Addition Of Mn Research Articles

Wear micromechanics, mechanisms and wear map of Al-12.6Si-0.25Fe-XMn alloy: The role of Al15(Mn,Fe)3Si2 intermetallic and microstructure modification

Abstract The study investigates the microstructural evolution and wear behaviour of Al-12.6Si-0.25Fe-xMn alloys (x = 0, 1, 2, and 3 wt.%) in dry sliding wear experiments. Manganese (Mn) considerably modifies the microstructure by modifying primary and eutectic silicon particles, changing Fe-rich intermetallic compounds, and increasing the overall wear resistance of Al-12.6Si-0.25Fe. The microstructural investigation demonstrates the production of Al15(Mn,Fe)3Si2 intermetallic phases, as well as a more uniform Si particle distribution. Wear experiments at varied loads (20 N, 40 N, and 60 N) show that Mn addition significantly reduces wear rates and specific wear rates, especially at lower loads. The findings highlight Mn's significance in increasing the hardness and wear resistance of Al-Si-Fe alloys, making them better suited to automotive applications.

Surface in situ Co-Mn modification over LaMnO3 perovskite with enhanced activity for ethane combustion

Catalytic combustion is one of effective ways to remove short-chain alkanes. In this study, we elaborately designed a novel catalyst of in situ Co-Mn decorated LaMnO3 perovskite for ethane catalytic combustion, in which extra Mn and Co species were introduced via acidic KMnO4 and Co(NO3)2 solution precipitation method. The addition of Mn and Co could not only slightly etch LaMnO3, thereby increasing specific surface area and redox property, but also generate new active phase CoMn2O4, thus accelerating reaction. Among all the as-prepared catalysts, CMO/LMO-0.5 exhibited admirable ethane removal efficiency with a T90 of 365 °C, a reaction rate of 0.46 mmol·g−1·h−1, a TOF value of 0.64 mmol·g−1·h−1, and excellent hydrothermal stability and reusability. Moreover, according to in situ DRIFTS, a possible pathway was proposed. This work can rationalize an alternative approach to develop an active catalyst for short-chain alkanes catalytic combustion or other catalytic systems.

Influence of Mn Addition on the Evolution of Precipitates in Al-Cu Alloys

Influence of Mn Addition on the Evolution of Precipitates in Al-Cu Alloys

Mn-Induced microstructural stabilization and mechanical strengthening in Cu-Ni-Sn alloys: A mechanistic exploration

The exploration of the mechanical properties and microstructural evolution in Cu-9Ni-6Sn-XMn (X = 0, 0.1, 0.5, 1.0 wt%) alloys that were aged at 350 °C for various durations has been conducted. Spherical aberration-corrected scanning transmission electron microscopy (AC-STEM) was utilized to characterize the nanoscale phases at the atomic scale. The results indicated that the hardness and tensile strength of the Cu-9Ni-6Sn alloy were significantly enhanced with the addition of Mn. When the Mn content was 0.1 wt % and the aging time was 720 min, the hardness and tensile strength of the alloy reached 394 HV and 883 MPa, respectively. These values were 25 HV and 84 MPa higher than those of the Mn-free alloy. The Cu-9Ni-6Sn alloy exhibits the coexistence of nanoscale D022/L12 ordered phases throughout the aging process, which subsequently transition into discontinuous precipitation (DP). Mn effectively prevented the coarsening of the D022/L12 ordering phases during the aging process, which may be the key factor in enhancing the strengthening effect of the alloy. It was observed that no secondary phase related to Mn was formed, as Mn was completely dissolved in the alloy. Furthermore, Mn segregated at the DP at the later stages of aging, which was attributed to the negative mixing enthalpy between Sn-Mn and Ni-Mn. The suppression of DP was related to the enhanced stability of the D022/L12 ordering phase. These results are anticipated to provide valuable guidance for the production and application of Cu-Ni-Sn alloys.

Enhancing strength, ductility, and thermal fatigue resistance in Stellite 21 coatings via Mn alloying and Transformation-Induced Plasticity

