This article is concerned with the development of a general optimization tool based on distributed real genetic algorithms (DRGAs) assisted by metamodel evaluation and applied to structural shape optimization problems of general boundary-element models (BEMs). The evaluation fitness function is performed by a surrogate function based on multidimensional Gaussian random field models (MGRFMs) in order to minimize the computational cost of the evolutionary algorithms. The model boundary of a structural system or a mechanical tool is discretized using the BEM, and selected parts of the boundary are modelled using β-spline curves or surfaces in order to facilitate re-meshing and adaptation of the boundary to the external actions. Then a hypercube topology of populations of these models follows a genetic evolution process to determine the optimum shape of the system. The optimum models have minimum weight and satisfy all imposed constraints. A numerical example is presented and discussed in order to show the efficiency and robustness of the developed computational tool. The number of function evaluations is substantially reduced compared with previous versions of the optimization algorithm without the metamodel evaluation technique. †This is an extended and enhanced version of work presented at the mini-symposium on Evolutionary Algorithms: Recent Applications in Engineering and Science organized by Dr William Annicchiarico at the 7th World Congress on Computational Mechanics, Los Angeles, July 2006.
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