Multilayer Films Research Articles

Quantifying Chemical Reactions and Interfacial Properties at Buried Polymer/Polymer Interfaces.

Maleic anhydride (MAH)-modified polymers are used as tie layers for binding dissimilar polymers in multilayer polymer films. The MAH chemistry which promotes adhesion is well characterized in the bulk; however, only recently has the interfacial chemistry been studied. Sum frequency generation vibrational spectroscopy (SFG) is an interfacial spectroscopy technique which provides detailed information on interfacial chemical reactions, species, and molecular orientations and has been essential for characterizing the MAH chemistry in both nylon and ethyl vinyl alcohol copolymer (EVOH) model systems and coextruded multilayer films. Here, we further characterize the interfacial chemistry between MAH-modified polyethylene tie layers and both EVOH and nylon by investigating the model systems over a range of MAH concentrations. We can detect the interfacial chemical reaction products between MAH and the barrier layer at MAH concentrations of ≥0.022 wt % for nylon and ≥0.077 wt % for EVOH. Additionally, from the concentration-dependent reaction reactant/product SFG peak positions and the product imide or ester/acid C═O group tilt angles extracted from the polarization-dependent SFG spectra, we quantitatively observe concentration-dependent changes to both the interfacial chemistry and interfacial structure. The interfacial chemistry and molecular orientation as a function of MAH concentration are well correlated with the adhesion strength, providing important quantitative information for the future design of MAH-modified tie layers for a variety of important applications.

Research on Improved Crystallization Properties and Underlying Mechanism of the Sb2Te3 Phase-Change Thin Film by Inserting Sn15Sb85 Layers.

As a non-volatile semiconductor memory technology, phase-change memory has a wide range of application prospects as a result of the excellent comprehensive performance. In this paper, multilayer thin films based on Sb2Te3 material were designed and prepared by inserting the Sn15Sb85 layer. The thermal and electrical properties of superlattice-like Sb2Te3/Sn15Sb85 phase-change films can be adjusted by controlling the thickness ratio of Sb2Te3/Sn15Sb85. In comparison to the monolayer Sb2Te3 film, the multilayer layer Sb2Te3/Sn15Sb85 materials have a higher crystallization temperature, larger crystallization activation energy, and longer data lifetime, indicating the great improvement of thermal stability. The changes in the phase structure and vibrational modes of multilayer Sb2Te3/Sn15Sb85 films were characterized by X-ray diffraction and Raman spectroscopy, respectively. The presence of Sn15Sb85 layers restrains grain growth and refines the grain size. The multilayer Sb2Te3/Sn15Sb85 films exhibit better surface flatness, smaller surface potential undulation, and lower thickness variations than single-layer Sb2Te3. Phase-change memory cells based on the [Sb2Te3 (1 nm)/Sn15Sb85 (9 nm)]5 thin film has a lower threshold voltage (1.9 V) and threshold current (3.1 μA) compared to the Ge2Sb2Te5 film. Meanwhile, the electrical heating model of a phase-change memory cell based on a [Sb2Te3 (1 nm)/Sn15Sb85 (9 nm)]5 multilayer structure was established by multiphysics coupling analysis, proving the great improvement in heat transfer performance and efficiency. The experimental and theoretical studies confirm that the insertion of the Sn15Sb85 layer can significantly improve the crystallization properties of Sb2Te3 films, paving the way for optimizing the phase-change materials by regulating the microstructural parameters.

Inducing a tunable skyrmion-antiskyrmion system through ion beam modification of FeGe films

Skyrmions and antiskyrmions are nanoscale swirling textures of magnetic moments formed by chiral interactions between atomic spins in magnetic noncentrosymmetric materials and multilayer films with broken inversion symmetry. These quasiparticles are of interest for use as information carriers in next-generation, low-energy spintronic applications. To develop skyrmion-based memory and logic, we must understand skyrmion-defect interactions with two main goals—determining how skyrmions navigate intrinsic material defects and determining how to engineer disorder for optimal device operation. Here, we introduce a tunable means of creating a skyrmion-antiskyrmion system by engineering the disorder landscape in FeGe using ion irradiation. Specifically, we irradiate epitaxial B20-phase FeGe films with 2.8 MeV Au4+ ions at varying fluences, inducing amorphous regions within the crystalline matrix. Using low-temperature electrical transport and magnetization measurements, we observe a strong topological Hall effect with a double-peak feature that serves as a signature of skyrmions and antiskyrmions. These results are a step towards the development of information storage devices that use skyrmions and antiskyrmions as storage bits, and our system may serve as a testbed for theoretically predicted phenomena in skyrmion-antiskyrmion crystals.

