Ni-rich Cathode Materials Research Articles

The ordered lattice host framework induced guest Li+ disordering in high performance cobalt-free Ni-rich cathode materials

Recently, due to high price, resource shortage and unstable supply of cobalt, the development of low-cost cobalt-free Ni-rich cathodes has attracted extensive attention with the ever-increasing lithium-ion batteries (LIBs) industry. Selecting cost-effective elements to replace cobalt in Ni-rich cathodes is urgent. However, the principle of structural design of Ni-rich cathode remains unclear, hampering the selection of alternative elements. Herein, the cobalt-free cathodes of LiNi0.95Mg0.05O2 (NiMg) and LiNi0.95Mn0.05O2 (NiMn) are designed as alternatives to LiNi0.96Co0.04O2 (NiCo). NiMg has comparable cycle stability with NiCo, while NiMn has inferior cycle performance. Reverse Monte Carlo modelling was used to generate structural model and uncover local structure by fitting pair distribution function. It reveals Mn causes more severe Jahn-Teller distortions and disordered lattice host framework (Ni0.95M0.05O2, M = Co/Mn/Mg) than Co and Mg due to the strong size effect and coulomb interactions of Mn in Ni0.95Mn0.05O2 layer. The outstanding cycle stability of NiMg and NiCo originates from the ordered lattice host frameworks, which relieve stress and inhibit particle breakage during cycle. Meanwhile, the ordered lattice host framework induced guest Li+ disordering reduces Li+ diffusion energy barrier, improving the rate capability. This study provides a new perspective for the structural design of cobalt-free Ni-rich cathodes.

Cross-scale deciphering thermal failure process of Ni-rich layered cathode

Ni-rich LiNixCoyMn1-x-yO2 (NCM) layered oxides are low-cost high-energy density cathode materials, but plagued by its poor thermal stability incurred safety concerns. The thermal failure process of the layered cathode is accompanied by heat generation and oxygen release, which drives the battery into thermal runaway (TR). Aiming to fully understand the TR process and the structure evolution, this work applies diverse characterization techniques onto a polycrystalline Ni-rich layered cathode (LiNi0.83Mn0.05Co0.12O2 (PCN83)) to comprehensively investigate its thermal failure process at multiple scales. From macro level, we validate that it is the cathode thermal failure that drives the battery from the heat accumulation stage into TR in adiabatic conditions. From micro level, transmission electron microscopy (TEM) verifies that the thermal failure of PCN83 starts from 150 °C, which is much lower than the TR temperature measured from macro level tests. We reveal that the PCN83 cathode experiences sequential phase transitions before the TR, where the phase transition mechanism is illustrated from the atomic scale and the pore evolution process is unraveled. In situ heating TEM further reveals that thermal failure is preferentially initiated from grain boundaries and defect regions. These findings provide an in-depth understanding of the whole thermal failure process of NMC-based layered cathode materials and sheds new lights on the rational design of Ni-rich cathode materials with improved thermal safety.

High performance and low air sensitivity for Ni-rich Co-free cathode materials

The Ni-rich layered LiNi0.75Mn0.25O2 (NM) is mixed with LiMn2O4(LMO) for calcination, which can reduce the residual lithium on the surface of NM, decrease the lithium‑nickel mixing, and improve the structural stability of the material's surface, as well as make the material less sensitive to H2O and CO2 in the air. The discharge capacity of NM modified by adding 2 wt% LMO was 155.67 mAh g- 1 after 200 cycles (1C, 3.0–4.3 V), with a capacity retention rate of 78.44%. The results show that the thermal stability, cycling reversibility, and storage performance of the hybrid electrode are significantly improved, compared with those of the pristine NM, and the addition of the appropriate amount of LMO makes the comprehensive performance of the hybrid electrode more superior.

