Onset Decomposition Temperature Research Articles

Investigating the synergistic effects of carbon and glass fibers on the mechanical and thermal properties of phenol‐containing phthalonitrile composites

AbstractThe progressive development of lightweight composites exhibiting desirable thermo‐mechanical properties is an area of growing interest, particularly with the phthalonitrile (PN) based composites, which have shown great potential. However, our understanding of the mechanical and thermal properties of the phenol‐containing phthalonitrile (PN75) resin composites often reveals limitations that make them less suitable for specific structural applications. In this work, we focused on enhancing the mechanical and thermal properties of the PN75 resin through the incorporation of the 4‐aminophthalonitrile (4‐APN), resulting in improved the curing behaviors and increased thermal stability. Our investigation of the short carbon fiber (SCF) and short glass fiber (SGF) reinforced PN75 resin composites revealed that the hybrid SCF/SGF‐based composites at 15 wt% SCF and 15 wt% SGF content exhibited an excellent tensile and the flexural strength. Additionally, the thermogravimetric analysis demonstrated maximum onset degradation and decomposition temperatures at this ratio compared with the neat resin, also we evaluated the interfacial adhesion properties of the SCF/SGF and the PN75 resin composites. These findings contribute to the advancement of polymer composite materials and expand their potential applications across various industries.

Ecofriendly and low-cost high-entropy sulfides with high thermal stability and ZT > 1 via entropy engineering and anion compensation

The thermoelectric performance and thermal stability of high-entropy sulfides (Cu7Mg2Sn2ZnGeS13, Cu5MgSnZnSiS9, and Cu7Mg2Sn2ZnSiS13) were studied and compared with copper-based monosulfides (Cu2S) and binary sulfides (Cu12Sb4S13). High-entropy sulfides exhibit superior thermal stability, characterized by higher decomposition onset temperatures and minimal weight loss, maintaining their structural stability up to 750 ℃. Cu7Mg2Sn2ZnSiS13 demonstrates a peak ZT of 0.52 at 500 ℃. Further optimization through sulfur compensation (Cu7Mg2Sn2ZnSiS13.5) results in a 200 % improvement of the peak ZT value to 1.12 at 550 ℃, which is comparable to other pristine copper-based sulfides, while being more eco-friendly and cost-effective. Entropy engineering provides a new way to improve the inherent thermal and structural stability of sulfides and can also optimize their thermoelectric performance using non-toxic and earth abundant cation elements.

PROTIC POLYMERIC IONIC LIQUID OF A BLOCK OLIGOMERIC STRUCTURE WITH IONIC BONDS IN THE MAIN CHAIN

A method for the synthesis of protic polymeric ionic liquid (PIL) of a block oligomeric structure with ionic bonds in the main chain, which turns into a liquid state at temperatures below 50 °C, was developed. Ionic bonding was used to form a polymer chain. It was formed as a result of neutralization reaction between oligomers of telechelic structure with terminal acidic and basic groups. A new linear oligomer containing basic tertiary nitrogen atoms at the ends of the oligoether chain (PEO-2NEt2) was obtained by reaction of α,ω-diglycidyl ether of polyethylene glycol MW 1000 with N,N-diethylamine. A linear oligomer with terminal sulfonic acid groups (PEO-2SO3H), which is a product of the interaction of polyethylene glycol (MW 1000) with the cyclic anhydride of 2-sulfobenzoic acid, was used as an acidic linear oligomer. The synthesis of PIL [PEO-2H-2NEt2]2+ [PEO-2SO3]2- was carried out by neutralization of basic oligomer PEO-2NEt2 with the acidic oligomer PEO-2SO3H in their molar ratio of 1:1. The structure of the obtained compound was characterized by the methods of FTIR and 1H NMR spectroscopy. According to the DSC data, the synthesized PIL contains an amorphous phase with a glass transition temperature of -49.7 °С and a crystalline phase with a melting temperature of 34.5 °С. The decomposition onset temperature corresponding to 5% weight loss is 271 °C according to the TGA. The ionic conductivity of PIL studied by dielectric relaxation spectroscopy under anhydrous conditions in the range from 40 °C to 100 °C increases with increase in temperature and reaches 2.7·10-4 S/cm. The resulting compound is promising as a proton-conducting medium for various electrochemical devices.

