Abstract The extraction of fault features from rolling bearings is a challenging and highly important task. Since they have complex operating conditions and are usually under a strong noise background. In this study, a novel approach termed phase space feature extraction guided by an adaptive feature mode decomposition (AFMDPSFE) is proposed to detect subtle faults in rolling bearings. Initially, a new method using Kullback-Leiber divergence is introduced to automatically select the optimal mode number and filter length for the decomposition of vibration signals, facilitating the automatic extraction of optimal components and ensuring efficient screening. This eliminates the need for manual configuration of feature mode decomposition parameters. Furthermore, a criterion that could determine two crucial parameters to capture system dynamics characteristics in phase space reconstruction is embedded into AFMDPSFE algorithm. Subsequently, a series of high-dimensional independent components is derived. The envelope spectrum of the principal component exhibiting the highest kurtosis value is computed to achieve fault identification, consequently enhancing the separation of signal from noise. Both simulations and experimental results confirm the effectiveness of AFMDPSFE approach. A comparison analysis shows the excellent performance of AFMDPSFE in extracting fault features from significant noise interference.
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