Nanocrystalline Diamond Films Research Articles

INFLUENCE OF PRETREATMENT ON DIAMOND-COATED TOOL NUCLEATION AND MACHINING PERFORMANCE

The CVD diamond film with favorable adhesion and relatively thinner thickness is essential facing for its application on drills for machining carbon fiber reinforced plastics (CFRP), with regard to either the tool lifetime or the machining quality. A 500-nm-thick CrN layer was deposited by the cathode arc technique on slight chemical etched WC–Co 6[Formula: see text]wt.% drill, and nano-crystalline diamond (NCD) is subsequently deposited by the hot filament chemical vapor deposition (HFCVD) technique. The same NCD film is also deposited on the drills pretreated only by the slight chemical etching or the CrN interlayer, which are adopted as comparisons in the present study. The nucleation and growth of diamond film and the cutting performance of the coated drills are systematically studied. The results show that the drill pretreated by the slight chemical etching and CrN interlayer can acquire highest nucleation density (ND) compared to the other pretreatment methods as it sufficiently prevents the Co diffusion. The diamond-coated drill with deep chemical etching was used for comparison to study the machining quality when drilling CFRP. During machining the CFRP, the failure mode of the diamond-coated drill is mainly the delamination and peeling off of the diamond film at areas with stress concentration, while the diamond-coated drill pretreated by slight chemical etching [Formula: see text] CrN interlayer can retard such failure. The exit hole quality of CRFP machined by drill pretreated with slight chemical etching [Formula: see text] CrN interlayer is better than that by drill pretreated with deep chemical etching, which is ascribed to the different cutting edges of the drills.

Ultrathin Nanocrystalline Diamond Films with Silicon Vacancy Color Centers via Seeding by 2 nm Detonation Nanodiamonds

Color centers in diamonds have shown excellent potential for applications in quantum information processing, photonics, and biology. Here we report chemical vapor deposition (CVD) growth of nanocrystalline diamond (NCD) films as thin as 5-6 nm with photoluminescence (PL) from silicon-vacancy (SiV) centers at 739 nm. Instead of conventional 4-6 nm detonation nanodiamonds (DNDs), we prepared and employed hydrogenated 2 nm DNDs (zeta potential = +36 mV) to form extremely dense (∼1.3 × 1013 cm-2), thin (2 ± 1 nm), and smooth (RMS roughness < 0.8 nm) nucleation layers on an Si/SiOx substrate, which enabled the CVD growth of such ultrathin NCD films in two different and complementary microwave (MW) CVD systems: (i) focused MW plasma with an ellipsoidal cavity resonator and (ii) pulsed MW plasma with a linear antenna arrangement. Analytical ultracentrifuge, infrared and Raman spectroscopies, atomic force microscopy, and scanning electron microscopy are used for detailed characterization of the 2 nm H-DNDs and the nucleation layer as well as the ultrathin NCD films. We also demonstrate on/off switching of the SiV center PL in the NCD films thinner than 10 nm, which is achieved by changing their surface chemistry.

Thermal oxidation induced high electrochemical activity of boron-doped nanocrystalline diamond electrodes

Thermal oxidation treatment was executed on boron-doped nano-crystalline diamond (B-NCD) films to change both the microstructure and the terminal groups of grains and grain boundaries. Their contributions to the electrochemical activity and electrical properties were investigated. The grain boundaries become narrowing, with ordered graphite phase firstly, and then they become disordered for long time oxidized treatment. This causes that the mobility of the B-NCD electrodes increases to 84.97cm2/Vs after 30min oxidation and then it decreases obviously with oxidation time further increasing. Nanocrystalline diamond grains with high carrier concentration are growing larger and naked on the B-NCD electrode’s surface after oxidization. Also, part of the terminal CH groups on the grain phases turn to CO groups with positive electron affinity, which is prone to attract electrons from nearby anions. These results lead to larger electrochemical activity area with quick charge transfer rate in the surface of B-NCD electrode. The silane is used to shield the OH sites from electrochemical activity. The covered area become less with the oxidized time, further confirming that the electrochemical reaction mainly occurs on the grain phases and the OH groups is mainly growing in grain boundaries.

