Ni Substrate Research Articles

Thermoelectric properties of monolayer GeTe with Au, Ni, and Co substrates

Since the basic thermoelectric (TE) units must be integrated on substrates to form large-scale devices, it would be more practical to study the TE properties of the TE devices with substrates. Based on the first-principles calculation and nonequilibrium Green’s function method, we comparatively investigate the TE properties of the GeTe monolayer with its leads deposited on Au, Ni, and Co substrates, which are called GeTe-X (X = Au, Ni, and Co). It is shown that in comparison with the pristine GeTe monolayer, the figures of merit ZTs of the GeTe-X are seriously changed with one ZT peak appearing near zero chemical potential. The GeTe-Au and GeTe-Ni are of higher TE performance near zero chemical potential than the GeTe-Co, indicating one can choose Au or Ni as the substrate. Moreover, we show that the TE properties of the GeTe-X are sensitively dependent on the substrate layer number, the central scattering length, and the temperature, which necessitates the synergistic optimization of the related parameters to obtain the best TE performance. This work should be an important reference for designing practical GeTe-based TE devices.

Enhanced Long-Term Stability of Crystalline Nickel-Boride (Ni23B6) Electrocatalyst by Encapsulation with Hexagonal Boron Nitride.

Nickel boride catalysts show great potential as low-cost and efficient alternatives to noble-metal catalysts in acidic media; however, synthesizing and isolating a specific phase and composition of nickel boride is nontrivial, and issues persist in their long-term stability as electrocatalysts. Here, a single-crystal nickel boride, Ni23B6, is reported which exhibits high electrocatalytic activity for the hydrogen evolution reaction (HER) in an acidic solution, and that its poor long-term stability can be overcome via encapsulation by single-crystal trilayer hexagonal boron nitride (hBN) film. Interestingly, hBN-covered Ni23B6 on a Ni substrate shows an identical overpotential of 52mV at a current density of 10mA cm-2 to that of bare Ni23B6. This phenomenon indicates that the single-crystalline hBN layer is catalytically transparent and does not obstruct HER activation. The hBN/Ni23B6/Ni has remarkable long-term stability with negligible changes to its polarization curves for 2000 cycles, whereas the Ni23B6/Ni shows significant degradation after 650 cycles. Furthermore, chronoamperometric measurements indicate that stability is preserved for >20h. Long-term stability tests also reveal that the surface morphology and chemical structure of the hBN/Ni23B6/Ni electrode remain preserved. This work provides a model for the practical design of robust and durable electrochemical catalysts through the use of hBN encapsulation.

Interfacial epitaxy of multilayer rhombohedral transition-metal dichalcogenide single crystals.

Rhombohedral-stacked transition-metal dichalcogenides (3R-TMDs), which are distinct from their hexagonal counterparts, exhibit higher carrier mobility, sliding ferroelectricity, and coherently enhanced nonlinear optical responses. However, surface epitaxial growth of large multilayer 3R-TMD single crystals is difficult. We report an interfacial epitaxy methodology for their growth of several compositions, including molybdenum disulfide (MoS2), molybdenum diselenide, tungsten disulfide, tungsten diselenide, niobium disulfide, niobium diselenide, and molybdenum sulfoselenide. Feeding of metals and chalcogens continuously to the interface between a single-crystal Ni substrate and grown layers ensured consistent 3R stacking sequence and controlled thickness from a few to 15,000 layers. Comprehensive characterizations confirmed the large-scale uniformity, high crystallinity, and phase purity of these films. The as-grown 3R-MoS2 exhibited room-temperature mobilities up to 155 and 190 square centimeters per volt second for bi- and trilayers, respectively. Optical difference frequency generation with thick 3R-MoS2 showed markedly enhanced nonlinear response under a quasi-phase matching condition (five orders of magnitude greater than monolayers).

Influence of electrodeposition-dealloying and silver nanoparticles on the electrochemical properties of nanoporous NiO films for supercapacitor