This study investigates the effect of Mn on the microstructure and mechanical properties of Stellite 21 cobalt-based coatings prepared by laser cladding on 24CrNiMo steel substrates, focusing on utilizing the Transformation-Induced Plasticity (TRIP) mechanism to enhance toughness and thermal fatigue performance. The results indicate that the microstructure of the Stellite 21 alloy coating is primarily composed of γ-Co (FCC) with a minor presence of ε-Co (HCP), M23C6, and M7C3 carbides, which predominantly precipitate at or near the grain boundaries. Upon the addition of Mn, it dissolves into the γ-Co matrix, causing lattice distortion and increasing dislocation density, thereby contributing to solid solution strengthening. Compared to the Mn-free Stellite 21 alloy coating, the coating with 5% Mn exhibits an approximately 21% increase in tensile strength (∼1135 MPa) and a 74% increase in elongation (∼14.5%). This improvement is mainly attributed to the solid solution strengthening caused by lattice distortion due to Mn addition and the synergistic enhancement from the TRIP mechanism facilitated by the lower stacking fault energy. Moreover, the thermal fatigue crack propagation rate in the coating with 5% Mn is reduced by approximately 42.5% compared to the Mn-free Stellite 21 alloy coating. The enhancement in thermal fatigue performance is primarily due to the Mn addition, which stabilizes the ε-Co phase during thermal fatigue processes, enhancing plastic deformation capacity. The phase transformation process alleviates stress concentration, effectively reducing crack propagation rates and ultimately improving the material's thermal fatigue performance.

Polymetallic MnW/Co3O4 porous composites derived from polyoxometalate-induced “cage-within-cage” zeolitic imidazolate frameworks with high efficiency towards NOx reduction

Exploitation of highly active, economical and environmentally friendly catalysts is the primary imperative for addressing the pivotal concerns confronting NOx pollution. Transition metal oxides have shown good application prospects in NOx purification due to their plentiful availability and affordable pricing. Herein, a confinement-pyrolysis strategy for preparation of MnW/Co3O4 composites with porous structures and high dispersion of active components transformed from polyoxometalate (POM)-encapsulated zeolitic imidazolate frameworks (ZIFs) was showcased. The strong interaction of Mn and Co contributes to the production of rich Mn3+ and Co3+ content (Mn4+ + Co2+ → Mn3+ + Co3+; Mn2+ + Co3+ → Mn3+ + Co2+). Compared with W/Co3O4, the Mn addition can increase the accessibility of active sites, induce more oxygen vacancies, acid sites and defects formation at the interfacial regions, promote the adsorption and activation of NH3 and NO, resulting in a 10–50 % higher NOx conversion at the 100−300 °C under 40,000 h−1. More encouragingly, experimental results suggested that the Mn-containing catalyst also exhibits much better tolerance against SO2, H2O, and HC than the Mn-free catalyst. This work demonstrates that guest@host POM@ZIF-functionalized derivative materials possess promising application perspective for low-temperature NOx reduction.

Effect of dispersoid formation on age hardening and precipitation behavior of an Al-Si-Mg(-Cu) alloy with Mn and Cr addition

In the present study, Mn and Cr elements were added to the alloy to induce the formation of the α-AlFeMnCrSi dispersoids during solution treatment. The effect of the dispersoids on subsequent age-hardening response and precipitation behavior was investigated. The results indicate that there is a partially coherent structure between the dispersoid and the α-Al matrix, but the coherence is weak. The precipitation of dispersoids resulted in accelerated age-hardening response and precipitation kinetics, but weakened peak-aged hardening effect. With the aging time increasing from 0 to 16 h, a new precipitation sequence was proposed in Mn+Cr modified Al-Si-Mg(-Cu) alloy: Supersaturated solid solution (SSSS) → GP zones (under-aged) → β'' + β' (peak-aged) → Si + β'' + β' + Mg2Si + Q + α (over-aged). Among them, the extra precipitates were heterogeneous nucleated on the dispersoids, which depended on the orientation relationship between the dispersoid and the precipitation, the interfacial energy of the dispersoid/matrix/precipitation, and the local solute element concentration. Heterogeneous precipitation of coarse particles on dispersoids resulted in the formation of precipitation-free zones (PFZ), which was mainly responsible for the weakened peak-age hardening effect. Moreover, compared to the base alloy, finer and denser precipitates were obtained in the matrix of the modified alloy, due to the increased density of dislocations induced by the dispersoids and the higher Mg supersaturation.

Thermodynamic prediction and experimental verification of phase transformation kinetics in 3Mn steel with Ti and V microadditions

AbstractIn this work, the phase transformation kinetics and precipitation processes were studied using thermodynamic calculations and a dilatometric method to determine the optimal chemical composition of medium-Mn steel and its initial parameters of heat treatment. The investigated steel is intended for forgings with the microstructure composed of bainitic matrix and retained austenite (RA). An influence of Al and Si on the Ms temperature was characterized to obtain the best chemical composition in terms of RA stabilization. Theoretical continuous cooling transformation (CCT) and time–temperature transformation (TTT) diagrams were determined and compared with dilatometric results. Microstructural observations were compared with the dilatometric results. The hardenability of steel was high due to increased Mn and Mo additions. A very small fraction of cementite is expected in the microstructure due to Al and Si additions. The shortest time to start and finish the bainitic transformation was noted for the isothermal heat treatment at 420 °C. The completion of the bainitic transformation took about 25 min and is acceptable from the industrial point of view. The obtained results constitute a good basis for designing thermomechanical processing routes of bainitic steels with RA.