Evaluation of Wear Rate of Nanocrystalline Diamond Films Using Abbott Curve

The nanocrystalline diamond films were deposited by microwave plasma enhanced chemical vapour deposition (PE-CVD) on Si (100) substrate. Reciprocating sliding tests were conducted using Si3N4 balls as a counter body. A method based on the construction of the Abbott curve representing the areas of pristine and worn surface in the wear scars was applied for estimation of the wear rate. The calculated wear rates were compared with the results obtained by profilometric measurements and direct measurement of the wear scars cross sections by scanning electron microscopy (SEM).

Implementation of smooth nanocrystalline diamond microstructures by combining reactive ion etching and ion beam etching

Due to its extraordinary properties diamond can be used as mold in a hot embossing process which allows the replication of micro-optical structures. For this application a low surface roughness is indispensable. We investigated the ability of ion beam etching (IBE) to smooth defined rough areas after reactive ion etching (RIE). Simulations based on the influence of the angle dependence of the ion beam etch rate showed the suitability of this approach.Different surface qualities were achieved for nanocrystalline diamond films by RIE with three different oxygen-argon gas mixtures and etch depth, respectively. SEM images displayed the expected increase of surface roughness with the oxygen share of the gas mixture and the achieved etch depth.No masking layers were employed during ion beam post-processing. The comparison of different AFM images confirm that this process enlarged the etch depths corresponding to the initial surface roughness until the rough areas are smoothed completely. With increasing surface roughness the expenditure of time necessary to reach saturation rose. Etch rates measured for reactive ion etching were 5 to 6 times higher than the etch rate measured for IBE. Simply comparing the etch time the combination of RIE and IBE is up to four times faster than only employing IBE for the fabrication of structures despite using low RIE plasma powers.

Effect of slurry composition on the chemical mechanical polishing of thin diamond films

Nanocrystalline diamond (NCD) thin films grown by chemical vapour deposition have an intrinsic surface roughness, which hinders the development and performance of the films’ various applications. Traditional methods of diamond polishing are not effective on NCD thin films. Films either shatter due to the combination of wafer bow and high mechanical pressures or produce uneven surfaces, which has led to the adaptation of the chemical mechanical polishing (CMP) technique for NCD films. This process is poorly understood and in need of optimisation. To compare the effect of slurry composition and pH upon polishing rates, a series of NCD thin films have been polished for three hours using a Logitech Ltd. Tribo CMP System in conjunction with a polyester/polyurethane polishing cloth and six different slurries. The reduction in surface roughness was measured hourly using an atomic force microscope. The final surface chemistry was examined using X-ray photoelectron spectroscopy and a scanning electron microscope. It was found that of all the various properties of the slurries, including pH and composition, the particle size was the determining factor for the polishing rate. The smaller particles polishing at a greater rate than the larger ones.

Fluctuation spectroscopy as a probe of granular superconducting diamond films

We present resistance versus temperature data for a series of boron-doped nanocrystalline diamond films whose grain size is varied by changing the film thickness. Upon extracting the fluctuation conductivity near to the critical temperature we observe three distinct scaling regions -- 3D intragrain, quasi-0D, and 3D intergrain -- in confirmation of the prediction of Lerner, Varlamov and Vinokur. The location of the dimensional crossovers between these scaling regions allows us to determine the tunnelling energy and the Thouless energy for each film. This is a demonstration of the use of \emph{fluctuation spectroscopy} to determine the properties of a superconducting granular system.

A comparative investigation of mechanical and tribological properties of multilayered CVD-diamond coatings: effect of boron doping

In the present work, smooth boron-doped (BD) and undoped multilayered diamond coating systems (MDCS) with top layer nanocrystallinity were deposited on chemically etched cemented tungsten carbide (WC-6%Co) substrates, using hot filament chemical vapour deposition (HFCVD) technique. Both coatings were accomplished by combining the alternate thin films of microcrystalline diamond (MCD) and nanocrystalline diamond (NCD) with a transition layer (TL) of ~1μm thick, using predetermined process parameters during the deposition process. The effects of boron doping on the residual stresses (σ), hardness (H) and coefficient of friction (COF) of MDCS were analyzed using Raman spectroscopy, Berkovich Nanoindenter and Micro-tribometer, respectively. The comparison has been documented between BD-MDCS with undoped one, under same input operating conditions and within same atmospheric conditions. The frictional characteristics were studied under the application of increasing normal load when sliding against smooth alumina (Al2O3) ceramic counter ball for the total duration of 20 min, within dry sliding conditions. The average values of COF of undoped-MDCS and BD-MDCS decrease from ~0.30 – 0.27 and ~0.28 – 0.25, respectively under the application of 1 – 10 N loads. Also, the average values of indentation depths for undoped-MDCS and BD-MDCS were ~65 nm and ~70 nm, with average hardness values in the range of ~65 – 80 GPa and ~55 – 75 GPa, respectively. Therefore, depositing smooth, adhesive and thick BD-multilayered diamond coatings on cemented tungsten carbide components would certainly enable its many useful future applications in mechanical industry.