Development of a four-color quasimonochromatic X-ray microscope for laser plasma research

X-ray multicolor imaging diagnosis obtains the spatial distribution of the imploding core during laser inertial confinement fusion. We propose a four-color quasimonochromatic X-ray microscope based on the Kirkpatrick–Baez microscope configuration, covering the medium-to-high-energy X-ray range. Composed of single-layer film mirrors and periodic multilayer film mirrors, the microscope features high spatial resolution and spectral resolution. Furthermore, zoned coating technology achieves common field-of-view (FOV) imaging at four energy points: 4.51, 6.4, 8.4, and 9.67 keV. When assembled and calibrated in the laboratory, the microscope achieved central FOV spatial resolutions of 3.9, 3.7, 4.0, and 4.1 µm at 4.51, 6.4, 8.04, and 9.67 keV, respectively. Finally, a spectral calibration experiment confirmed spectral selectivity at the four energy points.

CMP characteristics of IGZO thin film with a variety of process parameters

Recently, amorphous indium gallium zinc oxide (a-IGZO) has been studied in the field of 3D transistors as a channel material for high mobility, good uniformity, and low leakage current performance. The CMP process needs to be applied to fully remove surface IGZO in a multilayer film stack structure and achieve the purpose of planarization. As we all know, the CMP characteristics of the desired removal rate with stability and within-wafer non-uniformity (WIWNU%) play an important role in the CMP process. In this paper, the variation of the removal rate and the non-uniformity for IGZO thin film were studied with various process parameters (such as polishing time, slurry flow rate, slurry dilution, head pressure, head and table speed). The results mean that the removal rate and the non-uniformity of IGZO thin film can be tuned by changing process parameters, which can enhance the confidence about the feasibility of IGZO-CMP in the application of advanced technology.

A mechanistic approach to determine the relationship between film structure, electronic properties, and photocatalytic activity of ALD ZnO thin films on glass gibers

Atomic layer deposition (ALD), a high-conformality thin-film deposition technique, offers the opportunity to immobilize photocatalytic materials on high surface area substrates. Textile substrates are inexpensive, easily accessible materials with a fibrous nature, making them high surface area scaffolds for photocatalytic applications. This study applied ZnO thin-film coatings to fabric structures with different numbers of ALD cycles. The effect of coating thickness on the surface and electronic properties of the films and their photocatalytic properties were investigated. SEM, XRD, PL, and UV–Vis were used to examine the surface morphology, crystal structure, defects, and optical properties of the ZnO thin films. As the film thickness increased, the crystal sizes and the number of defects in the structure increased. Contact angle and Hall Effect measurements revealed that these structural defects are present on the surface of the films. Optimum wettability, mobility, and photocatalytic efficiency values were observed in the 15-nm coated samples, resulting in the highest photocatalytic activity and a turning point.

Electrochemical study and structural comparison of Ni electrodepositions on W/Si and Cr/C multilayered structure films

The Ni electrodeposition combined with multilayered structure film is a promising strategy in modern optical manufacturing, while less effort has been devoted to comprehending the electrochemical reaction process, which is essential for their practical applications. In view of this, the initial reduction dynamics and nucleation mechanisms of Ni electrodepositions on multilayer W/Si and Cr/C films were analyzed in this work, and the morphological, crystal, and mechanical characteristics of produced Ni electrodeposits were further determined and compared. The results show that the considerably irregular crystals accompanied by high tensile stress of 119.5 MPa were formed for the Ni electrodeposit on W/Si film, which were mainly attributed to the progressive nucleation process with more severe side reaction of hydrogen evolution. By contrast, the instantaneous nucleation mode with lower reduction resistance were revealed for the Ni electrodeposition on Cr/C film, which presented a comparatively fine–grained texture, less roughness, and smaller stress structure. To summarize, the more stable electrochemical reaction process and improved structure uniformity are obtained for the Ni electrodeposition on metal/C–based film, which offers a theoretical guidance for optimized fabrication of multilayer optical devices in extreme ultraviolet, x-ray, and neutron focusing fields.