Effects of solute alloying elements on solid solubility of TiC in austenite

Solute elements in microalloying steel affect the solid solubility of microalloying elements, and thus affect the second phase precipitation in steels. In this work, the influences of solid solution elements, especially Si and Al, on the solubility product of TiC in austenite were studied using the two-sublattice model. The results show that both Al and Si additions reduced the solubility product of TiC in the austenite region, and the reduction degree of TiC solubility product with Al addition was increased with increasing temperature, while it was decreased with Si addition. In addition, Mn, Mo and Cr additions all increased the solubility product of TiC in the austenite region, and the increment degree of TiC solubility product with Mo addition was decreased with increasing temperature, while it changed slightly with Mn or Cr addition with temperature. The model of solubility product of TiC without alloying additions in austenite was modified, and the calculating result was highly consistent with findings of literatures. Finally, a calculation model of TiC solubility product considering the influence of alloying elements was established.

Effect of Mn Addition on the Corrosion and Fatigue Properties of a Progressive Secondary A357 Alloy

Effect of Mn Addition on the Corrosion and Fatigue Properties of a Progressive Secondary A357 Alloy

Effect of Ti, Mn and Mo on the microstructure and properties of CoCrFeNi high entropy alloy coatings prepared by laser cladding

CoCrFeNi-based High Entropy Alloys (HEAs) coatings, with additions of Ti, Mn, and Mo, were synthesized using laser cladding (LC). The pure CoCrFeNi HEA had a uniform FCC structure, exhibiting the lowest hardness and wear resistance but good corrosion resistance. The Ti-added HEA had an FCC+Laves+η phase structure, showing increased hardness and wear resistance due to abrasive and mild surface fatigue wear, though with the poorest corrosion resistance. The Mn-added HEA maintained a single FCC structure with coarser grain boundaries, exhibiting lower hardness and reduced wear resistance due to adhesive, abrasive wear, and minor surface fatigue wear, but with the best corrosion resistance.The Mo-added HEA developed a eutectic structure of FCC and σ phases, achieving the highest hardness and wear resistance due to oxidative wear, but showed moderately decreased corrosion resistance. The varying microstructures significantly impacted the coatings' mechanical properties and corrosion behavior, highlighting the critical role of alloying elements in customizing LCed-HEA coatings for specific applications.

Enhancing Photo-to-Thermal Energy Conversion Efficiency of the CaO/CaCO3 Composite with Co and Mn Additives for Concentrated Solar Power Systems

Enhancing Photo-to-Thermal Energy Conversion Efficiency of the CaO/CaCO₃ Composite with Co and Mn Additives for Concentrated Solar Power Systems

Role of Mn in improving the corrosion resistance and cytocompatibility of antibacterial Mg-Ag-Mn alloy

To improve corrosion resistance and cytocompatibility of biodegradable Mg-Ag alloy, the non-toxic Mn was added to produce Mg-Ag-xMn (x=0, 0.5, 1, 2 and 3 wt%) alloys. It was revealed that Mg-Ag-2Mn alloy exhibits an optimized comprehensive property after post-casting heat treatment (PCHT). Microstructural factors for the improved performances are then determined. It is revealed that the addition of Mn promotes the precipitation of the Fe-containing α-Mn phase and alters the configuration of the corrosion product after PCHT, which enhances the corrosion resistance of the alloy and thus optimises the ionic release kinetics for improved biological performance.

Manganese enhances cadmium tolerance in barley through mediating chloroplast integrity, antioxidant system, and HvNRAMP expression

