Polyethylene, polypropylene, polystyrene and polyethersulfone, representing an increasing complexity in molecular structure, were implanted with 200 keV boron to three doses of 1.7, 5 and 17 × 10 18 ions m −2. Polystyrene was also implanted with 100 keV boron to the same three doses. The polymers were investigated for near-surface micromechanical property changes using a nanoindentation technique. Wear properties of the polymers were studied using a reciprocating tribometer with a nylon ball as the counterface. Tests were conducted for 10000 sliding cycles using a 1 N normal load, a stroke length of 3 mm and an oscillation frequency of 100 cycles min −1. The ion implantation increased the near-surface hardness of the four polymers and the increase was proportional to the dose and beam energy. A clear structure dependence was observed for the hardness changes that were related to cross-linking of molecular chains caused by the ion irradiation. In general, the implantation also significantly improved the wear properties of the four polymers. For each polymer, an optimum dose was identified that yielded the best wear improvement. With increasing dose, the dominant wear mechanism shifted from adhesive and abrasive wear to no observable wear to surface fatigue. Remarkable wear improvements were observed for polystyrene and polyethersulfone for which, at the optimum dose, no wear damage was visible even after 10000 sliding cycles.
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