Microstructural Evolution Research Articles

Influence of He injection amount on the microstructure of ion irradiated Cr0.8FeMnNi medium entropy alloy compared with 316L stainless steel

In recent years, medium and/or high-entropy alloys (M/HEAs) have attracted attention due to their excellent mechanical properties, positioning them as potential candidates for structural materials in advanced nuclear reactors. This study investigated the effect of He injection amount on the microstructural evolution in Cr0.8FeMnNi MEA and 316L stainless steel. Helium atoms were injected, followed by Fe2+ irradiation. Transmission electron microscopy was used to characterize the irradiation-induced defects. The primary irradiation-induced defects observed across all He injection amounts were black dots; no voids were seen under any irradiation conditions. In He-injected Cr0.8FeMnNi, the number density of black dots was significantly lower than in non-He-injected Cr0.8FeMnNi, while the average size of black dots increased with higher He injection rates. As the He injection amount increased, the binding energy of the self-interstitial atom (SIA) to the He-V complex decreased. This reduction facilitated the nucleation and growth of numerous SIA clusters within the matrix, consequently increasing the number density of black dots. The change in the number density of black dots in Cr0.8FeMnNi was much smaller than that observed in 316L. This could be ascribed to the enhanced self-healing process caused by the diversity of point defects and higher lattice distortion in Cr0.8FeMnNi.

Effect of heat treatment on the deformation behavior of an Al–Cu alloy studied by in-situ synchrotron X-ray diffraction

The effect of T6 heat treatment on microstructure evolution and mechanical properties of a multi-component hot-rolled (HR) Al–Cu alloy were studied by scanning/transmission electron microscopy (SEM/TEM) and electron back scattering diffraction (EBSD), and in-situ synchrotron X-ray diffraction (SXRD). The microstructure in HR alloy comprising Al9FeNi, Al7Cu2Fe, Al3CuNi, Al20Ti2Ce, Al3(TiZr), and Al2Cu; while the HR-T6 alloy containing Al9FeNi and Al7Cu2Fe. The tensile strength and elongation of HR-T6 alloy were improved simultaneously compared to HR alloy. After T6 heat treatment, the tensile strength of sample increased from 240 MPa to 309 MPa (28.75 % improvement) and the elongation increased from 4.1 % to 8.9 % (increased by 117 %). The strain evolution and load partition on behavior of the secondary phase and Al matrix upon tensile load were investigated by in-situ SXRD. The lattice strains of Al matrix and Al9FeNi phase of HR and HR-T6 samples increased from 1750με and 1480με to 2870με and 3490με, respectively, in the plastic deformation zone. The Al matrix and the secondary phase after T6 treatment have improved stress bearing capacity, especially for Al9FeNi phase. The "hard" Al9FeNi phase exhibited higher stress of 377 MPa compared to the "soft" Al matrix (stress of 214 MPa). This work provides an insight into the tailoring of strength-ductility comprehensive understanding the deformation behavior of Al–Cu alloys.

Critical condition for initiation of dynamic recrystallisation in electron beam powder bed fused Ti-6Al-4 V Alloy

Despite the unique capabilities of Additive Manufacturing (AM) processes for producing Ti components with complex geometries, the desired properties are only achievable if a holistic scheme is devised, considering the synergistic role of post-processing steps. This work aimed to enhance the applicability of metal AM products by improving the process chain in the manufacturing industry. For this purpose, the current work demonstrates a comprehensive investigation into the hot deformation of Ti-6Al-4 V (Ti64) pre-forms produced via the Electron Beam Powder Bed Fusion (EB-PBF) process focusing on the determination of critical conditions for initiating Dynamic Recrystallization (DRX) in these components. Following a sequential evaluation procedure, hot deformation experiments were carried out at temperatures ranging from 1000 to 1200 °C and strain rates of 0.001–1 s−1 to determine the critical stress and strain required for initiating DRX in Ti64 pre-forms and compare them to their wrought counterparts. In addition, a specific Finite Element Model (FEM) was coupled with DRX kinetics equations to predict the volume percentage of DRX grains during the hot deformation of the pre-forms. The analysis of flow stress curves showed a significant peak stress at low strains, which is then followed by a period of flow softening and eventually transitions into a nearly steady-state flow at higher strains. In addition, compared to their wrought counterparts, the EB-PBF samples exhibited a significantly superior flow softening behavior, as evidenced by a more significant volume fraction of DRX and faster recrystallisation rates. It was also revealed that the normalised strain for DRX initiation in the EB-PBF Ti64 and wrought one was 0.55 and 0.67, respectively. FEM results closely matched the experimental finding, confirming its reliability in providing valuable insights into microstructural evolution and offering a time-efficient alternative for process design and property optimisation, lowering dependence on trial-and-error approaches. Through a combination of experiments, numerical analysis, and finite element simulations, this study sheds light on the macroscopic deformation and microstructural transformations occurring during hot working processes.