First Comprehensive Study of Energetic (Methoxy-NNO-azoxy)furazans: Novel Synthetic Route, Characterization, and Property Analysis

This paper provides the first in-depth study of energetic methoxy-NNO-azoxy compounds. 3-Amino-4-(methoxy-NNO-azoxy)furazan (7) is a useful precursor to a number of high-enthalpy substituted (methoxy-NNO-azoxy)furazans enriched with explosophoric functionalities (azofurazan 8, nitrofurazan 9, azoxyfurazan 10 and methylene dinitramine 11). It was shown for the first time that the interaction of nitroso compounds with salts of O-substituted N-nitrohydroxylamines leads to the formation of corresponding azoxy-oxy [N(O)=N–O] compounds, as exemplified by the reaction of 3-amino-4-nitrosofurazan (15) with the ammonium salt of O-methyl-N-nitrohydroxylamine (16) to give 3-amino-4-(methoxy-NNO-azoxy)furazan (7). This novel approach turned out to be the most suitable for the multigram synthesis of aminofurazan 7. The resulting (methoxy-NNO-azoxy)furazans 7–11 have good thermal stability (onset decomposition temperatures 148–238 °C), high experimental enthalpies of formation (1435–2750 kJ∙kg–1) and acceptable densities (1.57–1.75 g∙cm–3). In terms of detonation performance, all synthesized compounds (detonation velocities D = 7.9–8.5 km·s–1, detonation pressures PC–J = 26–32 GPa) lie between 1,3,5-trinitro-1,3,5-triazinane (RDX) (D = 8.9 km·s–1, PC–J = 36 GPa) and N-methyl-N-(2,4,6-trinitrophenyl)nitramide (Tetryl) (D = 7.6 km·s–1, PC–J = 26 GPa). The sensitivity study was performed and the results were compared to those for prevalent energetic materials. We have shown the extent to which introduction of the methoxy-NNO-azoxy group into a molecule can be used to tune the crucial properties of energetic materials (enthalpy of formation and thermal stability).

Investigating phase changes in cyanide-containing organic compounds with high melting points based on Quantitative Structure-Property Relationship modelling

Cyanide-containing organic compounds exhibit heat-resistant properties due to their high melting points, which can exceed 250 °C. These compounds find widespread applications in various industries. To predict their thermal decomposition temperatures, a straightforward model is introduced in this study. Unlike complex descriptors and computer codes, this model relies on structural parameters specific to cyanide-containing organic compounds. The investigation revealed that certain structural variables significantly influence the onset decomposition temperature. Among these, the number and type of rings play a crucial role. The model was developed and tested using a dataset of 77 experimental thermal decomposition onset temperatures for cyanide-containing organic compounds. For training and test sets comprising 62 and 15 compounds, respectively, the predicted values demonstrated good agreement with experimental data. Specifically, the coefficient of determination (R2) was 0.922 for the training set and 0.897 for the test set. The root mean square deviation (RMSD) and average absolute deviation (AAD) were 14.37 and 17.11 K for the training set, and 11.10 and 13.80 K for the test set. Furthermore, the proposed model outperformed a more complex existing model when applied to 13 cyanide-containing organic compounds. Additionally, this method can be utilized for designing cyanide-containing organic compounds with desired decomposition temperatures.

Kinetic analysis of reversible solid-gas reactions in films: application to the decomposition of CaCO$$_3$$ and BaCO$$_3$$ carbonates

AbstractTo determine the decomposition conditions of carbonates in the form of films, we investigated the dependence of the kinetics on carbon dioxide partial pressure, temperature and film thickness. Three different analyses allow us to determine the functional dependence of the decomposition onset temperature on the CO$$_2$$ 2 partial pressure, of the reaction rate on the temperature and of the kinetics on the film thickness. The latter analysis also reveals geometrical aspects of the reaction mechanism. Experiments have been carried out with CaCO$$_3$$ 3 and BaCO$$_3$$ 3 films. The simple geometry of the films and their relatively fast heat and gas transport allow the reaction kinetics to be easily explored.

Medicinal Anti-Inflammatory Patch Loaded with Lavender Essential Oil.

