Most efficient electrochemical hydrogen evolution reaction (HER) catalysts in alkaline solutions are based on precious metals, whose rarity and high cost are severely limiting their large-scale applications. In this work, we synthesized Mo-doped and W-doped Co2FeAl alloys by a simple coprecipitation method. The HER in alkaline solution is promoted through the synergistic effect of thermal annealing and doping of high-valence metal atoms. Thermal annealing could optimize the surface morphology and improve the crystallinity. In the meantime, the doping of high-valence metal atoms could further regulate the crystal structure and electronic structure of alloys. Therefore, annealing temperatures and doping concentrations have a marked impact on the catalytic performance. In particular, when the Mo doping concentration is 27 at% and the annealing temperature is 750 ℃, the synthesized Co2FeAlMo1.5 (750 ℃) alloy electrocatalyst exhibits the superior HER performance in alkaline media. It displays a low overpotential of only 71 mV at 10 mA cm−2 and a Tafel slope of 110 mV dec−1. An excellent stability is also demonstrated that the electrocatalyst can work stably for 20 h and the overpotential is only shifted by 2 mV after 1000 cycles. A series of characterization tests indicate that the crystal structure and electronic structure of Co2FeAlMo1.5 (750 ℃) are optimized, which can improve the catalytic activity and promote alkaline HER. This work provides a new strategy for improving the catalytic performance of non-noble metal electrocatalysts for alkaline HER.
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