Investigation of Nucleation and Growth of Nanocrystalline Diamond Films Deposited at Low Temperature Using In Situ Laser Reflectance Interferometry

The nucleation and growth of nanocrystalline diamond (NCD) films deposited at low temperature on silicon substrates with a distributed antenna array (DAA) plasma enhanced chemical vapor deposition (PECVD) system is investigated using in situ laser reflectance interferometry (LRI). An optical model is developed using an effective media theory in order to describe the LRI signal recorded during NCD growth and to extract the nucleation density. The model is validated through comparisons with nuclei counting from Scanning Electron Microscopy (SEM) micrographs. LRI is then employed to investigate the influence of several ex situ pre‐treatments of silicon substrates. The nucleation density is estimated between 7.3 × 109 for ultrasonic abrasion with 40 μm diamond powder and 5.9 × 1010 for seeding with 4.2 nm nanodiamond solution. The LRI technique is also employed to estimate in real time the critical thickness leading to the film delamination. The critical thickness for seeding methods is estimated in the range 485–545 nm, whereas no delamination is observed for the sample achieved on Si substrate pre‐treated by ultrasonic abrasion that reaches a thickness of 674 nm after a deposition of 20 h.

Nanocrystalline diamond protects Zr cladding surface against oxygen and hydrogen uptake: Nuclear fuel durability enhancement

In this work, we demonstrate and describe an effective method of protecting zirconium fuel cladding against oxygen and hydrogen uptake at both accident and working temperatures in water-cooled nuclear reactor environments. Zr alloy samples were coated with nanocrystalline diamond (NCD) layers of different thicknesses, grown in a microwave plasma chemical vapor deposition apparatus. In addition to showing that such an NCD layer prevents the Zr alloy from directly interacting with water, we show that carbon released from the NCD film enters the underlying Zr material and changes its properties, such that uptake of oxygen and hydrogen is significantly decreased. After 100–170 days of exposure to hot water at 360 °C, the oxidation of the NCD-coated Zr plates was typically decreased by 40%. Protective NCD layers may prolong the lifetime of nuclear cladding and consequently enhance nuclear fuel burnup. NCD may also serve as a passive element for nuclear safety. NCD-coated ZIRLO claddings have been selected as a candidate for Accident Tolerant Fuel in commercially operated reactors in 2020.

Enhanced nucleation of diamond on three dimensional tools via stabilized colloidal nanodiamond in electrostatic self-assembly seeding process

Nanocrystalline diamond particles are promising candidates for copious applications in materials science, biology and electronics. In this work, diamond nucleation density was unprecedentedly enhanced via a non-invasive electrostatic self-assembly seeding approach. By addition of glutamic acid to the nanodiamond seeding solution, the positively charged amino-group of glutamic acid, which is adsorbed on nanodiamond particles, enhances the adsorption on negative charged cemented carbide substrate. The highest nucleation density (1.0×1010cm−2) was achieved by utilizing glutamic acid at pH 4 as well as DI water at pH 2.2. This density was 20–1000 times higher than most earlier published results on WC-Co substrate. The concentration of the organic molecule, pH, concentration of ND particles and ultrasonication seeding time were found to be important for the seeding process. The colloidal stability was tweaked by pH of the dispersion and concentration of glutamic acid. The optimized parameters for nanodiamond adsorption on WC-Co substrate were found to be pH 4 at a concentration of 7×10−5M of glutamic acid at a nanodiamond concentration of 0.005wt%, while the seeding was conducted for 30min. The short ultrasonication time inhibits aggregation and void formation due to peeling off of nanodiamond patches at prolonged seeding times. Moreover, diamond thin films were deposited uniformly and densely on end mills made of cemented carbide. This work indicates that electrostatic induced adsorption of diamond nanoparticles is crucial for the development of ultra-high nucleation densities for the growth of high performance nanocrystalline diamond films, especially for micro sized tools with sharp cutting edges. It may serve as an approach for pinhole-free ultra-thin films deposition on micro-electromechanical system, and encapsulation coating in harsh environment.