Transdermal drug delivery offers a promising alternative for administering medications like ibuprofen, known for its analgesic and anti-inflammatory properties, with reduced gastrointestinal side effects compared to oral administration. This study explored the potential synergistic effects of combining ibuprofen with lavender essential oil (LEO) in transdermal patches. The composition of LEO was analyzed, revealing predominant compounds such as linalyl acetate and linalool, which are known for their analgesic and anti-inflammatory properties. The physicochemical properties of the patches were investigated, indicating improved cohesion with the addition of LEO. Additionally, thermal stability assessments demonstrated enhanced stability with LEO incorporation with an increase in onset decomposition temperature from 49.0 to 67.9 °C. The antioxidant activity of patches containing LEO was significantly higher with a free radical scavenging ability of 79.13% RSA compared to 60% RSA in patches without LEO. Release and permeation studies showed that patches with LEO exhibited an increased permeation of ibuprofen through the skin with 74.40% of the drug released from LEO-containing patches compared to 36.29% from patches without LEO after 24 h. Moreover, the permeation rate was notably faster with LEO, indicating quicker therapeutic effects. The inclusion of LEO in transdermal patches containing ibuprofen holds promise for enhancing drug delivery efficiency and therapeutic effectiveness, offering a potential strategy for improved pain management with reduced side effects.

Non-Flammable Epoxy Composition Based on Epoxy Resin DER-331 and 4-(β-Carboxyethenyl)phenoxy-phenoxycyclotriphosphazenes with Increased Adhesion to Metals

Functional cyclophosphazenes have proven to be effective modifiers of polymer materials, significantly improving their performance properties, such as adhesive characteristics, mechanical strength, thermal stability, fire resistance, etc. In this study, 4-(β-carboxyethenyl)phenoxy-phenoxycyclotriphosphazenes (CPPP) were obtained by the condensation of 4-formylphenoxy-phenoxycyclotriphosphazene with malonic acid. Its structure was studied using 31P, 1H, and 13C NMR spectroscopy and MALDI-TOF mass spectrometry, and the thermal properties were determined by DSC and TGA methods. Molecular modeling using the MM2 method showed that CPPPs are nanosized with diameters of spheres described around the molecules in the range of 1.34–1.93 nm, which allows them to be classified as nanosized structures. The epoxy resin DER-331 was cured with CPPP, and the conversion of epoxy groups was assessed using IR spectroscopy. Using optical interferometry, it was shown that CPPPs are well compatible with epoxy resin in the temperature range from 80 to 130 °C. It was established that the cured epoxy composition was fire resistant, as it successfully passed the UL-94 vertical combustion test due to the formation of porous coke during the combustion process and also had high heat resistance and thermal stability (decomposition onset temperature about 300 °C, glass transition temperature 230 °C). The composition has low water absorption, high resistance to fresh and salt water, fire resistance, and adhesive strength to steel and aluminum (11 ± 0.2 MPa), which makes it promising for use as an adhesive composition for gluing parts in the shipbuilding and automotive industries, the aviation industry, and radio electronics.

Thermo‐mechanical properties of epoxy composites filled with inorganic particulate fillers for robust solder mask application

AbstractFiller components play a crucial role as thermo‐mechanical reinforcement to the epoxy‐based solder mask, ensuring effective insulation and passivation. This study investigates the impact of different inorganic filler types (talc, silica (SiO2), boron nitride (BN) and barium sulfate (BaSO4)) and loadings (5 and 15 wt%) on the tensile and thermal properties of the epoxy composites. The composites were blended, cast and thermally cured. Of these composites, only 15 wt% SiO2/epoxy composite exhibits notable increments in both tensile strength and modulus, surpassing unfilled epoxy by 11.65% and 31.9%, respectively. It also displays the highest elongation at break, supported by small particle size, high specific surface area and minimal void volume fraction. For thermal tests, the addition of all fillers increases the storage modulus in both glassy and rubbery regions, especially 15 wt% talc/epoxy composite with 30.09% increment at 25 °C. Additionally, all fillers raise the glass transition temperature (Tg), notably improving it by 9 °C in the 15 wt% BN/epoxy composite. Moreover, their inclusion generally enhances the onset decomposition temperature (Tonset) and reduces weight loss during decomposition. © 2024 Society of Chemical Industry.