Nanoporous NiO films are prepared by electrochemical dealloying the Zn-Ni alloys electrodeposited on Ni substrates followed by self-oxidizing method. The electrodeposition-dealloying parameters are investigated. The optimal nanoporous NiO film exhibits a specific capacitance of 1212.0 F/g at 1 A/g. The capacitance retention rate can reach 71.9 % at 20 A/g. The improved electrochemical properties are attributed to the hierarchical porous structure, which can provide large specific surface areas with enough exposed active sites and enhance the mass transport. On the basis of this, nanoporous NiO films are decorated with Ag nanoparticles with an average size of 50.6 nm using photoreduction method. Owing to the good ohmic contact between Ag and NiO, the nanoporous NiO-Ag films possess an increased specific capacitance up to 3592.9 F/g three times higher than the nanoporous NiO film. The capacitance retention rate reaches 84.5 % at 20 A/g. An asymmetric supercapacitor NiO-Ag//AC exhibits an energy density of 116.88 Wh/kg at 1720 W/kg. An energy density of 85.41 Wh/kg is maintained at 36600 W/kg. These boosted electrochemical performances are mainly owing to the synergistic effects of unique hierarchical porous structure and high electronic conductivity. This study provides a new approach to high performance electrodes for supercapacitors.

AuPt/NF prepared with the lattice induction of substrate was applied to construct the electrochemical immunosensor for PCT detection

For the electrodeposition, the conductivity and lattice structure of substrate is important to the morphology and lattice of the deposited material. In this study, gold-platinum (AuPt) nanopartical was deposited on nickel foam (NF) based on the lattice induced orientation of the Ni substrate, and the obtained AuPt/NF was applied to construct electrochemical impedimetric immunosensor for procalcitonin (PCT) detection. As a new immunosensor matrix, NF with higher electrical conductance, flexibility and specific surface area, which can improve the plasticity, sensitivity and universality of the immunoelectrode. Due to the lattice matching between Au and Ni, ultrathin AuPt nanolayer with good biocompatibility and large surface area can be modified on the NF surface, which can bind more biomolecules and amplifies the change of impedance signal. Based on the synergistic effect between AuPt and NF, PCT detection based on this electrochemical impedimetric immunosensor with a wide linear range (0.2 pg mL−1 to 20 ng mL−1) and low detection limit (0.11 pg mL−1). In addition, this impedimetric immunosensor exhibits high recovery in the PCT detection of serum samples. This work provides a new thought and method for the construction of electrochemical immunosensor.

Enhanced photocatalytic performance by ZnO/Graphene heterojunction grown on Ni foam for methylene blue removal

ZnO nanostructures were obtained by electrodeposition on Ni foam, where graphene was previously grown by chemical vapor deposition (CVD). The resulting heterostructures were characterized by X-ray diffraction and SEM microscopy, and their potential application as a catalyst for the photodegradation of methylene blue (MB) was evaluated. The incorporation of graphene to the Ni substrate increases the amount of deposited ZnO at low potentials in comparison to bare Ni. SEM images show homogeneous growth of ZnO on Ni/G but not on bare Ni foam. A percent removal of almost 60% of MB was achieved by the Ni/G/ZnO sample, which represents a double quantity than the other catalysts proved in this work. The synergistic effects of ZnO-graphene heterojunctions play a key role in achieving better adsorption and photocatalytic performance. The results demonstrate the ease of depositing ZnO on seedless graphene by electrodeposition. The use of the film as a photocatalyst delivers interesting and competitive removal percentages for a potentially scalable degradation process enhanced by a non-toxic compound such as graphene.

Co‐Catalytic Metal‐Support Interactions Design on Single‐Atom Alloy for Boosted Electro‐Reduction of Nitrate to Nitrogen

AbstractThe past decades have seen considerable imbalances in the nitrogen cycle due to the excessive use of nitrate in agriculture and industry. Electrocatalytic reduction of nitrate (NO3RR) to nitrogen (N2) holds significant potential for addressing nitrate pollution in wastewater but suffers from nitrite formation and the sluggish hydrogeneration process. Here a single atom alloy (SAA) catalyst featuring atomically dispersed Ru on 2D Ni metal (Ru1Ni), proving remarkable nitrate reduction performance (NO3−–N conversion (≈93%) and N2 selectivity (≈99%)) through the co‐catalytic metal‐support interactions (CMSI) effect is reported. Significantly, the Ru1Ni SAA achieves NO3RR removal capacity as high as 11.1 mg L−1 h−1 cm−2 with 20 cycles stability (9 h per cycle), surpassing most previously reported works. The core of the boosting lies in the synergistically promoted nitrate activation and accelerated hydrogenation of nitrogen oxide intermediates on the Ru site and Ni substrate, respectively, revealed by various in situ experiments and theoretical simulations. DFT calculations indicate electron transfer from substrate Ni to Ru and more robust interaction between NO3− and Ru–Ni in comparison to that of Ni–Ni. This work offers a resilient methodology for the rational design of highly efficient electrocatalysts with CMSI modulation for NO3RR, illuminating the arena of wastewater treatment and the nitrogen cycle.