Microstructural evolution and micromechanical properties of asphalt due to chloride salt erosion: Insights from atomic force microscopy

To explore the impact of chloride salt erosion on the microstructure and micromechanical properties of asphalt, this study utilizes the atomic force microscopy (AFM) to examine the evolution of micromorphology, surface roughness, adhesion, and Young’s modulus of asphalt in dry conditions, under various chloride salt concentrations, and after different erosion times. The results indicate significant changes in the microtopography of the asphalt surface due to chloride salt erosion, characterized by the reorganization of nanoscale protrusions and white spots. This results in a decrease in their quantity and total area, while the average area increased, demonstrating a trend of phase dispersion and aggregation. Erosion increased the surface roughness of the asphalt and significantly altered its mechanical properties. Specifically, with an increase in chloride salt concentration, the average roughness (Ra) of asphalt, after one day of erosion relative to its dry state, increased by 7.99 %, 33.06 %, and 52.55 %, respectively. As the erosion time was extended, at a 2.5 % chloride salt concentration, the growth rate of Ra reached 33.06 %, 54.68 %, and 67.22 %, respectively. A declining trend in nano adhesion was observed, indicating internal structural damage and reduced durability, while Young’s modulus significantly increased, suggesting a densification of the asphalt matrix and enhanced rigidity.

Residential Ambient Air Pollution Exposure and the Development of White Matter Microstructure Throughout Adolescence.

BackgroundRecent evidence suggests an association of air pollution exposure with brain development, but evidence on white matter microstructure in children is scarce. We investigated how air pollution exposure during pregnancy and childhood impacts longitudinal development of white matter microstructure throughout adolescence. MethodsOur study population consisted of 4,108 participants of Generation R, a large population-based birth cohort from Rotterdam, the Netherlands. Residential air pollution exposure to 14 air pollutants during pregnancy and childhood was estimated with land-use regression models. Diffusion tensor images were obtained around age 10 and 14, resulting in a total of 5,422 usable scans (n=3,082 for wave 1 and n=2,340 for wave 2; n= 1,314 for participants with data on both waves). We calculated whole-brain fractional anisotropy (FA) and mean diffusivity (MD) and performed single- and multi-pollutant analyses using mixed effects models adjusted for life-style and socioeconomic status variables. ResultsHigher exposure to PM2.5 during pregnancy, and PM10, PM2.5, PM2.5-10, and NOX during childhood was associated with a consistently lower whole-brain FA throughout adolescence (e.g. – 0.07×10-2 FA [95%CI -0.12; -0.02] per 1 standard deviation higher PM2.5 exposure during pregnancy). Higher exposure to silicon (Si) in PM2.5 and oxidative potential of PM2.5 during pregnancy, and PM2.5 during childhood was associated with an initial higher MD followed by a faster decrease in MD throughout adolescence (e.g. – 0.02×10-5 mm2/s MD [95%CI -0.03; -0.00] per year of age per 1 standard deviation higher Si exposure during pregnancy). Results were comparable when performing the analysis in children with complete data on the outcome for both neuroimaging assessments. ConclusionsExposure to several pollutants was associated with a consistently lower whole-brain FA throughout adolescence. The association of few pollutants with whole-brain MD at baseline attenuated throughout adolescence. These findings suggest both persistent and age-limited associations of air pollution exposure with white matter microstructure.

