SummaryTo ensure smooth power exchange in a three‐phase inverter, it is important to accurately detect the faults of insulated gate bipolar transistor (IGBT) switches. However, the fault characteristics of power tubes are complex, the fault diagnosis results are affected by the load, and the recognition accuracy of some fault diagnosis models is low. To tackle this issue, this paper proposes an inverter open circuit fault diagnosis method named SR‐WOA‐ELM, which integrates signal reconstruction (SR), the whale optimization algorithm (WOA), and an extreme learning machine (ELM). First, the three‐phase output current is processed by the signal reconstruction method to eliminate the effect of load fluctuation, the average value of low frequency coefficients and wavelet entropy is extracted from the reconstructed three‐phase currents using the improved wavelet packet transform, and the fault feature vector is constructed by fusing the above two feature parameters. Second, the parameters of the ELM fault diagnosis model are optimized using WOA. Finally, the fault feature vector is added in the SR‐WOA‐ELM model to obtain the fault diagnosis results. Through simulation and experimental verification, the model can accurately identify the single‐tube and double‐tube faults of the inverter and is not affected by load fluctuations.
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