Magnetic polyamide 11 powder for the powder bed fusion process by liquid-liquid phase separation and crystallization

Herein, we demonstrate the preparation of magnetic polyamide 11 feedstock powders for powder bed fusion (PBF) using liquid-liquid phase separation and crystallization. By adding magnetic nanomaterials during the precipitation process, the particulate additive is incorporated into the polymer matrix. This enables the production of filled systems at single particle level, which is advantageous in terms of the adjustable magnetic strength and homogeneity of the powder. Thermogravimetric analysis is used to determine the additive content and onset temperature of decomposition of composite powders, where additive-enhancement of PA11 powders with magnetic iron oxide nanoparticles showed a positive influence on the thermal stability of the feedstock. Successive analysis of particle size distribution, shape, colour, crystal structure, magnetic properties and thermal properties of the composite powders are carried out and their properties are discussed with respect to the PBF process. A decrease in particle size, width of the thermal process window and isothermal crystallization time can be attributed to the nucleating effect of the magnetic additive. The PBF processability of the composite feedstock is demonstrated by the production of magnetic tensile bar specimens from additive-enhanced PA11 powders with 1 wt.-% magnetic iron oxide.

Effect of chain extension on processability and mechanical properties of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)

AbstractPoly(3‐hydroxybutyrate‐4‐hydroxybutyrate) (P34HB) copolyester is a new type of biodegradable polymer material, but it cannot meet the market requirements because of its poor thermal stability. In this work, P34HB with a low degree of cross‐linking was successfully prepared by incorporating a small amount of a multiple epoxy chain extender, known as Joncryl ADR‐4380 (styrene‐methacrylic acid glycidyl ester copolymer), through reactive extrusion. The rheological properties, thermal stability, thermal behavior, and mechanical properties of the materials were investigated. Fourier transform infrared spectroscopy and gel content test showed that there was a significant chemical interaction between P34HB and ADR4380, and a cross‐linked structure was produced. Compared with pure P34HB, the samples after chain extension showed improved rheological properties, with increased viscosity and melt elasticity due to the formation of a gel network. Thermogravimetric analysis, dynamic time scanning experiment, and melt flow index (MFI) provided strong evidence for the enhanced of thermal stability of P34HB. The onset decomposition temperature of P34HB increased by 13.5°C, and its MFI decreased from 23.30 to around 5 at 170°C, and the complex viscosity remained relatively stable with time after modification. In terms of mechanical properties, the maximum elongation at break increased by 88.08% due to the improvement of toughness.

Taming cyclo-pentazolate anions with a hydrogen-bonded organic framework

Because of its high energy, aromaticity, and carbon- and hydrogen-free structure, the cyclo-pentazolate anion (c-N5-) has attracted increased attention as a potential polynitrogen structural unit for the research of next-generation high energy density materials. However, the poor thermal stability of c-N5--based compounds has become an important factor restricting their development. Here, we show that a hydrogen-bonded organic framework (HOF) self-assembles with and stabilizes c-N5-, with c-N5- situated in the pores of the resulting framework through the formation of symmetrical c-N5- hydrogen bonds as the main stabilizing factors. These factors result in an onset decomposition temperature of 153 °C for the c-N5-@HOF portion, which exceeds the thermal stabilities generally observed for c-N5--based derivatives of below 135 °C. We envisage that further c-N5--based materials with enhanced stabilities and better performance will be developed in the future.

Synthesis of Hydroxylammonium Nitrate and Its Decomposition over Metal Oxide/Honeycomb Catalysts

The objectives of this study were to prepare a high-purity hydroxylammonium nitrate (HAN) solution and evaluate the performance of various types of metal oxide/honeycomb catalysts during the catalytic decomposition of the HAN solution. Hydroxylammonium nitrate was prepared via a neutralization reaction of hydroxylamine and nitric acid. FT-IR was used to analyze the chemical composition, chemical structure, and functional groups of the HAN. The aqueous HAN solution obtained from pH 7.06 showed the highest concentration of HAN of 60% and a density of 1.39 g/mL. The concentration of HAN solution that could be obtained when the solvent was evaporated to the maximum level could not exceed 80%. In this study, catalysts were prepared using a honeycomb structure made of cordierite (5SiO2-2MgO-2Al2O3) as a support, with Mn, Co, Cu, Pt, or Ir impregnated as active metals. The pore structure of the metal oxide/honeycomb catalysts did not significantly depend on the type of metal loaded. The Cu/honeycomb catalyst showed the strongest effect of lowering the decomposition onset temperature in the decomposition of the HAN solution likely due to the intrinsic activity of the Cu metal being superior to that of the other metals. It was confirmed that the effect of the catalyst on the decomposition mechanism of the aqueous HAN solution was negligible. Through a repetitive cycle of HAN decomposition, it was confirmed that the Cu/honeycomb catalyst could be recovered and reused as a catalyst for the decomposition of an aqueous HAN solution.