Microstructure evolution of diboride and carbide phases in platelets-toughened (Zr, Ti)C-(Ti, Zr)B2 ceramics via reaction pressureless sintering

Fully dense (Zr, Ti)C-(Ti, Zr)B2 composites were sintered via reactive pressureless sintering of ZrB2 and TiC based on the in-situ reaction and solid solution coupling effects. The effects of TiC content and sintering temperature on microstructure evolution and mechanical properties were explored. Elongated (Ti, Zr)B2 platelets were observed, stemming from the in-situ reaction between ZrB2 and TiC, and exhibited a high aspect ratio with the increase of TiC content. Besides, phase decomposition structures featuring semi-coherent interfaces were identified in the ZrB2-70mol.% TiC system sintered at 2200 °C, attributed to the chemical miscibility gap. High values of hardness (27.0 GPa), flexural strength (533 MPa), and fracture toughness (4.6 MPa m1/2) are found in ZrB2-70 mol.% TiC composite sintered at 2200 °C. The low porosity, solid solution strengthening, grain refinement caused by carbide phase decomposition, and high dislocation densities and strain concentration at the semi-coherent interfaces of carbide phase decomposed structures play an important role on hardening and strengthening. Furthermore, the presence of in-situ synthesized (Ti, Zr)B2 platelets with a high aspect ratio significantly contributes to toughening.

Microstructure evolution and mechanical properties of a lamellar AlCoCrFeNi2.1 eutectic high-entropy alloy processed by high-pressure torsion

High-pressure torsion (HPT) was applied to a lamellar eutectic high-entropy alloy (EHEA) to study the effect of severe plastic deformation (SPD) on the composite structure and mechanical properties. We found that the existence of multiple phases affects defect distribution and the fragmentation process during HPT. Structural evolution shows orientation dependence with respect to the shear plane, which finally leads to a refined multiphase structure with nanograins and vortex clusters after a shear strain γ of 24. In nanograins, dislocation-mediated deformation prevails. The high density of grain boundaries, forest dislocations, and the generation of deformation twins restrict dislocation movement. As a result, an EHEA with a yield strength of 1.75 GPa, an excellent tensile strength of 2.20 GPa, and an appreciable failure strain of 5 % is realized. Our results demonstrate that the HPT deformation process of the lamellar EHEA is significantly affected by the structure. SPD on the multiphase structure is a suitable route for designing high-strength yet ductile alloys.

Wire-arc additive manufacturing of Mg-Gd-Y-Zn-Zr alloy: Microstructure and mechanical properties

Mg-Gd-Y-Zn-Zr alloy is an essential high strength weight ratio material in the aerospace field. It has been fabricated gradually using wire-arc additive manufacturing (WAAM), a key integrated preparation technology for large-scale parts. In this investigation, a Mg-9.4Gd-3.3Y-1.75Zn-0.38Zr (wt.%) alloy was prepared by WAAM based in the cold metal transfer (CMT) process. Investigations were conducted into the microstructural evolution and mechanical properties during the solution and aging heat treatment. With an average grain size of 18.30 ± 9.89 μm, the as-deposited Mg-Gd-Y-Zn-Zr alloy is mainly composed of α-Mg matrix, (Mg,Zn)3(Gd,Y) eutectic phase, RE-rich particles, and rare-earth (RE) segregation zone. Following a 12-h heat treatment at 500 °C, the average grain size of the α-Mg matrix showed no appreciable changes. The α-Mg matrix also dissolved the (Mg, Zn)3(Gd, Y) phases, which led to the production of long period stacking ordered (LPSO) phases and the disappearance of the RE-segregation zone. The appearance of the nanoscale β′ phase following aging heat treatment. The deposited alloys had the following tensile properties: 196.5 ± 24 MPa for ultimate tensile strength (UTS), 157.2 ± 14 MPa for yield strength (YS), and 2.08 ± 0.8% for elongation (EL). The formation of LSPO phase can improve the ductility while the formation of nanoscale β′ phase can improve the strength of Mg-Gd-Y-Zn-Zr alloy. Thus, after heat treatment at 500 °C for 12 h, the alloy's EL rose to 9.27 ± 0.94%. After further aging heat treatment for 225 °C at 24h, the alloy's YS rose to 234±3 MPa and its EL was 4.56 ± 0.25%.