Effect of Ag content on the friction and wear properties of electrodeposited self-lubricating Ni–Ag coating

Thin film coatings are required to improve the performance of components to resist harsh environments as the modern industry grows. In this study, Ni–Ag coatings with various Ag content were deposited on the Cu surface using an electrodeposition technique. The Ni–Ag coatings were deposited to enhance the tribological properties of the coatings and increase the service life of the friction-sliding components. Ni–6wt%Ag, Ni–8wt%Ag, and Ni–10wt%Ag coatings were deposited. A solid solution of Ni–Ag was formed in the coatings. As the concentration of NiSO4 decreased in the electrolyte, the content of Ag in the coatings increased with the granular morphological characteristics. The increase in Ag content reduces the coefficient of friction (CoF) on comparing the initial running-in period and is stable after some time. The initial decrease was due to the surface roughness. The CoF and wear rate were low for all Ag contents compared to the copper substrate due to the effect of Ag solid lubricant material in prepared coatings.

Study of Optical Performance and Structure of Yb/Al (1.5 wt.% Si) and Yb/Al (Pure) Multilayers Designed for the 73.6 nm Range

Yb/Al multilayer films exhibit excellent theoretical reflectivity in the 54–90 nm wavelength range. This study attempted to incorporate 1.5% wt.% of Si impurities into Al to suppress the crystallization of Al, reduce interfacial roughness, and enhance the actual reflectivity of the prepared Yb/Al multilayer films. Internal microstructure changes in the film layers before and after Si impurity doping were investigated using GIXRR, AFM, and XRD techniques. The reflectivity of two types of multilayer films, Yb/Al (1.5 wt.% Si) and Yb/Al (pure), was tested to evaluate the effect of Si impurity on film performance. The reflectivity of Yb/Al (1.5 wt.% Si) multilayers compared to Yb/Al (pure) multilayers increased by approximately 4%.

Loading rutin on surfaces by the layer-by-layer assembly technique to improve the oxidation resistance and osteogenesis of titanium implants in osteoporotic rats

The purpose of this study was to construct a rutin-controlled release system on the surface of Ti substrates and investigate its effects on osteogenesis and osseointegration on the surface of implants. The base layer, polyethylenimine (PEI), was immobilised on a titanium substrate. Then, hyaluronic acid (HA)/chitosan (CS)-rutin (RT) multilayer films were assembled on the PEI using layer-by-layer (LBL) assembly technology. We used scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy and contact angle measurements to examine all Ti samples. The drug release test of rutin was also carried out to detect the slow-release performance. The osteogenic abilities of the samples were evaluated by experiments on an osteoporosis rat model and MC3T3-E1 cells. The results (SEM, FTIR and contact angle measurements) all confirmed that the PEI substrate layer and HA/CS-RT multilayer film were effectively immobilised on titanium. The drug release test revealed that a rutin controlled release mechanism had been successfully established. Furthermore, the in vitro data revealed that osteoblasts on the coated titanium matrix had greater adhesion, proliferation, and differentiation capacity than the osteoblasts on the pure titanium surface. When MC3T3-E1 cells were exposed to H2O2-induced oxidative stress in vitro, cell-based tests revealed great tolerance and increased osteogenic potential on HA/CS-RT substrates. We also found that the HA/CS-RT coating significantly increased the new bone mass around the implant. The LBL-deposited HA/CS-RT multilayer coating on the titanium base surface established an excellent rutin-controlled release system, which significantly improved osseointegration and promoted osteogenesis under oxidative stress conditions, suggesting a new implant therapy strategy for patients with osteoporosis.