Understanding improved cycling and thermal stability of compositionally graded Ni-rich layered LiNi0.6Mn0.2Co0.2O2 cathode materials

The concentration gradient is a strategic design, adjusting the distribution of Ni, typically with a higher Ni content in the core and a higher Mn content toward the surface. This design leverages the pivotal role of the Ni/Mn ratio, seeking to optimize cathode performance by balancing Ni's high capacity with Mn's stabilizing effects, particularly at the surface where degradation commonly occurs during cycling. Our study delves into the intricate structural and chemical transformations within concentration gradient cathode materials during electrochemical cycling. Utilizing advanced synchrotron X-ray techniques, including hard and soft X-ray absorption spectroscopy (hXAS, sXAS), and nanoscale X-ray imaging, we investigate buried changes in concentration gradient LiNi0.6Mn0.2Co0.2O2 (CG NMC622). Contrary to conventional assumptions, our findings challenge the notion that cycling stability relies solely on Mn stability. Unraveling the roles of Ni and Mn, we uncover how their individual and collective contributions impact the cathode's overall performance. This investigation transcends established paradigms, shedding light on the crucial mechanisms governing the enhanced cycling stability of Ni-rich layered cathode materials.

Concerted Effect of Ion- and Electron-Conductive Additives on the Electrochemical and Thermal Performances of the LiNi0.8Co0.1Mn0.1O2 Cathode Material Synthesized by a Taylor-Flow Reactor for Lithium-Ion Batteries.

To address the issue that a single coating agent cannot simultaneously enhance Li+-ion transport and electronic conductivity of Ni-rich cathode materials with surface modification, in the present study, we first successfully synthesized a LiNi0.8Co0.1Mn0.1O2 (NCM811) cathode material by a Taylor-flow reactor followed by surface coating with Li-BTJ and dispersion of vapor-grown carbon fibers treated with polydopamine (PDA-VGCF) filler in the composite slurry. The Li-BTJ hybrid oligomer coating can suppress side reactions and enhance ionic conductivity, and the PDA-VGCFs filler can increase electronic conductivity. As a result of the synergistic effect of the dual conducting agents, the cells based on the modified NCM811 electrodes deliver superior cycling stability and rate capability, as compared to the bare NCM811 electrode. The CR2032 coin-type cells with the NCM811@Li-BTJ + PDA-VGCF electrode retain a discharge specific capacity of ∼92.2% at 1C after 200 cycles between 2.8 and 4.3 V (vs Li/Li+), while bare NCM811 retains only 84.0%. Moreover, the NCM811@Li-BTJ + PDA-VGCF electrode-based cells reduced the total heat (Qt) by ca. 7.0% at 35 °C over the bare electrode. Remarkably, the Li-BTJ hybrid oligomer coating on the surface of the NCM811 active particles acts as an artificial cathode electrolyte interphase (ACEI) layer, mitigating irreversible surface phase transformation of the layered NCM811 cathode and facilitating Li+ ion transport. Meanwhile, the fiber-shaped PDA-VGCF filler significantly reduced microcrack propagation during cycling and promoted the electronic conductance of the NCM811-based electrode. Generally, enlightened with the current experimental findings, the concerted ion and electron conductive agents significantly enhanced the Ni-rich cathode-based cell performance, which is a promising strategy to apply to other Ni-rich cathode materials for lithium-ion batteries.

Enhanced thermal safety and rate capability of nickel-rich cathodes via optimal Nb-doping strategy

Nickel-rich layered oxides have garnered great attention as promising cathode materials in lithium-ion batteries for their high specific capacity, rate capability and comparatively lower cost. However, the long cycling with a high current scenario is still a critical challenge, resulting from the lattice cracks and high temperature which are induced by rapid Li-ions intercalation/extraction and local heat accumulation under component voltage. Besides the deterioration of electrochemical performance, these limitations further lead to the impairment of structure or even thermal runaway for nickel-rich layered oxides. Herein, considering the superiorities of niobium element with multilevel electron orbitals and suitable atomic radius, a strategy of nickel-rich material modified by niobium-doping is proposed. The incorporated niobium forms a strong niobium-oxygen bonding, which promotes structure stability, ions diffusivity, and electron conductivity of nickel-rich cathode (LiNi0.8Co0.1Mn0.1O2). Accordingly, the niobium-doping cathode deliver the specific capacities of 166.4 mAh g−1 and 151.02 mAh g−1 after 100 cycles at 1 C and 5 C (1C = 200 mAh g−1), especially with the capacity retention of 88.90 % and 89.06 %. Moreover, the niobium-doping cathode exhibit a more stable thermal safety with a reversibility around 76.75 % after 100 cycles at 1 C under 50 ℃, whereas is only 36.03 % for blank sample. Accompanied with exploring the stabilization for crystalline structure and superficial electronic structure, a generic approach to synthesize excellent Ni-rich cathode materials is identified, accelerating their endurance application in complicated scenes, particularly at high-temperature and high-rate operation conditions.

