e.g. PM6:L8-BO), it easily assembles to form numerous seed crystals, which serve as nucleation sites to trigger heterogeneous nucleation and increase nucleation density of L8-BO through strong hydrogen bonding interactions even in high-boiling-point nonhalogenated solvents. Therefore, it can effectively suppress excessive aggregation during growth, achieving ideal phase-separation active layer with small domain sizes and high crystallinity. The resultant toluene-processed OSCs exhibit a record power conversion efficiency (PCE) of 19.42% (certificated 19.12%) with excellent operational stability. The strategy also has superior advantages in large-scale devices, showing a 15.03-cm2 module with a record PCE of 16.35% (certificated 15.97%).

Scaling of inverted PTB7-Th: PC71BM organic solar cell for large area organic photovoltaic modules

Abstract Performance studies of large area inverted organic photovoltaic (OPV) modules of configuration ITO/ZnO/PTB7-Th: PC71BM/MoO3/Ag are performed. At a laboratory of scale 0.06 cm2, this device configuration repeatedly demonstrates the power conversion efficiency (PCE) of ∼9%, which is within the range of PCE normally achieved for this configuration. The OPV modules with active area of 9.25 cm2 and 63 cm2 are fabricated employing spin coating techniques comprising a total area 25 cm2 (5 cm × 5 cm) and 144 cm2 (11 cm × 11 cm), respectively. The 25 cm2 module, composed of five cells connected in series show PCE of 3.256%, with short-circuit current (Jsc), open circuit voltage (Voc), and fill factor (FF), 3.210 mAcm−2, 3.20 V, and 31.719%. However, The 144 cm2 modules, composed of 10 cells connected in series show PCE 1.019, Jsc, Voc, and FF, 0.87 mAcm−2, 4.20 V, and 27.877%. The PCE dropped by 63.89% for modules of active area of 9.25 cm2 and 88.68% of modules of active area of 63 cm2. The PCE of the modules is decreased sharply due to loss in FF, and Jsc of the modules. These losses are exhibits due to quality of layer morphology, layer interfaces, and design of module. The PCE could be potentially improved up to the desired value by the further optimization of layer morphology, layer interfaces, design of module geometry, and film deposition/printing methods. The results showed that PTB7-Th: PC71BM is a splendid structure for future organic solar modules due to its high performance and compatibility with large area coatings.

Analyzing the outdoor degradation behavior of organic solar modules in North China

The outdoor stability of organic solar modules (OSMs) directly determines the success of the organic photovoltaic (OPV) technology, which is critically important but insufficiently studied so far.

Rapid solidification for green-solvent-processed large-area organic solar modules with >16% efficiency

A rapid solidification strategy was developed for simultaneously avoiding the Marangoni effect and suppressing molecular aggregation. The resultant 15.64 cm2 large-area OSC module exhibited a record power conversion efficiency of 16.03%.

A matter of design and coupling: high indoor charging efficiencies with organic solar modules directly coupled to a sodium ion battery

Generalized framework for the design of indoor power units for autonomous Internet of Things (IOT) devices results in record efficiency combination of organic PV and sodium ion battery.

Ultra-Stable ITO-Free Organic Solar Cells and Modules Processed from Non-Halogenated Solvents under Indoor Illumination.

Organic Photovoltaics (OPV) is a very promising technology to harvest artificial illumination and power smart devices of the Internet of Things (IoT). Efficiencies as high as 30.2% have been reported for OPVs under warm white light-emitting diode (LED) light. This is due to the narrow spectrum of indoor light, which leads to an optimal bandgap of ≈1.9eV. Under full sunlight, OPV devices often suffer from poor stability compared to the established inorganic PV technologies such as crystalline silicon. This study focuses on a potentially very cost-effective Indium Tin Oxide (ITO) free cell stack with absorber materials processed from non-halogenated solvents. These organic solar cells and modules with efficiencies up to 21% can already achieve remarkable stabilities under typical indoor illumination. Aging under 50,000lux LED lighting leads to very little degradation after more than 11000h. This light dose corresponds to more than 110years under 500lux. For modules encapsulated with a flexible barrier, extrapolated lifetimes of more than 41years are achieved. This shows that OPV is mature for the specific application under indoor illumination. Due to the large number of potential organic semiconducting materials, further efficiency increase can be expected.