Preparation of high performance thermal conductive composites from aluminum plastic packaging waste via Solid-state Drawing

Aluminum-plastic multilayer films have been widely used as the top-grade packaging material due to their exceptional barrier properties. However, the recycling of aluminum plastic packaging waste (APPW) poses a great challenge. To address this issue, we proposed a facile method for recycling APPW using solid-state drawing technology to produce high performance thermal conductivity composites for the first time. The ultrafine APPW with good processability was obtained by solid-state shear milling (S3M), with a low electrical conductivity of less than 10−12 S/cm. The subsequent solid-state drawing of both the aluminum sheet and polymer chain resulted in the formation of an oriented crystalline structure, with the Al sheet acting as an effective nucleating agent. This resulted in a significant increase in tensile strength for HDPE/APPW (30 %) composites, from 21.4 MPa to 116.1 MPa at the drawing ratio of 5. In addition, the in-plane thermal conductivity of HDPE/APPW (50 %) composites reached an impressive 2.5 W/mK, with the tensile strength of 78.8 MPa. Our findings demonstrate the potential of utilizing APPW for the production of value-added composites without requiring separation, with possible applications in heat management for emerging electrical systems and electronic devices.

Structural properties controlled magnetisation of Ni/Al multilayers sputtered on flexible polymer substrate: Impact of Ni deposition rates

The goal of this work is to determine how the rate of Ni deposition rates affect the structural characteristics that regulate the magnetization of Ni/Al multilayer thin films sputtered on flexible acrylic acetate polymer substrates. The films with a 5[Ni(20 nm)/Al(10 nm)] structure were gradually sputtered as different Ni deposition rates in the total thickness of 150 nm. With an increase in the rate of Ni deposition, the Ni contents increased from 61.5% to 69.6%. And, X-ray diffraction analysis verified that the films featured a face-centered cubic structure with variable peak intensities. Also, the scanning electron microscopy surface morphology analyses revealed that variations in the film surfaces were a result of the deposition rates. For magnetic measurements, the differences in the structural analysis were observed to cause a notable variation in saturation magnetization, MS, and coercivity, HC values. Accordingly, MS values increased consistently between 359.0 and 389.7 emu cm−3, but HC values decreased from around 34–32 to 28 Oe with the increase in Ni deposition rate from 0.02 to 0.10 nm s−1. It is also observed that when the Ni layers are generated at very fast deposition rates, the Ni/Al multilayer films have a high MS/HC ratio, which is significant for magnetic sensors. It has been concluded that the magnetisation of Ni/Al multilayer thin films can be controlled by the structural properties adjusting the Ni deposition rate.

Unveiling the initial oxidation mechanism of a single crystal Ni-based superalloy with pre-deformation

The role of pre-deformation on the initial oxidation mechanism of a single crystal Ni- was revealed. With pre-deformation, the recrystallized grain boundaries and dislocations provided sites for the nucleation of Al2O3 and enhanced the diffusion flux of Al irrespective of γ/γ′ interface, γ′, and γ phase. Ultimately, a thin compact α-Al2O3 layer formed, improving the oxidation resistance. Without pre-deformation, Ni and Al atoms diffused along the γ'/γ interface, however, the Al-flux is insufficient to maintain the growth of Al2O3. As a result, a loose multilayer film formed on the surface, which decreased the oxidation resistance.

Preparation and tribologic properties of Ti and Zr nitride multilayer coatings

This paper focuses on synthesis and characterization of Zr/Ti and Ti/Zr nitride multilayer coatings by magnetron plasma sputtering to enhance the tribologic properties. The synthesis of nitrides was achieved by non-reactive deposition using Ti or Zr nitride targets or by reactive deposition using Ti or Zr targets in the presence of nitrogen. The formation of nitride layers was highlighted by XRD, EDX and XPS investigations, while the tribologic properties were made with HFRR equipment. The tribological study showed that the coefficient of friction and wear scar diameter decrease in multilayer films with zirconium nitride as the upper layer.