Tailoring Spinel with Perovskite: Sr Substitution in the Perovskite Phase of CoFe2O4–LaCoO3 Nanocomposite for Oxygen Evolution and Methanol Oxidation in Alkaline Medium

CoFe2O4–La1−xSrxCoO3 (x = 0.2, 0.6, 0.8) composites have been synthesized using a two‐step, low‐temperature wet chemical approach that combines coprecipitation and sol–gel techniques. The composite materials have been physicochemically analyzed using Fourier‐transform infrared spectroscopy, X‐ray diffraction, and scanning electron microscope. The electrocatalytic properties of the composite materials have been assessed in terms of their performance in oxygen evolution reaction (OER) and methanol oxidation reaction (MOR) in alkaline medium. Cyclic voltammetry has been used for analyzing the redox behavior of the materials in 1 M KOH solution. The electrocatalytic activity of the materials has been assessed using anodic polarization curves on Ni substrate and the CoFe2O4–La0.2Sr0.8CoO3 film electrode demonstrates excellent activity, with current densities of 11.1 mA cm−2 for OER and 47.4 mA cm−2 for MOR at 650 mV. Also, the CoFe2O4–La0.2Sr0.8CoO3 film electrode has the maximum specific activity of 1.1 × 103 mA cm−2 g−1 at 650 mV toward OER. The electrodes’ stability has been assessed through chronoamperometric experiments and additional insight into the enhancement of electrocatalytic activity gained through the electrochemical surface area estimations using electrochemical impedance spectroscopy. From chronoamperometric experiment, it has been observed that the CoFe2O4–La0.2Sr0.8CoO3 film electrode attains stability within 114 s with a current density of 108.7 mA cm−2. Furthermore, the thermodynamic parameters, including the standard enthalpy of activation (ΔH°#), standard entropy of activation (ΔS°#), and standard electrochemical energy of activation (), have been estimated by anodic polarization curve recorded in KOH as well as KOH with CH3OH solutions at various temperatures.

Flow-through porous electrode for enhanced oxygen evolution reaction by promoting gas bubble release from water splitting

Several CoS2/Ni flow-through porous electrodes are fabricated to promote gas bubble release for enhanced oxygen evolution reaction. Structural characterization shows that CoS2 catalyst is immobilized on the porous Ni substrate. The bubble average diameter can be decreased from 29.21 ± 17.9 μm to 13.38 ± 5.05 μm, and the desorption time is decreased from 1.615 s to 0.067 s, with the electrolyte velocity increasing from 0 cm/s to 2.89 cm/s at the current density of 100 mA/cm2. A mathematical model is proposed to describe gas bubble growth, which is found that higher current density is not bring much bigger gas bubble. The overpotential of the CoS2/Ni electrode for OER is 498 mV at 100 mA/cm2. The overpotential of CoS2/Ni electrode can be decreased from 754 mV to 661 mV with the electrolyte velocity increase from 0 cm/s to 9.42 cm/s at 200 mA/cm2 with the energy required for hydrogen production reduced by 5.01 kWh/kmol.

Dealloying of Mg-based alloys for production of self-supporting metallic nanostructures

Dealloying is a proficient technique in the fabrication of nanostructured metals, particularly nanoporous materials, with promising potential for diverse applications. However, the development of robust and self-standing nanostructured metal foils through dealloying presents significant challenges. By generating an alloy layer on the surface of the metal foil, nanostructures can be generated on the metal foil surface through subsequent dealloying. This approach utilizes the inherent flexibility and ductility of the metal foil to ensure self-support. It also allows for the tailoring of the structure and composition of the dealloyed nanostructured metal by manipulation of the phase constitution in the surface alloy layer. In this study, we report a strategy for generating alloy layers on metal foil surfaces through the thermal evaporation of magnesium (Mg) followed by annealing. Upon dealloying the surface alloy layer, we successfully obtain self-supported nanostructured metal foils. Employing copper (Cu) as an example, we demonstrate that Mg can form a Mg–Cu alloy layer on the surface of a Cu foil, where the control over the alloy layer's phase composition and thickness is achieved by adjusting the annealing duration. Furthermore, we investigated the feasibility of this method on nickel (Ni) substrates, including Ni foils and Ni foams. Moreover, by further functionalizing the resulting nanostructured Ni foil, we transformed it into Ni(OH)2/Ni foil and explored its performance in the electrocatalytic oxygen evolution reaction (OER). The resulting catalyst achieved a current density of 10 mA cm−2 at a potential of only 349 mV in a 1 M KOH solution, exhibiting a Tafel slope of 84.52 mV dec−1. Following 10 h of stability testing, the catalyst exhibited negligible degradation in performance. This study provides a convenient and versatile pathway for preparing self-supported nanostructured metals.