Microstructure and electrochemical properties of Mg/Nb/Zr co-doped LiNi0.94Mn0.04Al0.02O2 cathode materials

The increasing oil scarcity and environmental awareness have accelerated the rise of the new energy vehicle industry, but range and cost issues have hindered the rapid popularization of new energy vehicles. The Co-free Ni-rich layered cathode materials have received a wide attention due to their high energy density, low cost, and stable raw material supply. However, its structure and electrochemical stability still need to be further improved. In this study, the electrochemical properties of LiNi0·94Mn0·04Al0·02O2 (NMA), a Co-free Ni-rich layered cathode material, have been improved by co-doping of Mg, Nb, and Zr. Also, the effects of co-doping on the crystal structure, morphology and electrochemical properties of NMA cathode materials were investigated, too. The results show that the NMA material (NMA-333) with 0.9 mol% doping amount has the best electrochemical performance. The discharge-specific capacity in the first cycle at 1 C was 199.6 mAh g−1, and the capacity retention after 200 cycles reached 73.94 %, which is nearly 24 % higher than that of the original material (NMA-1.03). Meanwhile, the NMA-333 material has a relatively better rate performance, with a discharge-specific capacity of 125.2 mAh g−1 at 10 C. Moreover, the structure and morphology of the modified material were represented by SEM, TEM, XRD, and XPS. And the results showed that the co-doping modification could refine the primary particles of the NMA material, reduce the lithium-nickel mixing, and increase the lattice spacing. The XPS, SEM, and XRD of the post-cycle electrodes further showed that co-doping had stabilized the crystal structure, inhibited the generation and expansion of microcracks, and reduced the occurrence of harmful side reactions, thus improving the cycling performance of the NMA materials at high voltage. The method could be a feasible way to improve the electrochemical performance of layered high-nickel cobalt-free cathode materials.

Stabilizing High-Nickel Cathodes via Interfacial Hydrogen Bonding Effects Using a Hydrofluoric Acid-Scavenging Separator

Nickel-rich layered Li transition metal oxides are the most promising cathode materials for high-energy-density Li-ion batteries. However, they exhibit rapid capacity degradation induced by transition metal dissolution and structural reconstruction, which are associated with hydrofluoric acid (HF) generation from lithium hexafluorophosphate decomposition. The potential for thermal runaway during the working process poses another challenge. Separators are promising components to alleviate the aforementioned obstacles. Herein, an ultrathin double-layered separator with a 10 μm polyimide (PI) basement and a 2 μm polyvinylidene difluoride (PVDF) coating layer is designed and fabricated by combining a non-solvent induced phase inversion process and coating method. The PI skeleton provides good stability against potential thermal shrinkage, and the strong PI–PVDF bonding endows the composite separator with robust structural integrity; these characteristics jointly contribute to the extraordinary mechanical tolerance of the separator at elevated temperatures. Additionally, unique HF-scavenging effects are achieved with the formation of –CO···H–F hydrogen bonds for the abundant HF coordination sites provided by the imide ring; hence, the layered Ni-rich cathodes are protected from HF attack, which ultimately reduces transition metal dissolution and facilitates long-term cyclability of the Ni-rich cathodes. Li||NCM811 batteries (where “NCM” indicates LiNixCoyMn1−x−yO2) with the proposed composite separator exhibit a 90.6% capacity retention after 400 cycles at room temperature and remain sustainable at 60 °C with a 91.4% capacity retention after 200 cycles. By adopting a new perspective on separators, this study presents a feasible and promising strategy for suppressing capacity degradation and enabling the safe operation of Ni-rich cathode materials.