Cadmium (Cd) is a toxic heavy metal that poses risks to crop production and food safety worldwide. This study evaluated whether manganese (Mn) addition could mitigate Cd toxicity and reduce Cd accumulation in barley seedlings. Hydroponically grown seedlings of Cd-tolerant (WSBZ) and Cd-sensitive (Dong17) barley cultivars were treated with 0.1 μM and 1 μM Cd as well as 0.2 mM Mn alone and in a combination with 0.1 or 1.0 μM Cd for 21 days. Cd exposure caused the dramatic alteration of growth and physiological parameters by disrupting chloroplast, and increased Cd accumulation in both genotypes. However, Mn addition markedly alleviated the negative impacts of all examined parameters caused by Cd stress. Cd addition enhanced expression of anti-oxidative enzyme related genes, including HvSOD, HvCAT, HvAPX, HvPOD in the two barley genotypes exposed to Cd stress. The expression analysis showed nearly all HvNRAMPs genes are dramatically up regulated by both Mn and Cd, with WSBZ having higher expression than Dong 17. Notably, HvNRAMP1 showed the highest expression due to Mn addition, highlighting its crucial role in Mn uptake and transportation in barley. Moreover, Cd stress and Mn addition increased and suppressed the expression of HvYSL5, HvHMA2 and HvHMA3, respectively. Conversely, the expression of HvYSL2, HvIRT1 and HvMTP8 was upregulated by both Mn and Cd treatments, with a further increase observed in the combined Cd and Mn treatments. It may be concluded that sufficient Mn supply is quite important for reducing Cd uptake and accumulation in plants.

Phase transition and internal friction behaviors in Mn-doped Co-V-Ga shape memory alloys

Shape memory alloys with a high abundance of mobile interfaces exhibit remarkable internal friction (IF) behaviors, which can be utilized for the reduction of noise and vibration. In this study, we systematically investigate the martensitic transformation and internal friction behaviors in the Mn-doped Co53V35–xGa12Mnx (x = 0 - 10) polycrystalline alloys. Our findings indicate that using Mn to replace V results in decreased transformation temperatures but increased thermal hysteresis. The addition of Mn enhances magnetic exchange interaction, leading to a gradual enhancement in magnetization difference across martensitic transformation, thereby compromising the transformation entropy change and arresting the martensitic transformation. At a frequency of 0.4 Hz, the intensity of transformation IF peak is enhanced from 0.124 to 0.178 with increasing the Mn content from 0 to 4.5 %, as a result of deteriorated geometrical compatibility between austenite and martensite due to the addition of Mn. Furthermore, hydrogenation treatments substantially improve both the peak intensity and frequency dependence of peak position for the relaxation-type IF, demonstrating the great contribution from hydrogen-twin boundary interaction.

Evolution of mechanical properties and microstructure of selective laser melted AlSi10MgMn alloy with different post heat treatments

This study investigated the effects of various post heat treatments on the mechanical properties and microstructure evolution of an AlSi10MgMn alloy containing 0.5 wt% Mn produced by the selective laser melting process for the first time. The microstructures under different conditions were analyzed using optical microscopy, scanning electron microscopy, electron backscatter diffraction, and transmission electron microscopy. In the as-manufactured (F) condition, the alloy exhibited an ultimate tensile strength (UTS) of 486 MPa, a yield strength (YS) of 299 MPa, and an elongation of 10.3 %. After a T5 treatment, the UTS and YS increased to 532 MPa and 386 MPa, respectively, resulting in a remarkable 30 % improvement in YS compared to the F state. The tensile properties achieved by the new alloy were considerably higher than those reported for conventional AlSi10Mg alloys in the F, T5, and T6 conditions. The T5 treatment promoted the precipitation of a large fraction of Si-rich nanoparticles and MgSi-based precipitates without disrupting the Si-rich network. After a T6 treatment, the Si-rich network completely disappeared, and the main strengthening phase was MgSi-based precipitates accompanied by α-Al(Mn,Fe)Si dispersoids induced by the Mn addition. Using microstructure-based constitutive models, the strengthening contributions of various microstructural components to mechanical strength in different processing conditions were analyzed.

Researching the electrochemical performance by Mn2+ substituted Na3+xV2-xMnx(PO4)3/rGO cathode materials for aqueous zinc-ion batteries

Aqueous zinc-ion batteries (AZIBs) are gaining rising popularity as potential energy storage solutions for large-scale renewable energy, attributed to their affordable pricing and inherent safety features. The reversible capacity of AZIBs, which is crucial for their cycle performance, is significantly influenced by the choice of cathode material, with Na3V2(PO4)3 standing out as promising candidates for their large 3D transport channels and rapid kinetics. However, they suffer from rapid degradation caused by low structural stability during the charge-discharge process. In this work, we researched the electrochemical performance of cathode materials by employing a sol-gel preparation for Mn-doped Na3-xV2-xMnx(PO4)3/rGO (x = 0, 0.05, 0.1), in which graphene oxides (rGO) were introduced as carbon sources. It is identified that the Mn doping exerts a beneficial influence to enhance stability of the structure. The Mn0.05-NVP/rGO material, optimized for performance, exhibits a specific capacity of 106.3 mAh·g−1 with a discharge plateau at 1.3 V at a current density of 100 mA·g−1, which corresponds to an energy density of 134.7 Wh·kg−1. Particularly, the addition of Mn enhances cycling performance, leading to a remarkable capacity retention rate of 75.3 % even after 100 cycles. This work confirms the feasibility using NASICON-type cathodes and offers valuable perceptions into the advancement of cathode materials in AZIBs.