Properties Optimization of Polypropylene/Montmorillonite Nanocomposite Drawn Fibers.

In this study, the mechanical properties and thermal stability of composite polypropylene (PP) drawn fibers with two different organically modified montmorillonites were experimentally investigated and optimized using a response surface methodology. Specifically, the Box-Behnken Design of Experiments method was used in order to investigate the effect of the filler content, the compatibilizer content, and the drawing temperature on the tensile strength and the onset decomposition temperature of the PP composite drawn fibers. The materials were characterized by tensile tests, thermogravimetry, and X-ray diffraction. Two types of composites were investigated with the only difference being the type of filler, namely, Cloisite® 10A or Cloisite® 15A. In both cases, statistically significant models were obtained regarding the effect of design variables on tensile strength, while poor significance was observed for the onset decomposition temperature. Nanocomposite fibers with tensile strength up to 540 MPa were obtained. Among the design variables, the drawing temperature exhibited the most notable effect on tensile strength, while the effect of both clays was not significant.

Kinetics and thermal properties of polydiethylsiloxane initiated by potassium trimethylsilanolate

AbstractThis work reports the kinetics of anionic ring‐opening polymerization of hexaethylcyclotrisiloxane (D3Et) with potassium trimethylsilanolate as initiator and diglyme and N,N‐dimethylformamide (DMF) as promoters. The polymerization rate of D3Et is influenced by the nature of promoters and the reaction temperatures. With the use of DMF as a promoter, the polymerization activation energy is 107.89 kJ/mol, and the polymerization rate constant at 110°C is 0.08466 min−1 with [P]/[I] = 3.0. Gel permeation chromatography and 29Si NMR spectra showed that the intermolecular redistribution occurred during the late stage of polymerization, which facilitated the synthesis of high‐molecular‐weight polydiethylsiloxane (PDES). Differential scanning calorimetry analysis showed that PDES exhibited a glass transition temperature of −142°C and complex crystallization phenomena. Thermogravimetric analysis illustrated that the PDES that was prepared using this method had good thermal stability with onset decomposition temperatures of 483 and 452°C under nitrogen and air conditions, respectively. This work presents innovative approaches for achieving a more energy‐efficient synthesis of PDES to meet the demands of industrial‐scale production.

Elevating the energetic capabilities of metal coordination compounds by incorporating nitrate anions.

In the realm of energetic materials research, there has been notable interest in energetic coordination compounds (ECCs) owing to their remarkable thermal stability and resistance to mechanical stimuli. This study successfully demonstrated the synthesis of an azole-based C-C bonded ECC1 under ambient conditions. A comprehensive characterization study, employing techniques such as IR, TGA-DSC, NMR and single-crystal X-ray diffraction analysis, was conducted. The bulk compound was investigated by PXRD analysis. In-depth exploration of its physicochemical and energetic performance revealed good detonation properties such as a detonation velocity (VOD) of 8553 m s-1 and a detonation pressure (DP) of 36.2 GPa, which surpass those of heat resistant explosives HNS and TATB. Due to its remarkable high melting and onset decomposition temperature (278/379 °C), it also outperforms the benchmark explosive HMX (279 °C) and the heat-resistant explosive HNS (318 °C) and shows a high impact sensitivity (IS) of 20 J and friction sensitivity (FS) of 360 N. The study also employed Hirshfeld surface and 2D fingerprint analysis to elucidate the close contact of atoms within the molecules. The combination of high detonation properties, thermal stability, and low sensitivity makes the synthesized ECC1 intriguing for further investigations and suggests its potential applications as a safe and high-energy-dense material.

Mechanical and thermal properties of a newly developed sepiolite filler-filled rPET/PA11 thermoplastic nanocomposites

The study examined the impact of sepiolite filler-filled nanocomposites in a novel recycled polyethylene terephthalate (rPET)/polyamide (PA11)/joncryl® blend. Sepiolite filler significantly improved the mechanical and thermal properties of nanocomposites. A twin-screw extruder and injection moulding machines were employed to manufacture five different formulations of nanocomposites. The tensile strength (37.6 MPa) and Young's modulus (944.25 MPa) of the blend NCS-0 improved with the addition of 2 phr of sepiolite. The tensile strength and Young's modulus of nanocomposites (NCS-2) were recorded at 41.3 MPa and 974.25 MPa, respectively. The lowest sepiolite filler content (2 phr) had the maximum tensile strength among all other ratios. The flexural strength of NCS-2 was recorded at 47.3 MPa. The tensile and flexural modulus of nanocomposites were significantly enhanced by incorporating 2 phr of sepiolite. The impact strength of NCS-2 (252.98 MPa) was much higher than NCS-8. The addition of sepiolite filler increased the glass transition temperature (Tg) by 38 %. The onset of decomposition temperature (Tonset) of the blend (NCS-0) improved by 20–22° Celsius (oC). Overall, nanocomposites with 2 phr sepiolite demonstrated the ultimate mechanical and thermal properties. These results explored new ways of using rPET/PA11 compatibilized blend in the automotive industry.