Bottom-up diamond nanorod growth in HFCVD from nanocrystalline diamond film as a template-free method

Nanocrystalline diamond (NCD) films are being used in a large number of applications. Also, diamond nanorods (DNRs) exhibit distinctive features that are not present in diamond films, because of the tunable large surface-to-volume ratio and tubular configuration. In this work, we report on the synthesis of DNRs by means of the bottom-up and template-free method from NCD films by the hot filament chemical vapor deposition system. The substrate materials used for diamond deposition were stainless steel (AISI 316) and chromium nitride-coated stainless steel. On both substrates, NCD films and then DNRs have been synthesized. The micro-Raman confirms that the synthesized structure is NCD. In addition, the grazing incident x-ray diffraction pattern confirms the presence of cubic diamond and rhombohedral diamond as a film on the CrN and Cr2N interlayer. Also, the DNRs are encased in an amorphous carbon (a-C) shell. The DNRs are grown on the NCD grains by a bottom-up technology and template-free method. Their orientations are almost random in the diamond thin-film surface. In addition, the density of DNRs on the NCD film for the CrN interlayer is more than for the stainless-steel substrate. The NCD/DNR films are dense, adhesive, continuous, and almost uniform on the CrN-coated stainless-steel substrate.

Field electron emission enhancement in lithium implanted and annealed nitrogen-incorporated nanocrystalline diamond films

The field electron emission (FEE) properties of nitrogen-incorporated nanocrystalline diamond films were enhanced due to Li-ion implantation/annealing processes. Li-ion implantation mainly induced the formation of electron trap centers inside diamond grains, whereas post-annealing healed the defects and converted the a-C phase into nanographite, forming conduction channels for effective transport of electrons. This resulted in a high electrical conductivity of 11.0 S/cm and enhanced FEE performance with a low turn-on field of 10.6 V/μm, a high current density of 25.5 mA/cm2 (at 23.2 V/μm), and a high lifetime stability of 1,090 min for nitrogen incorporated nanocrystalline diamond films.

Probing the flat band potential and effective electronic carrier density in vertically aligned nitrogen doped diamond nanorods via electrochemical method

One-dimensional diamond nanorods (DNRs) were fabricated from nanocrystalline diamond films using a facile combination of microwave plasma enhanced chemical vapor deposition and reactive ion etching (RIE) techniques. Structural and electrochemical properties of undoped and nitrogen doped DNRs were thoroughly investigated. A cyclic voltammetry study revealed the increase in density of charge carriers when doped with nitrogen. Mott Schottky analysis was implemented for the quantitative determination of the flat band potential, effective density of charge carriers and energy band diagram, which revealed that the undoped sample exhibit p-type behavior, whereas the nitrogen doped sample showed n-type behavior. Defect related damage due to graphitization and hydrogen termination in the undoped DNRs (during RIE) was correlated with the p-type conductivity. Nitrogen doping induces n-type conductivity and enhances effective density of charge carriers.

Morphology of Diamond Layers Grown on Different Facets of Single Crystal Diamond Substrates by a Microwave Plasma CVD in CH4-H2-N2 Gas Mixtures

Epitaxial growth of diamond films on different facets of synthetic IIa-type single crystal (SC) high-pressure high temperature (HPHT) diamond substrate by a microwave plasma CVD in CH4-H2-N2 gas mixture with the high concentration (4%) of nitrogen is studied. A beveled SC diamond embraced with low-index {100}, {110}, {111}, {211}, and {311} faces was used as the substrate. Only the {100} face is found to sustain homoepitaxial growth at the present experimental parameters, while nanocrystalline diamond (NCD) films are produced on other planes. This observation is important for the choice of appropriate growth parameters, in particular, for the production of bi-layer or multilayer NCD-on-microcrystalline diamond (MCD) superhard coatings on tools when the deposition of continuous conformal NCD film on all facet is required. The development of the film morphology with growth time is examined with SEM. The structure of hillocks, with or without polycrystalline aggregates, that appear on {100} face is analyzed, and the stress field (up to 0.4 GPa) within the hillocks is evaluated based on high-resolution mapping of photoluminescence spectra of nitrogen-vacancy NV optical centers in the film.

