Existing theories to account for liquid disintegration in ultrasonic atomizers are reviewed and examined in the light of observations of two different 40 kHz atomizers. Photographic techniques including single exposure, high-speed still and synchronized flash high-speed ciné photography were used. Corroborating evidence for a capillary wave mechanism was obtained but disintegration as a result of cavitation effects was also observed. Sonoluminescence and therefore cavitation was detected at all power levels capable of causing atomization. A mechanism for the cavitation effects is proposed. From this the performance of a typical atomizer is explained and the general conditions for obtaining a near monodisperse spray at optimum throughputs are given.
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