The analysis of microstructure evolution process considering the dynamic solidification conditions and flow field in the oscillating laser welding of aluminum alloy

The oscillating laser welding (OLW) can improve the weld microstructure and the mechanical properties of the welded joints, which greatly improves the quality of laser welding. In this paper, a macro-micro coupling model for investigating the microstructure evolution process in the OLW of 6061 aluminum alloy is developed. The dynamic solidification conditions (SCs) and flow field are considered in the model. The microstructure evolution process under the effect of the oscillating laser beam is analyzed and discussed in detail based on the calculated results. The obtained weld cross section and microstructure morphology results agree well with the experimental results, which proves the validity of the developed model. It is found that the microstructure morphology is significantly influenced by the dynamic temperature gradient (TG) and solidification rate (SR). The solute concentration distribution is changed by the flow field, which affects the microstructure evolution process. The results demonstrate that the developed model is efficient for refining weld microstructure and hence improving mechanical properties of the welded joints.

Liberalizing the effects of Al and Cr in coatings for enhanced interface stability with Mo-rich Ni3Al-based superalloys

The interfacial behaviors between protective coatings and substrate single-crystal superalloys significantly impact their service performances. This work focuses on the elements interdiffusion and microstructural evolution at the interface between a NiCrAlY coating and a series of high-Mo Ni3Al-based single-crystal superalloys, through the coupled phase-field simulations and DICTRA kinetics calculations of their model systems. The critical roles of Al and Cr played in the microstructural evolution at coating/superalloy interface have been confirmed, which requires the appropriate content decreases of Al and Cr in the coating at 1100 °C. However, the addition of Mo reduces the driving force of element diffusion from coating to substrate by increasing the activities of Al and Cr in superalloy. Moreover, increasing the Mo content in superalloy from 8 wt% to 10 wt% could also counteract the promoting effect of Al on Ni mobility and mitigate the γ′ coarsening and detrimental TCP precipitation. Therefore, the effects of Mo enable the reasonable increase of Al content in coating to better balance the interfacial stability and oxidation resistance of coated superalloy, besides its advantage in reducing the anisotropy of TCP precipitate. The obtained interfacial evolution mechanisms resulting from the phase transformation thermodynamics and element interdiffusion kinetics are expected to aid the coating design for advanced single-crystal superalloys servicing at ultra-high temperature.

From Mg(OH)2 to lightweight closed-pore MgO refractory aggregates: The role of NiO additive

MgO refractory aggregates with high closed porosity were prepared using light-burned MgO and Mg(OH)2 with adding NiO additive. The evolutions of microstructure and pores and their effects on the properties were investigated. The introduction of NiO effectively enhanced growth of MgO grains and transformation of large open pores into small closed ones, attributing to the lattice distortion caused by MgxNi1-xO solid solution formation. Due to the occurrence of more closed pores and lattice distortion, thermal insulation performance was improved significantly. Moreover, the formed circular closed pores and MgxNi1-xO could absorb thermal stress, lower thermal expansion coefficient and induce crack deflection, thus effectively enhancing thermal shock resistance. The specimen with 4.0 wt% NiO showed the best performance, with a median pore diameter of 5.69 μm, closed/apparent porosity of 9.4 %/3.6 %, thermal conductivity of 9.9 W/(m·K) (500 °C), flexural strength of 68.5 MPa, and residual flexural strength of 10.8 MPa after thermal shock.

Strengthening behavior and microstructure of 2195 Al-Cu-Li alloy under cycling loading

