In order to address the defects of high energy consumption and low efficiency in the single cryogenic separation process for helium extraction, this paper integrate post-expansion nitrogen cycle refrigeration with membrane separation to establish a novel natural gas cryogenic-membrane helium recovery process. Based on four mainstream processes for ethane recovery from natural gas, an optimal ethane recovery method is selected and incorporated into the proposed cryogenic-membrane helium recovery process. The process is then simulated using ASPEN HYSYS software. The effects of operating parameters on critical equipment energy consumption, helium product concentration and ethane recovery were evaluated. The simulation results indicate that in the proposed helium recovery process, the concentration of refined helium reaches 99.6 %, and the ethane recovery rate is 90.13 %. Compared to the single helium extraction process, the total compressor energy consumption in our process is reduced by 23.10 %, and the integrated energy consumption is reduced by 20.4 %.
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