Investigations of the co-doping of boron and lithium into CVD diamond thin films

Lithium has been incorporated into heavily boron-doped single-crystal (SCD), microcrystalline (MCD) and nanocrystalline diamond (NCD) films at concentrations up to ~2×1020cm−3 using Li3N as a solid-state Li source for in-diffusion and diborane as the B source. The quality, morphology, electrical resistance and concentration of B and Li dopants present in a range of B+Li co-doped SCD, MCD and NCD films have been studied. Analysis of the SIMS depth profiles for Li enabled the diffusion constants, D, to be measured (in units of cm2s−1) as: 2.5×10−15, 1.3×10−14 and 7.0×10−14 for SCD, MCD and NCD, respectively, at 1100K. The value for D for SCD agrees closely with that in the literature, while the much larger values for the polycrystalline films provide direct evidence that Li can diffuse rapidly along or through diamond grain boundaries at elevated temperatures. If prolonged diffusion allows the Li to reach the Si substrate, the Si acts as a sink for Li absorbing large quantities and reducing its concentration in the diamond film.

Optically transparent composite diamond/Ti electrodes

It is important for electro-optical applications of nanocrystalline diamond (NCD) films to achieve high optical transparency with low electrical resistivity. However, currently fabrication of highly transparent NCD films with reasonable electrical conductivity remains a challenge – any increase in conductivity simultaneously reduces transparency. Here, we report on fabrication of highly conductive and yet highly transparent electrodes based on boron-doped nanocrystalline diamond (B-NCD) films and Ti grids. We studied B-NCD films with variable boron content and thickness to determine preferable electrical and optical characteristics. Composite electrodes with a sheet resistance of 200 Ω/sq and optical transparency of 80% have been obtained by the integration of a thin nanostructured Ti-grid, sandwiched between the glass substrate and B-NCD layer.

Superconductivity in planarised nanocrystalline diamond films

Graphical A CVD-grown boron-doped diamond film was polished to a surface roughness of 2 nm RMS. The superconducting properties of the film are unchanged by the polishing process.

Stress control of heterogeneous nanocrystalline diamond sphere through pressure-temperature tuning

The hollow nanocrystalline diamond (NCD) sphere, a promising ablator material for inertial confinement fusion capsule, is generally fabricated by the chemical vapor deposition method. Herein, we report on a method to transform hydrogenated tetrahedral amorphous carbon coatings on spherical molybdenum (Mo) substrates into nanocrystalline diamond films via a designed high pressure high temperature (HPHT) treatment that balances the mismatch in the thermal expansion coefficient between a diamond coating and the Mo substrate through the difference in the bulk modulus. The results show that the density and strength of the diamond shell increase significantly and the residual stress is eliminated as well. The methodology of the designed HPHT treatment can not only provide an alternative way to fabricate NCD spheres but also can apply to other heterogeneous material stress control applications.

Osteoblast adhesion, migration, and proliferation variations on chemically patterned nanocrystalline diamond films evaluated by live-cell imaging.

Cell fate modulation by adapting the surface of a biocompatible material is nowadays a challenge in implantology, tissue engineering as well as in construction of biosensors. Nanocrystalline diamond (NCD) thin films are considered promising in these fields due to their extraordinary physical and chemical properties and diverse ways in which they can be modified structurally and chemically. The initial cell distribution, the rate of cell adhesion, distance of cell migration and also the cell proliferation are influenced by the NCD surface termination. Here, we use real-time live-cell imaging to investigate the above-mentioned processes on oxidized NCD (NCD-O) and hydrogenated NCD (NCD-H) to elucidate cell preference to the NCD-O especially on surfaces with microscopic surface termination patterns. Cells adhere more slowly and migrate farther on NCD-H than on NCD-O. Cells seeded with a fetal bovine serum (FBS) supplement in the medium move across the surface prior to adhesion. In the absence of FBS, the cells adhere immediately, but still exhibit different migration and proliferation on NCD-O/H regions. We discuss the impact of these effects on the formation of cell arrays on micropatterned NCD. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 1469-1478, 2017.