Macroscale Ultradurable Anti‐wear Achieved on Graphene‐based Films via Multiphase Combination

Excellent anti‐wear performance, high bearing capacity, and long service life are essential prerequisites for the reliability and durability of Si‐based micro/nano device operation. To improve the anti‐wear property and prolong service life of Si‐based micro/nano devices under high loads, graphene oxide (GO) nanosheets, graphene quantum dots (GQDs) and ionic liquid‐capped GQDs (IL‐GQDs) were used to create three kinds of multilayer films as solid lubricant, that is, single‐component (GO)5, (GO/GQDs)5 and (GO/IL‐GQDs)5 multilayer films. The results showed that (GO/IL‐GQDs)5 composite multilayer possessed excellent wear resistance under a high load of 4 N with the wear rate of 4.9×10‐7 mm3·N‐1·m‐1. The superior anti‐wear performance of (GO/IL‐GQDs)5 composite film is mainly due to the unique 3D structure composed of GO nanosheets alternating with IL‐GQDs. The rigid GO nanosheets play the role in load‐carrying capacity, and the IL‐GQDs could delay the time of structure transformation and reduce the loss rate of transfer film, thereby effectively extending the service life of (GO/IL‐GQDs)5 composite multilayer. Such multilayers are expected to be good solid lubricating films suitable for Si‐based micro/nano devices.This article is protected by copyright. All rights reserved.

Preparation of Eudragit S100-pullulan/hydroxypropyl-β-cyclodextrin complex-Eudragit S100 multilayer nanofiber film for resveratrol colon delivery

Cyclodextrin-based electrospun nanofibers are promising for encapsulating and preserving unstable compounds, but quick dissolution of certain nanofibers hinders their delivery application. In this study, hydroxypropyl-β-cyclodextrin (HPβCD) was used as an effective carrier of resveratrol (RSV) to obtain the RSV/HPβCD inclusion complex (HPIC), which was then incorporated into pullulan nanofibers. For enhancement of RSV release toward colon target, multilayer structure with a pullulan/HPIC film sandwiched between two layers of hydrophobic Eudragit S100 (ES100) nanofibers was employed. The relationship between the superiority of the ES100-pullulan/HPIC-ES100 film and its multilayer structure was verified. The intimate interactions of hydrogen bonds between two adjacent layers enhanced thermal stability, and the hydrophobic outer layers improved water contact resistance. According to release results, multilayer films also showed excellent colon-targeted delivery property and approximately 78.58 % of RSV was observed to release in colon stage. In terms of release mechanism, complex mechanism best described RSV colonic release. Additionally, ES100-pullulan/HPIC-ES100 multilayer films performed higher encapsulation efficiency when compared to the structures without HPIC, which further increased the antioxidant activity and total release amount of RSV. These results suggest a promising strategy for designing safe colonic delivery systems based on multilayer and HPIC structures with superior preservation for RSV.

Perpendicular magnetic anisotropy of Pd/Co2MnSi/AlN/Pd multilayer films

In this paper, the perpendicular magnetic anisotropy（PMA）of Pd/Co2MnSi (CMS)/AlN/Pd multilayer film is studied, which is designed based on the two-interface interaction, the orbital hybridization effect of Pd5d-Co3d electrons at the Pd/CMS interface and the orbital hybridization effect of Co3d-N2p electrons at the CMS/AlN interface. Compared with the Pd/CMS/Pd multilayer film, the PMA of the Pd/CMS/AlN/Pd structure shows significant enhancement with the insertion of the AlN layer. The Hall resistance (RHall) of the Pd/CMS/AlN/Pd structure reached 0.02 Ω (increased by 300 %) and the coercive force (Hc) is 388 Oe (increased by about 76 %). The magnetic anisotropic energy density (Keff) is 0.61Merg/cm3 (increased by about 135 %). The PMA was optimized with the film factor (layer thickness) of Pd(6 nm)/CMS(5 nm)/AlN(6 nm)/Pd(6 nm). The X-Ray Diffraction（XRD）and High Resolution Transmission Electron Microscope（HRTEM）analysis showed that the PMA is affected by the crystallinity and interface quality of multilayer films.