Noble metal clusters substitution in porous Ni substrate renders high mass-specific activities toward oxygen evolution reaction and methanol oxidation reaction

The sluggish reaction kinetics of the oxygen evolution reaction (OER) and methanol oxidation reaction (MOR) remain obstacles to the commercial promotion of water splitting and direct methanol fuel cells. Considering the vital role of noble metals in electrocatalytic activity, this work focuses on the rational synthesis of Ni-noble metal composite nanocatalysts for overcoming the drawbacks of high cost and susceptible oxidized surfaces of noble metals. The inherent catalytic activity is improved by the altered electronic structure and effective active sites of the catalyst induced by the size effect of noble metal clusters. In particular, a series of Ni-noble metal nanocomposites are successfully synthesized by partially introducing noble metal into Ni with porous interfacial defects derived from Ni-Al layered double hydroxide (LDH). The Ni10Pd1 nanocomposite exhibits high OER catalytic activity with an overpotential of 0.279 V at 10 mA/cm2, surpassing Ni10Ag1 and Ni10Au1 counterparts. Furthermore, the average diameter of Pd clusters gradually increases from 5.57 nm to 44.44 nm with the increased proportion of doped Pd, leading to the passivation of catalytic activity due to the exacerbated surface oxidation of Pd in the form of Pd2+. After optimization, Ni10Pd1 delivers significantly enhanced OER and MOR electroactivities and long-term stability compared to that of Ni2Pd1, Ni1Pd1 and Ni1Pd2, which is conducive to the effective utilization of Pd and alleviation of surface oxidation.

Synthesis of adhesion promoter for lead frame bonding and application of epoxy composite materials

AbstractPolymer adhesion promoters were formulated to improve the adhesion strength of lead frame/epoxy composites. The poly(itaconic acid‐co‐acrylamide) (IAcAAM) was synthesized via free radical polymerization to improve the interfacial adhesion between Ni and Cu lead frames and epoxy composites. IAcAAM was synthesized by setting itaconic acid (IA) and acrylamide (AAM) at molar ratios of 7:3, 5:5, and 3:7. The interfacial adhesion mechanism was investigated by introducing IAcAAM with three different comonomer molar ratios. The adhesion strength between EMC and Cu and Ni substrates to which each IAcAAM was applied was measured using a universal testing machine, and the effect of IAcAAM with various IA:AAM molar ratios on the surface energy of EMC was closely studied. As a result, the adhesion properties of Ni lead frame/epoxy composite and Cu lead frame/epoxy composite were improved as small amounts of all IAcAAM samples were added to the epoxy mixture. We confirmed that IAcAAM with an appropriate molar ratio can be used in the EMC process and has the potential to increase the adhesion of epoxy composites and metal lead frames.Highlights A polymeric adhesive promoter was synthesized to enhance the adhesion strength of lead frame/epoxy composites. Poly(itaconic acid‐co‐acrylamide) (IAcAAM) was copolymerized from itaconic acid and acrylamide for this purpose. The adhesion strength of lead frame/epoxy composites was compared for different IAcAAM monomer contents and with a commercial adhesive promoter. IAcAAM showed superior adhesion strength in the Ni lead frame/epoxy composite material. The highest adhesion strength was achieved at a monomer composition of 5:5.

The Stability Prediction and Epitaxial Growth of Boron Nitride Nanodots on Different Substrates.

Boron nitride (BN) is a wide-bandgap material for various applications in modern nanotechnologies. In the technology of material science, computational calculations are prerequisites for experimental works, enabling precise property prediction and guidance. First-principles methods such as density functional theory (DFT) are capable of capturing the accurate physical properties of materials. However, they are limited to very small nanoparticle sizes (<2 nm in diameter) due to their computational costs. In this study, we present, for the first time, an important computational approach to DFT calculations for BN materials deposited on different substrates. In particular, we predict the total energy and cohesive energy of a variety of face-centered cubic (FCC) and hexagonal close-packed (HCP) boron nitrides on different substrates (Ni, MoS2, and Al2O3). Hexagonal boron nitride (h-BN) is the most stable phase according to our DFT calculation of cohesive energy. Moreover, an experimental validation equipped with a molecular beam epitaxy system for the epitaxial growth of h-BN nanodots on Ni and MoS2 substrates is proposed to confirm the results of the DFT calculations in this report.