Surface-intensive doping of Na via pH-dependent polymer for Co-free Ni-rich cathodes in Li-ion batteries

Ongoing research is actively being undertaken to identify alternatives to Co for high-capacity Ni-rich NCM cathode materials, driven by concerns related to cost and ethics. In this context, Na was proposed as a suitable replacement for Co. In addition, a process utilizing a pH-dependent polymer was introduced for the controlled doping of the material to ensure uniformity, and Co-free Ni-rich cathode materials with a form where Na is intensively doped in the surface region. The resulting material exhibits superior rate capabilities (20C, 121 mAh/g) and high-voltage, fast-rate cycle performance (100 cycles, 2.5–4.5 V (vs. Li/Li+), 2C) compared to the pristine LiNi0.8Mn0.2O2. Notably, surface-intensive doping with Na during high-voltage, fast-rate cycles suppressed the formation of oxygen vacancies in Ni-rich materials. This study introduces a novel approach to improving the performance of Co-free Ni-rich materials.

Role of Salt Concentration in Stabilizing Charged Ni-Rich Cathode Interfaces in Li-Ion Batteries.

The cathode-electrolyte interphase (CEI) in Li-ion batteries plays a key role in suppressing undesired side reactions while facilitating Li-ion transport. Ni-rich layered cathode materials offer improved energy densities, but their high interfacial reactivities can negatively impact the cycle life and rate performance. Here we investigate the role of electrolyte salt concentration, specifically LiPF6 (0.5-5 m), in altering the interfacial reactivity of charged LiN0.8Mn0.1Co0.1O2 (NMC811) cathodes in standard carbonate-based electrolytes (EC/EMC vol %/vol % 3:7). Extended potential holds of NMC811/Li4Ti5O12 (LTO) cells reveal that the parasitic electrolyte oxidation currents observed are strongly dependent on the electrolyte salt concentration. X-ray photoelectron and absorption spectroscopy (XPS/XAS) reveal that a thicker LixPOyFz-/LiF-rich CEI is formed in the higher concentration electrolytes. This suppresses reactions with solvent molecules resulting in a thinner, or less-dense, reduced surface layer (RSL) with lower charge transfer resistance and lower oxidation currents at high potentials. The thicker CEI also limits access of acidic species to the RSL suppressing transition-metal dissolution into the electrolyte, as confirmed by nuclear magnetic resonance (NMR) spectroscopy and inductively coupled plasma optical emission spectroscopy (ICP-OES). This provides insight into the main degradation processes occurring at Ni-rich cathode interfaces in contact with carbonate-based electrolytes and how electrolyte formulation can help to mitigate these.

Effective incorporation of cobalt near surface region for cobalt-free cathodes in lithium-ion batteries

Cobalt-free cathode materials, particularly Ni-rich layered oxide cathode materials, are ideal for electric vehicle Li-ion batteries, offering high energy density and cost-effectiveness. However, high Ni content in high-temperature synthesis leads to issues like increased Li/Ni cation mixing and reduced rate capability, mainly due to the absence of Co. Therefore, this study investigated the utilization of a small amount of Co instead of completely removing it to enhance electrochemical performance. A simple pre-calcination process was used to induce Co substitution beneath the Ni-rich layered oxide cathode materials surface. A coating process was also performed for comparison. The Li/Ni cation mixing in the Co-substituted sample during high-temperature calcination was 2.43%, demonstrating a superior value compared to the Co-coating process. Rate capability tests showed superior performance for Co-substituted sample (164.2 mAh g−1) at 2 C compared to coated sample (151.0 mAh g−1). Moreover, Co substitution improved not only the cycle stability but also the high-temperature stability at an elevated state of charge.This study focuses on the surface modification of cobalt-free cathode, providing direct insight into the effects of Co substitution and typical Co coating and suggests an optimal process that uses small amounts of Co.