Multimethod cross-sectional characterization approaching the limits of diamond monophase multilayers

Chemical vapour deposited diamond draws significant scientific interest due to its wide range of mechanical and functional properties, which can be easily tuned by the applied deposition conditions. Here, hot filament chemical vapour deposition was used to synthesize four monophase multilayer diamond thin films with individual layer thickness down to ∼ 300 nm. Extensive structural characterization by scanning electron microscopy and Raman spectroscopy on the cross-section confirmed the different diamond morphologies originating from the different applied process parameters of the individual sublayers, where Raman spectroscopy could give a clear distinction between nano- and microcrystalline diamond down to a layer thickness of ∼ 1 μm. Cross-sectional X-ray nanodiffraction identified exclusively the diamond crystal structure throughout the cross-section of the multilayered diamond thin films. Cross-sectional phase and FWHM analysis allowed to discriminate between the diamond morphologies down to ∼ 500 nm, thus identifying the limitations of monophase diamond multilayers. While the microcrystalline diamond sublayers all exhibit pronounced structural gradients expressed in (i) increasing intensity of the 111 Debye-Scherrer ring, (ii) ⟨110⟩ fibre texture, and periodic variations of (iii) grain size and (iv) residual stress, the nanocrystalline diamond sublayers showed no pronounced cross-sectional variations. In summary, the experimental results provide insights into the cross-sectional evolution of microstructure and residual stress and the limitations of monophase multilayered diamond thin films.

Optimal permeance ratio, flux direction and layer distribution in composite asymmetric membranes composed of sequences of layers obeying real-power flux laws

In this study, the optimal permeance ratio and layers distribution in multilayer membranes and thin films in which each layer obeys the following real-power law: Flux=πi(P1,ini−P2,ini) are determined for any positive real values of ni. Such an exponent has a physical meaning in several cases, such as: diffusion-controlled permeation of hydrogen in metal membranes i) under infinite-dilution conditions (n = 0.5), and ii) under higher-concentration ones (0.5 < n < 1.5), iii) desorption-limited permeation (n = 1) in the same type of membranes, Knudsen-type diffusional mechanism (n = 1) and viscous flow (n = 2) in microporous membranes. Furthermore, n is equal to 4 in radiation-driven thermal flux. The work considers two generic layers of different thicknesses and exponents, for which it is proven the existence of a general optimal permeance ratio π1/π2 maximising the flux ratio, which is found to be equal to the inverse of the ratio between the respective maximum theoretical driving forces that can be established in each layer. Such an optimal permeance ratio is also proven to be a global optimum. Afterwards, we provide a theoretical generalisation of this optimality to whatever types of driving forces. Then, we provide a demonstration that the highest species permeating flux is always established when feeding it from the layer side with the highest exponent independently of the permeance ratio. As an important consequence, to maximise flux, a multilayer membrane/thin film should be fabricated by depositing the layers in cascade according to the ascending or descending exponents, and should be used in a configuration in which the flux flows from the layer with the highest pressure exponent to the layer with the lowest one. It is also shown that there exists an optimal value of the lower exponent n1 that maximizes the flux ratio keeping constant the other parameters. Finally, we showed that a virial-type linear combination of polynomial driving forces can be approximated by the empirical flux law investigated. Overall, our results are valid not only for whatever type of composite membranes and thin films (metallic, ceramic, polymeric and hybrid ones), but also for any sequential system involving a flux of whatever physical entity obeying the aforementioned law, such as heat transfer in the presence of radiation, non-linear electrical resistances and possible others.

CVD growth of large-area, continuous, and defect-free MoS2 multilayer films from solution-cast seed nanoflakes

Defects in transition metal dichalcogenides are among the primary source of their chemical reactivity, including their response to water. The CVD growth of defect-free continuous molybdenum disulfide (MoS2) films has been particularly challenging. In this work, we demonstrate the growth of large-area continuous films of MoS2 using solution-cast MoS2 seed nanoflakes, both with and without the assistance of alkali halide. The MoS2 seed nanoflakes serve as nucleation sites for the in-plane growth of few-layer MoS2, which is accompanied by localized vertical growth of MoS2 particles. For films grown with the combination of seed and NaCl, very low oxygen content was observed together with the stoichiometric ratio of Mo: S being close to the ideal value of 1: 2. These films show humidity-insensitive electrical response over a wide interval (5%–95% RH). This is attributed to very low concentrations of edge and basal-plane defects, leading to low water dissociation and restricted proton transport.