In-Situ Flame-Synthesized Carbon Nanomaterials via an Impinging Swirl Flow with an N-Butanol Pool

ABSTRACT This study aims to investigate the impact of flow rotation and oxygen concentration on the synthesis of carbon nanomaterials using n-butanol diffusion flames in a rotating stagnation flow with a liquid pool and a catalytic Ni substrate. With increasing angular velocity (ω), the diffusion flame shifts slightly toward the upper oxidizer nozzle, experiences a lower strain rate, and becomes stronger with a higher maximum flame temperature at a fixed oxygen concentration (ΩO). Meanwhile, the soot layer thickens and gradually turns yellowish. Field Emission Scanning Electron Microscopy (FESEM) analyses confirm that carbon nanotubes (CNTs) can only be fabricated at ω = 2 or 3 rps when ΩO = 21%, highlighting the critical role of flow rotation. Interestingly, the optimal positions for CNT synthesis consistently occur at the same sampling position (1.5 mm below the upper edge of the blue flame) for all values of oxygen concentration (ΩO). The corresponding temperature ranges for ΩO = 19%, 18%, and 17% are approximately 950°C, 820–920°C, and 800–850°C, respectively, which align with existing literature. High-resolution transmission electron microscopy (HRTEM) images reveal both typical straight tubular and bamboo-like CNT structures. Raman spectra indicate superior graphitization at high angular velocities (ω). Notably, at ω = 0 rps, the intensity ratio of the D- and G-bands is greater than 1 (ID/IG >1); however, as ω increases, the opposite holds (ID/IG <1), with its value gradually decreasing. This suggests that the swirl effect enhances graphite layer crystallization. Importantly, the strain rate controlled by flow rotation significantly influences CNT fabrication, considering both residence time and carbon source. The key finding of this study is that swirl flow enhances both the quality and quantity of CNTs synthesized via n-butanol diffusion flames.

Robust macroscale superlubricity on carbon-coated metallic surfaces

This paper discusses experimental and computational results of ultralow (near-zero) friction of carbon-coated metallic depositions on substrates of structural steels, Ti, and Ni alloys. The macroscale superlubricity was demonstrated and sustained over several cycles through structurally misoriented carbon coatings on the metallic surfaces. Carbon nanocrystals with variants of graphene footprints were deposited on these metallic surfaces using a novel high temperature biowaste treatment process. The carbon nanocrystals deform, flatten, and coalesce in the wear tracks to form graphitic films leading to a superlubricious coefficient of friction of ∼0.003. A coating life of ∼150,000 cycles with reduced wear rates was obtained on Ni and steel substrates. The experiments were validated with atomistic simulations providing mechanistic insights into the effects of the graphene variants on the observed frictionless conditions. The underlying mechanisms of the coating/substrate interactions contributing to the macroscale superlubricity are elucidated. The implications of the current results are explored for designing robust and low-cost macroscale superlubricious carbon coatings on metallic substrates. Biowaste is a carbon source within a circular economy that uses material recycling to reduce the global carbon footprint.

Wettability, reactivity, and interface structure in Mg/Ni system

The sessile drop method was applied to the experimental investigation of the wetting and spreading behaviors of liquid Mg drops on pure Ni substrates. For comparison, the experiments were performed in two variants: (1) using the Capillary Purification (CP) procedure, which allows the non-contact heating and squeezing of a pure oxide-free Mg drop; (2) by classical Contact Heating (CH) procedure. The high-temperature tests were performed under isothermal conditions (CP: 760 °C for 30 s; CH: 715 °C for 300 s) using Ar + 5 wt% H2 atmosphere. During the sessile drop tests, images of the Mg/Ni couples were recorded by CCD cameras (57 fps), which were then applied to calculate the contact angles of metal/substrate couples. Scanning and transmission electron microscopy analyses, both coupled with energy-dispersive X-ray spectroscopy, were used for detailed structural characterization of the solidified couples.It was found that an oxide-free Mg drop obtained by the CP procedure showed a wetting phenomenon on the Ni substrate (an average contact angle θ < 90° in < 1 s), followed by fast spreading and good wetting over the Ni substrate (θ(CP) ∼ 20° in 5 s) to form a final contact angle of θf(CP) ∼ 18°. In contrast, a different wetting behavior was observed for the CH procedure, where the unavoidable primary oxide film on the Mg surface blocked the spreading of liquid Mg showing apparently non-wetting behavior after 300 s contact at the test temperature.However, in both cases, the deep craters formed in the Ni substrates under the Mg drops and significant change in the structure of initially pure Mg drops to Mg-Ni alloys suggest a strong dissolution of Ni in liquid Mg and apparent values of the final contact angles measured for the Mg/Ni system.