Preserving the structural stability of LiNi0.92Co0.04Mn0.04O2 cathode by Ti4+-ion doping for lithium-ion batteries

Given the exponential rising demand for high-performance lithium-ion batteries (LIBs), Ni-rich layered LiNixCoyMn(1-x-y)O2 (LN) cathode materials have gained significant attention. Nevertheless, poor structural stability of LN cathode materials is a critical hurdle to their use in LIBs. In this regard, Ti-doped LN cathode materials are designed to enrich the structural reliability of LN cathode materials, and their underlying behaviors are elucidated. Once Ti is replaced in the layered sites of the LN cathode materials, it strongly binds to lattice oxygen owing to its outstanding binding affinity. Therefore, Ti-doped Ni-rich LN cathode materials exhibit increased thermal stability and mechanical rigidity compared with bare LN cathode materials. In terms of cycling behavior, the Ti-doped Ni-rich LN cathode materials deliver remarkably improved cycling retention; the 2.0% Ti-doped Ni-rich LN cathode material yields an 88.0% retention, while the bare Ni-rich LN cathode material yield a 52.2% retention after 100 cycles. Further analyses of the recovered Ni-rich LN cathodes indicate that structural deformations, such as microcracks and phase transitions, are evidently suppressed in the Ti-doped LN cathode, and additional parasitic reactions, such as electrolyte decomposition, are also inhibited after cycling. This means that incorporating Ti in Ni-rich LN cathode materials not only suppresses structural deformation but also simultaneously increases the interfacial stability upon cycling, thus leading to a comprehensively improved cycling behavior.

Highly stable nickel-rich cathode materials LiNi0.90Co0.05Mn0.05O2 with Mn concentration gradient for lithium-ion batteries

Ni-rich layered cathode materials (LiNixCoyMn1-x-yO2) have attracted much attention due to their high energy density and environmentally friendly advantages. However, the capacity fading and structural instability with the increase of Ni content are still the main problems restricting the commercialization of high nickel cathodes. In this paper, the method of co-precipitation and calcination is used to prepare LiNi0.90Co0.05Mn0.05O2 (CG-NCM5) with Mn concentration gradient, which the Ni content is decreasing from the core to the outer of CG-NCM5, while the Mn content is increasing. The CG-NCM5 has less Li/Ni mixing and a good layered structure. More importantly, the Mn-rich outer plays a key role in preventing the appearance of microcracks and enhancing the structure stability, because it can effectively suppress the volume change stemming from the phase transition during charge/discharge process. Meanwhile, the low Ni on the surface reduces the highly reactive Ni4+ that easily reacts with electrolyte, mitigates material surface degradation and accelerates lithium-ion transport. Therefore, it exhibits a superior reversible capacity of 191.4 mAh/gat 1C and a capacity retention of 83.7 % after 200 cycles in 2.7–4.3 V. These results indicate that Mn concentration gradient materials may provide a practical approach to highly stable nickel-rich cathode materials for lithium-ion batteries.

Improved Cycling Stability of Ni-Rich Cathode Material by In Situ Introduced TM-B-O Amorphous Surface Structure.

Current research has found the amorphous/crystal interface has some unexpected electrochemical behaviors. This work designed a surface modification strategy using NaBH4 to induce in situ conversion of the surface structure of Ni-rich LiNi0.8Co0.1Mn0.1O2 (NCM811) into TM-B-O amorphous interface layer. Oxidizing the surface from transition metals (TM) with high valence and reductive BH4- in a weak polar medium of ethanol results in an easy redox reacton. A TM-B-O amorphous structure is formed on NCM811 surface. The action of reactive wetting ensures a complete and uniform structure evolution of the surface crystals. The complete coverage protects the outer crystal and the heterogeneous interface impedance between the modified layer and bulk is reduced. More importantly, this amorphous interface layer through in situ conversion enhances the heterogeneous link at interface and its own structural stability. The modified NCM811 (TB2@NCM) treated with 1 wt % NaBH4 shows excellent electrochemical performance, especially cyclic stability. At a high cutoff voltage of 4.5 V, the capacity retention was 72.5% at 1 C after 500 cycles. The electrode achieves 173.7 mAh·g-1 at 10 C. This work creates a modifying strategy with potential application prospect due to simple technology with low-cost raw material under mild operating conditions.