Cyclic strengthening process, as a newly developed aluminum alloy strengthening technique, has garnered significant attention due to its advantages of rapidity, efficiency, and superior mechanical properties. This study investigated the effects of strain amplitude and loading frequency on cyclic strengthening, including mechanical properties and microstructural evolution. At room temperature, the cyclic strengthening effect of the 2195 alloy increases with increasing strain amplitude, while the influence of loading frequency is pronounced within the elastic range but nearly negligible within the plastic range. Microstructural analysis reveals that cyclic strengthening behavior within the elastic range is attributed to the precipitation of clusters, whereas within the plastic range, it is attributed to the precipitation of clusters and dislocation multiplication. Unlike other plastic deformations, cyclic plastic loading generates dislocations primarily in the form of dislocation loops. The dynamic precipitation of clusters and the diffuse distribution of dislocation loops significantly enhance the alloy's strength with minimal sacrifice of elongation. Experimental investigations on the influence of loading frequency on these precipitation behaviors demonstrate a positive correlation with dislocation generation and a negative correlation with cluster precipitation. Comparison of specimens with different strain amplitudes reveals that larger strain amplitudes provide more energy for cluster precipitation, thereby promoting precipitation. However, excessively large strain amplitudes lead to the annihilation of vacancies due to the introduction of more dislocations, thus inhibiting cluster precipitation. This indicates that the precipitation of clusters during cyclic deformation is profoundly influenced by dislocation behavior. This study deepens the understanding of cyclic strengthening mechanisms and provides support for subsequent development of cyclic strengthening processes in other materials design.

CALPHAD-guided investigation on enhancing NiAl bronze properties and microstructures evolution with Mn addition

The effect of Mn addition on microstructures and properties of as-cast NiAl bronze was systematically investigated in this study. Phase diagram calculations (CALPHAD) were employed to investigate the phase transformation process, composition, and fraction of Cu-10Al-5Fe-5Ni-xMn (x = 0, 1.5, 4.5, 7 wt%) alloys. With the increasing Mn element, the β phase region expands, and the precipitation temperature of κⅢ phase increases while the κⅣ phase decreases. The microstructure characterization and quantitative analysis reveal significant morphology changes. The polygonal α-Cu phase transforms to the acicular α-Cu phase while the fraction of κⅢ phase increases. The atomic-scale interface between the κⅢ/α and the composition of the κⅢ phase are analyzed using transmission electron microscopy. The results indicate that the κⅢ phase exhibits a Nishiyama-Wasserman (NW) orientation relationship with the α-Cu phase in Mn-containing alloys. Additionally, optimal mechanical properties of UTS = 795 MPa, YS = 438 MPa are achieved with the addition of 4.5 wt% Mn, while the best EL = 20.8 % is attained with 1.5 wt% Mn.

Insights into the microstructural evolution and strengthening mechanisms of friction stir spot welded advanced high strength ultrafine bainitic steel

Unlocking the full potential of advanced high-strength bainitic steels in spot-welding is a pivotal endeavor for harnessing their extraordinary mechanical properties in the automotive industry. This study suggests a shift in paradigm to address the inferior fusion weldability of this type of steel because of the formation of coarse martensite within the welded zone of weldments obtained by liquid-state welding, through the strategy of refining the martensite within the weld zone using the solid-state friction stir spot welding (FSSW) process. This paper delves into an in-depth investigation of the microstructural evolution and load-bearing capacity of a Fe-0.25C-3Cr-1.63Mn-1.5Si (wt%) ultrafine bainitic steel, having a remarkable tensile strength of 1.7 GPa, during the intriguing process of FSSW at rotational speeds of 600 to 2000 rpm. The research uncovers that the stir zone (SZ) undergoes dynamic recrystallization, resulting in a significantly refined microstructure. Regardless of the rotational speed employed, the high hardenability of the steel and rapid cooling during the process inevitably results in martensite formation within this region. However, a comprehensive microstructural characterization conducted by the electron backscatter diffraction (EBSD) analysis proves that the different thermal cycles induced by different rotational speeds lead into various prior austenite grain sizes, martensitic/bainitic packets and blocks attributes, and density of high-angle grain boundaries (HAGBs). Through the evaluation of strengthening mechanisms in different weld zones, the study sheds light on the key factors influencing strength. Block boundaries emerge as the primary contributor to SZ hardening, surpassing the role of geometrically necessary dislocations (GNDs) and solid solution strengthening. The load-bearing capacity observed during the tensile-shear test is governed by a delicate interplay between bonding width and crystallographic features (block size and HAGBs density) of the martensite formed within the SZ. The highest peak load was achieved under optimal welding conditions (rotational speed of 1000 rpm), which enabled the production of a sufficiently large bonding width, providing ample bonding area for load-bearing, along with an abundance of blocks and HAGBs to effectively impeding crack propagation.

