Tapered Optical Fiber Array (TOFA) is a type of fiber optic imaging element consisting of several million tapered optical fibers. TOFA is widely used for coupling with CCD/CMOS to achieve high-coupling efficiency and resolution. The inhomogeneity of light transmission is one of the pattern noises in a TOFA, which seriously affects the optical performance and reduces the detection efficiency and recognition accuracy of coupling devices. This is a problem that needs urgent improvement. In this study, the theoretical analysis of the light transmission loss of tapered optical fibers with various structures in TOFA was performed, and the geometric shape for the tapered transition region of a TOFA was designed as the distribution of a linear, parabolic, and cubic function, respectively. Ray-tracing software was used to numerically calculate the light transmission ability of tapered optical fibers in designed three types of TOFAs. It was concluded that the theoretical uniformity of light transmission is the best in the cubic model TOFA. Additionally, the linear, parabolic, and cubic model TOFA samples were manufactured by adjusting the stretching temperature and time, all of which are highly consistent with the designed geometric structure. The relative transmission curve from the axis to the edge of the TOFA was characterized using the fiber optic imaging element transmission detector. It is demonstrated that the light transmission uniformity of experimental linear, parabolic, and cubic model TOFA was 23.82%, 10.73% and 5.44%, respectively, which the experimental cubic model TOFA exhibits the highest uniformity agreeing with the trend of numerical calculation. Therefore, a TOFA with high homogeneity was manufactured by the specified results for the optical fiber path of the tapered transition section, which was created based on theoretical analysis and numerical calculation. The method and results provide a guideline for preparing a TOFA with high performance, large size and high taper ratio, which is of great significance for improving the performance of fiber optic imaging elements and the developing low level-light night vision fields.
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