The High-Frequency and High-Power Density (HPD) converters are the choices of the module integrated Solar Photo Voltaic (SPV) for standalone and interconnected renewables. The operation of the Module Integrated Converters (MIC) in these conditions facilitates better electrical characteristics but care is to be taken in designing the thermal management as the conditions are harsh and vary from that of the non-integrated. The unique design starts from the circuit operations, device packaging, component placement, thermal options with a selection of elements, and finally the airflow control methods. A 300 W, Poly-phase Synchronous Boost Converter with Gallium Nitride devices, operating at 500 kHz is designed for the module integrated conditions in a fixed standalone operation. The EPC-GaN device is used, enabling an effective dual dissipative thermal management, compared to conventional methods. A single heat-sink design for the six devices of the converter in common for effective dissipation through the case is presented. Further, methods for improved dissipations through PCB were explained. An adaptive digital controlled method of airflow control to maintain the acquired-ambient, for the endured operations of the MIC, is discussed. Finally, a stable, high-power density, MIC with 64.3 W/in3, is designed and demonstrated for a standalone street lighting application.
Read full abstract