Improving electrochemical performance of Ni-rich layered cathode material with combining Co-enriched compositional gradient and radial microstructure

Ni-rich complex layered oxides LiNixMnyCozO2 (x > 0.85) with a combined Ni/Co concentration gradient and radially oriented elongated plate-like primary particles were synthesized with hydrothermal microwave-assisted treatment of an as-prepared mixed hydroxide precursor with aqueous solution of Co source and urea followed by a high temperature annealing with a Li source. The radial distribution of plate-like primary crystallites in microwave-treated materials was achieved through Co-enrichment at the surface, which likely triggered the surface-to-bulk growth of plate-like particles rather than isotropic octahedral crystallites. The Co-modified cathode materials demonstrate greatly improved cycling stability (capacity fade per cycle of 0.04 ± 0.01%) compared to unmodified Ni-rich NMCs (capacity fade per cycle of 0.13 ± 0.02%) with similar Ni concentration, as well as good rate capability (215, 210, 199, 189, 178 and 160 mAh/g at C/10, C/5, C/2, 1C, 2C, and 5C rates at 2.7–4.3V vs Li/Li+). Enhanced electrochemical performance is linked to the improved mechanical integrity, which was achieved through radial microstructure organization of the agglomerates triggered by Co concentration gradient, suppressing the intragranular crack formation.

Modification of the Ni-Rich Layered Cathode Material by Hf Addition: Synergistic Microstructural Engineering and Surface Stabilization.

The rapid decline of the reversible capacity originating from microcracks and surface structural degradation during cycling is still a serious obstacle to the practical utilization of Ni-rich LiNixCoyAl1-x-yO2 (x ≥ 0.8) cathode materials. In this research, a feasible Hf-doping method is proposed to improve the electrochemical performance of LiNi0.9Co0.08Al0.02O2 (NCA90) through microstructural optimization and structural enhancement. The addition of Hf refines the primary particles of NCA90 and develops them into a short rod shape, making them densely arranged along the radial direction, which increases the secondary particle toughness and reduces their internal porosity. Moreover, Hf-doping stabilizes the layered structure and suppresses the side reactions through the introduction of robust Hf-O bonding. Multiple advantages of Hf-doping allowed significant improvement of the cycling stability of LiNi0.895Co0.08Al0.02Hf0.005O2 (NCA90-Hf0.5), with a reversible capacity retention rate of 95.3% after 100 cycles at 1 C, as compared with only 82.0% for the pristine NCA90. The proposed synergetic strategy combining microstructural engineering and crystal structure enhancement can effectively resolve the inherent capacity fading of Ni-rich layered cathodes, promoting their practical application for next-generation lithium-ion batteries.

Chemical modification of nickel-rich layered cathode materials to improve battery life

Mechanical integrity issues of Ni-rich cathode materials are major bottlenecks for their commercial application, stemming from the abrupt anisotropic lattice contraction during H2 ↔ H3 phase transitions. Herein, zirconium is used to modify LiNi0.9Co0.05Mn0.05O2 to solve the mechanical integrity issues. The relationship between the mechanical integrity issues and electrochemical performance is systematically examined to gain insights into the Zr activity-governing mechanisms. Results find that the addition of zirconium not only improves the diffusion ability of lithium ions by providing a rapid channel for diffusion of lithium ions, but also enhances mechanical properties by inhibiting cation mixing. As a result, the optimal LiNi0.9Co0.05Mn0.05O2 achieves superiority capacity retention of 84.12 % after 200 cycles at 5C, higher than that of unmodified LiNi0.9Co0.05Mn0.05O2 74.32 %. This work deeply investigates the information on the bulk structure and interaction mechanism between substitution cations and Ni-rich layered oxides, which provides a new insight to design and construct of advanced high-capacity cathode materials.

Mg/Al Double-Pillared LiNiO2 as a Co-Free Ternary Cathode Material Ensuring Stable Cycling at 4.6 V.