Synthesis, characterization, and thermal decomposition performance of 1,2,3-triazolyl-substituted 1,3,5-triazines with carbonyl, ester, and azide functional groups

Based on the organocatalytic reaction of enamine azide addition of 2,4,6-triazido-1,3,5-triazine to acetylacetone acetoacetic ester, we synthesized a series of previously unknown mono-, di-, and tri(1,2,3-triazolyl)-substituted-1,3,5-triazines that additionally carried carbonyl, ester, and azide groups. The structure of the obtained compounds was proved by NMR (1H, 13C) and IR spectroscopy, and the composition was confirmed by elemental analysis. With the aid of differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) coupled to mass spectrometry (TG-MS), we obtained data on the thermal behavior and decomposition mechanism for these compounds. We demonstrated that di(1,2,3-triazolyl)-substituted 1,3,5-triazines have an increased thermal stability and have higher values of decomposition onset temperature (220–250 °C) in comparison with tri(1,2,3-triazolyl)-substituted 1,3,5-triazines (180 °C and 160 °C, respectively).

Insights into the thermal safety of ambient pressure dried hydrophobic montmorillonite/silica aerogel composites

To improve the thermal safety of hydrophobic silica aerogels (SAs), montmorillonite (MMT) was used as a dopant to prepare MMT/silica aerogel composites (MMT/SAs) and their basic physicochemical properties and thermal safety were investigated in detail. It finds that a physical combination is formed between MMT and SAs, and the introduction of MMT does not change the three-dimensional mesoporous structures of the MMT/SAs. With the MMT content increasing, the MMT/SAs maintain a low density (0.12–0.19 g/cm3), high porosity (91.1–93.5 %), low thermal conductivity (0.023–0.025 mW/(m∙K)) and high hydrophobicity (>140°). Compared with pure SAs, the thermal stability of the MMT/SAs was significantly improved, with the onset and peak temperatures of thermal decomposition increasing by 147° and 117°, respectively. The gross calorific value, peak heat release rate (PHRR) and total heat release (THR) decrease by 50.8 %, 29.6 % and 34.7 % respectively, while the time to ignition (TTI) increases, all of these verify the greatly reduced flammability and fire risk. This work confirms that introducing MMT into hydrophobic SAs is feasible to improve their thermal safety without impairing their excellent properties too much, thus contributing to the expansion of their thermal insulation applications.

Nucleation and property enhancement mechanism of robust and high-barrier PLA/CNFene composites with multi-level reinforcement structure

The demand for biopolymer-based green packaging has attracted growing attention because of its outstanding properties and consistency with clean environmental principle, unfortunately, its slow crystallization rate and narrow processing window are challenging. Inspired by combined functions in nanocellulose-based conductive hybrids, this work developed high-performance polylactic acid (PLA) composites using conductive cellulose nanofiber (CNFene). Interestingly, CNFene has multiple functions as highly graphitized carbon and abundant hydroxyl groups, delivering stimulating properties to PLA composites. As nucleating agents, 3 wt% CNFene has a carbon layer on the surface combined with a hydrogen bonding network synergistically enhancing the tensile and crystallization properties of PLA-C3, with a tensile strength of ∼ 53.7 MPa, crystallinity of ∼ 33.9 %, and 6.6 °C decrease in the cold crystallization temperature. Additionally, the compatibility between CNFene and PLA can form a multi-level “reinforcement” network structure, further improving thermal stability and barrier properties. The resultant PLA-C3 showed higher thermal decomposition onset temperature (T0), wider melt-processing window (197.6 °C) and extremely lower overall migration levels in ethanol (68.6 μg/kg) and isooctane (16.3 μg/kg), due to that improved interaction between CNFene and PLA positively affects crystallization ability and kinetic/mechanism of PLA to meet the requirements of industrial and green biopackaging applications.