Highly Conducting Surface-Silverized Aromatic Polysulfonamide (PSA) Fibers with Excellent Performance Prepared by Nano-Electroplating.

In this work, bilayer nanocoatings were designed and constructed on high-performance aromatic polysulfonamide (PSA) fibers for robust electric conduction and electromagnetic interference (EMI) shielding. More specifically, PSA fibers were first endowed with necessary electric conductivity via electroless nickel (Ni) or nickel alloy (Ni-P-B) plating. Afterward, silver electroplating was carried out to further improve the performance of the composite. The morphology, microstructure, environmental stability, mechanical properties, and EMI shielding performance of the proposed cladded fibers were thoroughly investigated to examine the effects of electrodeposition on both amorphous Ni-P-B and crystalline Ni substrates. The acquired results demonstrated that both PSA@Ni@Ag and PSA@Ni-P-B@Ag composite fibers had high environment stability, good tensile strength, low electric resistance, and outstanding EMI shielding efficiency. This indicates that they can have wide application prospects in aviation, aerospace, telecommunications, and military industries. Furthermore, the PSA@Ni-P-B@Ag fiber configuration seemed more reasonable because it exhibited smoother and denser silver surfaces as well as stronger interfacial binding, leading to lower resistance (185 mΩ cm-1) and better shielding efficiency (82.48 dB in the X-band).

Prior oxidation of Ni substrates increases the number of active sites in Ni3S2 obtained by sulfidation and enhances its multifunctional electrocatalytic activity

Pre-oxidation of Ni substrates before sulfidation resulted in a highly active multifunctional anode catalyst capable of ensuring energy-saving hydrogen production by water-small molecule coelectrolysis.

Galvanic replacement-induced preparation of bloom-like Pt23Ni77 for methanol coupled efficient hydrogen production.

Galvanic replacement reaction (GRR) leverages the difference in metal reduction potentials to regulate the structure of nanomaterials. The crucial aspect of constructing highly active catalysts lies in the precise manipulation of both the oxidative dissolution of sacrificial template metals and reductive deposition of alternate metals. Herein, we investigated the morphological transformation of metal Ni as a sacrificial template in the presence of different amounts of H2PtCl6 solution and the Pt4+ substitution of Ni to achieve the redistribution of elements on the catalyst surface, which provides superior performance in both the methanol oxidation reaction (MOR) and hydrogen evolution reaction (HER). The uniform distribution of Pt on a three-dimensional transition metal Ni substrate allows for the complete exposure of the noble metal to the catalyst surface. This distribution increases the reaction area, facilitating easy access for reactants and promoting electron transfer. Meanwhile, Pt (1.39 Å) has a larger atomic radius compared to Ni (1.24 Å), and the substitution reaction in the transition metal phase induces strong compressive strain, which effectively regulates the electronic structure of Ni.

Enhanced Hydrogen Evolution Reaction Performance in Alkaline Water Electrolysis: Tuning the 1T Structure of Ni Doped MoS2 Via Co-Sputtering System

Molybdenum disulfide (MoS2) is a promising catalyst for the hydrogen evolution reaction (HER) in alkaline media due to its low cost and abundance. However, its HER activity is not sufficient for practical application because of its electrochemically inert basal plane and suboptimal hydrogen adsorption energy for HER. Herein, we present a facile synthesis approach to fabricate MoS2/Ni HER electrode with 1T structure using co-sputtering of both MoS2 and Ni. Our results indicated that Ni doping plays a critical role in introducing 1T phase in MoS2 structure, leading to an active basal plan, optimized hydrogen adsorption energy, and strong adhesion between the catalyst film and Ni substrate for highly efficient HER performance and durability. We confirmed that the 1T-phase yield, morphologies, and HER activity are affected by sputtering parameters. Our optimized MoS2/Ni electrode exhibited an overpotential of ~91 mV at 10 mAcm-2 and no significant change in HER performance after 1000 cycles operation in 1 m KOH. Single cell test including our optimized electrode exhibited enhanced overpotential and durability compared to a reference cell, highlighting the potential for commercialization in alkaline water electrolysis industry.