Cobalt-free (Co-free) and nickel-rich (Ni-rich) cathode materials have attracted significant attention and undergone extensive studies due to their affordability and superior energy density. However, the commercialization of these Co-free materials is hindered by challenges such as cation disorder, irreversible phase changes, and inadequate high-voltage performance. To overcome these challenges, a Co-free ternary cathode material of Mg/Al double-pillared LiNiO2 (NMA) synthesized via a wet-coating and lithiation-sintering technique is proposed. Fundamental studies reveal that Mg and Al have the potential to form a distinctive double-pillar structure within the layered cathode, enhancing its structural stability. To be specific, the strategic placement of Mg and Al in Li and Ni layers, respectively, effectively reduces Li+/Ni2+ disorder and prevents irreversible phase transitions. Additionally, the inclusion of Mg and Al refines the primary grains and compacts the secondary grains in the cathode material, reducing stress from cyclic usage and preventing material cracking, thereby mitigating electrolyte erosion. As a result, NMA demonstrates exceptional electrochemical performance under a high charge cutoff voltage of 4.6 V. It maintains 70% of initial specific capacity after 500 cycles at 1 C and exhibits excellent rate performance, with a capacity of 162 mAh g-1 at 5 C and 149 mAh g-1 at 10 C. As a whole, the produced NMA achieves a high structural stability in cases of excessive delithiation, providing a groundbreaking solution for the development of cost-effective and high-energy-density cathode materials for lithium-ion batteries.

Slug-flow synthesis of NCMA: Effect of substitution of cobalt with aluminum on the electrochemical performance of Ni-rich cathode for lithium-ion battery

Nickle-rich Li[Ni1-x-yCoxMny]O2 (x, y ≤ 0.1) (NCM) layered materials are known as promising cathode materials for next-generation lithium-ion batteries and electric vehicles owing to their high-reversible capacity and operating voltage of up to 3.6 vs Li/Li+. However, issues, such as irreversible phase transition, cation mixing, microcrack formation, thermal and structural stability of the material prevent its widespread adoption. Although, cation doping is a well-known technique to enhance the electrochemical performance of the NCM-based cathode material, the performance of the material is very sensitive to the doping amount. In this study, three Al-doped quaternary Ni-rich cathode materials Li[Ni0.85Co(0.1-x)Mn0.05Alx]O2 (where, x = 0–0.04) (NCMA) are synthesized through three-phase slug-flow based continuous manufacturing process followed by high temperature calcination to study the effect of Al-doping on the performance of the cathode material while reducing Co. The slug flow-based production platform has several advantages, like particle size uniformity, high production rate, and homogeneity in elemental distribution. It is found that with an increase in Al content, the specific capacity decreases but the cyclic stability and rate capability increases. Optimum Al-doping not only compensates for the adverse effect of low Co by decreasing the extent of cation mixing, but it also minimizes the electrode polarization and cracking of the particles.

Structure and Charge Regulation Strategy Enabling Superior Cycling Stability of Ni-Rich Cathode Materials.

Ni-rich layered oxides LiNixCoyMn1-x-yO2 (NCMs, x > 0.8) are the most promising cathode candidates for Li-ion batteries because of their superior specific capacity and cost affordability. Unfortunately, NCMs suffer from a series of formidable challenges such as structural instability and incompatibility with commonly used electrolytes, which seriously hamper their practical applications on a large scale. Herein, the Al/Ta codoping modification strategy is proposed to improve the performance of the LiNi0.83Co0.1Mn0.07O2 cathode, and the as-prepared Al/Ta-modified LiNi0.83Co0.1Mn0.07O2 delivers exceptional cycling stability with a capacity retention of 97.4% after 150 cycles at 1C and an excellent rate performance with a high capacity of 143.2 mAh g-1 even at 3C. Based on the experimental study, it is found that the structural stability of NCM is strengthened due to the regulated coordination of oxygen by introducing a robust Ta-O covalent bond, which prevents the layered structure from collapsing. Moreover, the reconstructed rock-salt-like surface is capable of effectively inhibiting interfacial side reactions as well as the overgrowth of the cathode-electrolyte interface. Theoretically, the energy of Li/Ni mixing is significantly increased with the introduction of Al and Ta elements in Al/Ta codoped NCM, leading to inhibited adverse phase transition during cycling. A feasible pathway for designing and developing advanced Ni-rich cathode materials for Li-ion batteries is provided in this work.