An experimental study on material removal rate and surface roughness of Cu-Al-Mn ternary shape memory alloys using CNC end milling

Abstract This study investigates the impact of Computer Numerical Control (CNC) milling parameters on Cu-Al-Mn SMAs (Shape memory alloys) to evaluate the effects on Surface Roughness (SR) and Material Removal Rate (MRR). The primary variables examined comprise of cutting speed, feed rate, and depth of cut. Results indicate that the Shape Memory Effect (SME) is higher in Copper Aluminium Manganese (CAM 3) compared to CAM 1 and CAM 2, with SME improving from 3.5% to 5.5% as Manganese (Mn) content increases, reflecting an increase in dislocations within the metal's crystal structure. Surface roughness increases with higher feed rates and depths of cut but decreases with increased cutting speed. MRR shows a positive correlation with feed rate, depth of cut, and cutting speed, though it decreases with higher Mn content. Notably, CAM 3 exhibits lower MRR compared to CAM 1 and CAM 2. Scanning Electron Microscopy (SEM) reveals that at lower feed rates (0.10 mm/rev), the surface is smooth and free of ridges or feed marks, while at higher feed rates (0.18 mm/rev), noticeable surface imperfections and plastic deformation occur. The addition of Mn improves surface smoothness and machinability, it also affects MRR. Further suggesting that Mn content and milling parameters significantly influence both the mechanical properties and machinability of Cu-Al-Mn SMAs respectively.

Effect of Mn content on the microstructure, mechanical properties and corrosion behavior of Ti–Nb–Zr–Mn alloys processed via spark plasma sintering

Herein, β-type Ti–Nb–Zr–Mn alloys were prepared by ball milling and spark plasma sintering. The effects of Mn addition and quenching treatment on the microstructure, mechanical properties, and corrosion behavior of the alloy were investigated. The Ti–Nb–Zr–Mn alloys are predominantly constituted of equiaxed β Ti grains with a small proportion of ω phase. An increase in Mn content inhibits the precipitation of the ω phase while promoting a more homogeneous solid solution. The tensile strength of the as-prepared alloys decreases and then increases, whereas the plasticity demonstrates the opposite trend. The Elastic modulus and hardness roughly show a trend of decreasing and then increasing. Additionally, the Ti–24Nb–4Zr–2Mn alloy, after undergoing a solid solution treatment at a temperature of 950 °C and subsequent water quenching (referred to as M2-950), demonstrates exceptional comprehensive performance, showing a yield strength of 956 ± 4 MPa, an ultimate strength of 995 ± 13 MPa, an elongation of 16.4 ± 1.6 %, a hardness of 312 ± 11 H V, and an Elastic modulus of 72.6 GPa. Moreover, the corrosion behavior in Ringer's solution was extensively investigated, and the M2-950 alloy has superior corrosion resistance.

Hot compression recrystallization and processing characteristics of 18 %Cr lean duplex stainless steel with Mn addition

The deformation differences of hot compression tests for 18 % Cr lean duplex stainless steels, alloyed with 3.1 and 5.8 wt% Mn concentrations were comparatively investigated. The deformed microstructure revealed that more Mn promoted the formation of austenitic dislocation cells, inhibited the occurrence of dynamic recrystallization (DRX), and resulted in a decrease in the number of refined austenite grains at lower temperatures and strain rates. Meanwhile, more Mn addition promoted ferrite DRX, and delayed austenite DRX initiation deformed at higher strain rates and lower deformation temperatures. The nearly complete refinement of austenite grains formed due to DRX deformation at 950℃/0.01 s−1 with 3.1 % Mn addition, while fine grains caused by ferrite DRX mainly occurred at 850℃/1 s−1 with 5.8 wt% Mn addition. The relationships between the Zener–Hollomon parameter (Z) and critical strain (stress) were established using the power law relation. The stability processing domains with high power efficiency greater than 0.34 narrowed with increasing Mn content, are located in the temperature range of 1000–1150℃ and strain rate range of 0.01–0.03 s−1, and austenite DRX plays a significant role in compression deformation improvement. At a low deformation temperature of 850 ℃, the work hardening rate in the initial strain increased with increasing Mn addition, and a lower strain rate and deformation temperature contributed to the dynamic deformation softening caused by austenite DRX, but ferrite DRX slightly contributed to the improvement of compression deformation. The DRX kinetics models show that the trend of the volume fraction of DRX as a function of processing variables is in good agreement with experimental data.