Comparative analysis of outdoor energy harvest of organic and silicon solar modules for applications in BIPV systems

Organic photovoltaics (OPV) have the potential to fill niches that traditional silicon photovoltaics (Si-PV) have left open so far. Building-integrated photovoltaics (BIPV) is one key area where OPV modules can play a vital role due to their functional attributes of semitransparency, flexibility, and lightweight. However, the architectural constraints and physical layout of buildings often do not allow the installation of photovoltaic (PV) modules at their optimal angles. Herein, we report the outdoor energy harvest of commercial OPV, and monocrystalline silicon (m-Si) modules mounted at inclinations of 45° and 90°, using the ISOS-O2 protocol as a test standard. The semitransparent OPV modules incorporating a P3HT:PCBM bulk heterojunction absorbing layer were found to offer daily specific energy yields (YF) that are 10–15% higher than those of the m-Si modules at 45° inclination. For vertical (90°) mounting, the YF of the OPV modules is even 24–30% higher than that of their inorganic counterparts, thus making them ideally suited for façade integrated BIPV. Laboratory investigations reveal that the superior performance of OPV modules in the vertical position is mainly due to a strongly enhanced fill factor (FF) at reduced in-plane irradiance. At a 45° inclination, the positive temperature coefficient of the OPV modules also plays an important role during high-irradiance hours.

Organic–inorganic hybrid cathode interlayer for efficient flexible inverted organic solar modules

Organic solar cells (OSC) have great potential for flexible and wearable electronics due to their significant energy supply. However, the brittleness of inorganic electron transport layers (ETL) and their large-area production make it difficult to use them in flexible inverted OSCs. Herein, an organic–inorganic hybrid cathode interlayer of incorporating poly(4-vinylphenol) (P4VP) into the ZnO precursor solution was developed. The addition of P4VP improves the conductibility of ETL and facilitates the favorable vertical component distribution of active layer on the ZnO:P4VP substrate. Thus, the blade-coated OSC based on ZnO:P4VP performs better than the ZnO-based OSC in terms of photovoltaic performance and thickness insensitivity. The P4VP acts as an adhesive in ZnO grain boundaries and eliminates cracks in the bent ETL, leading to a significantly improved mechanical flexibility. Consequently, the ZnO:P4VP-based large-area flexible OSC achieves a power conversion efficiency of 14.05% and retains 80% of its initial efficiency after 1000 bending cycles, which is much better than that based on pristine ZnO (12.26%, 44%). Furthermore, flexible inverted organic solar modules were fabricated and achieved a considerable efficiency of 12.01%. These findings provide a general approach for using inorganic materials in flexible and wearable electronics.

Flexible, stripe-patterned organic solar cells and modules based on multilayer-printed Ag fibers for smart textile applications

Rapid advancement in the fabrication technologies of stripe/fiber-shaped optoelectronic devices has driven the performance of smart textile electronics to a new height. In the development of high-performance smart textile electronics, indium tin oxide (ITO)-free flexible transparent conductive electrodes (TCEs) are particularly desirable because they offer superior flexibility and lower manufacturing cost than the brittle ITO-based counterparts. Herein, we innovatively combine spin-coating and three-dimensional direct-ink writing (three-dimensional-DIW) techniques to develop large-area (5 × 5 cm2) PEDOT:PSS/Ag-fibers hybrid TCEs (denoted as DIW-TCEs) for application in flexible organic solar cells (OSCs). Through a multilayer printing strategy, high aspect-ratio Ag-fibers are successfully deposited on top of the planar PEDOT:PSS film. The resulting DIW-TCEs, when fully embedded in a colorless polyimide substrate, exhibit excellent electrical conductivity (sheet resistance ∼ 4 Ω/□), superior optical transmittance, and mechanical flexibility. One-dimensional stripe-patterned OSCs (stripe-OSCs) based on DIW-TCEs achieved power conversion efficiency of 9.3% and 8.2% at an active area of 0.11 cm2 and 0.31 cm2, respectively. For real-life application, a flexible power module was constructed using eight stripe-OSCs. When attached on textile, the module successfully lit up a commercial light-emitting diode upon photocharging. The unique DIW-TCE fabricated herein can be the ITO-free alternative for the production of smart textile electronics.

A Large Area Organic Solar Module with Non‐Halogen Solvent Treatment, High Efficiency, and Decent Stability

It is a challenge to fabricate organic solar modules with the combination of high efficiency, good stability, and green solvent treatment. To address the issue, active layer materials still play crucial roles. Herein, a non‐fullerene acceptor CH7 with the extended conjugation central unit and long‐branched side chains is reported for the fabrication of high‐performance large‐area modules. The long‐branched alkyl chains can ensure CH7 to have good solubility in non‐halogen solvent o‐xylene (OX). Meanwhile, the steric hindrance of long‐branched alkyl chains can suppress molecular excessive aggregation. The inverted structure prototype device based on PM6:CH7 and processed with OX showed a promising power conversion efficiency (PCE) of 17.49% mainly due to the favorable active layer morphology. Based on the small area device results, processed from OX, a 25.2 cm2 module is fabricated and demonstrates a high PCE of 14.42% and good photo stability with maintaining 93% of its initial efficiency after 500 h continuous illumination. Moreover, the module also shows decent thermal stability, maintaining with 82% of its original efficiency after the thermal stress at 65 °C for 500 h.