Effects of Y3+ doping on the microstructure evolution, optical, dielectric, and non-Ohmic properties of Na1/3Cd1/3Bi1/3Cu3Ti4O12 ceramics

In this study, Na1/3Cd1/3(Bi1-xYx)1/3Cu3Ti4O12 (NCBYCTO, x = 0−0.20) ceramics were successfully prepared via solid state method. Their microstructure along with the optical, dielectric, and non-Ohmic properties were investigated systemically. It was shown that Y3+ doping caused the decrease in cation vacancy concentration and the increase in optical energy band. With the increase of Y3+ content, ceramics exhibited a more stable structure, while their average grain size increased from 6.80 μm to 9.12 μm and then decreased to 2.17 μm with the dopant amount. The relative density increased from 94.7 % for the undoped specimen to 95.6 % for the specimen with x = 0.20. The giant dielectric constant (ɛ′ = 44200) at a relatively low dielectric loss (tanδ = 0.048) at 10 kHz was obtained in the specimen with x = 0.08, being more than three times that of undoped sample and demonstrating the outstanding frequency stability in the range of 40−106 Hz. The giant dielectric constant below 106 Hz originated from Maxwell–Wagner relaxation related to the insulating grain boundaries (GBs) and followed the internal barrier layer capacitor model. Besides that, Y3+ doping improved the nonlinearity properties of NCBYCTO ceramics. The specimen with x = 0.20 had the largest nonlinearity coefficient α (∼9.60) and breakdown field strength Eb (∼7.15 kV/cm). At last, the nonlinear J-E characteristics were closely related to the GB conductivity activation energy.

Single-pass ultra-high-power laser welding of thick nickel-based GH3535 superalloy: Microstructure evolution and microhardness

In comparison to narrow-gap laser welding, the ultra-high-power laser welding (UHPLW) represents an efficient method for single-pass welding of 22 mm thick GH3535 superalloy. This paper explored the microstructure evolution and microhardness distribution along the direction of weld penetration. The results showed that the direction of grain growth changed from horizontal to an inclined downward direction towards the bottom of the joint along the penetration direction. Precipitates distributed in the interdendritic region were identified as M2C and M6C carbides. The rapid cooling rate in the lower zone (LZ) of the joint resulted in slight elemental microsegregation and a lower volume fraction of precipitates than in other zones. The smaller grain size and the higher volume fraction of the precipitates resulted in a higher microhardness in the middle zone (MZ) of the entire joint. The study results will facilitate the application of UHPLW for the efficient welding of GH3535 thick plates.

Microstructure evolution and degradation mechanisms of amorphous FeCrAlMoSiY coated Zr in 1200 °C steam

Herein, structural evolution and degradation mechanisms of the amorphous FeCrAlMoSiY coating during oxidation up to 16 h in 1200 °C steam was studied, using scanning electron microscopy, transmission electron microscopy, x-ray diffractometer, and Raman spectroscopy. The results revealed that no significant oxidation of the Zr substrate occurred within 12 h, which was attributed to the retarded atomic diffusion processes. These processes were achieved through the Al outward diffusion and formation of α-Al2O3 scale, along with the formation of an in-situ Zr2Si-rich diffusion barrier at the coating-substrate interface and the Y2O3 particles segregated at grain boundaries within the coating. Degradation of the coating was primarily due to the destruction of the α-Al2O3 scale by cracks caused by internal oxidation and voids accumulation. These results have implications for understanding the degradation mechanisms and achieving long-term stable protection of the coatings for Zr-based nuclear fuel claddings.

Study of bainite and martensite tempering in a medium C high Si steel. microstructural disparities and equilibrium convergence

This study investigates the tempering behavior of bainite and martensite in a medium carbon, high silicon steel, with a focus on the microstructural evolution and the attainment of equilibrium, over a temperature range of 200–650 °C. The dissimilarities between the characteristics of the two initial microstructures, both comprising a C-saturated tetragonal ferrite matrix and retained austenite, are reflected in the differences observed in their evolution towards equilibrium as the tempering temperature increases. Therefore, while retained austenite plays a pivotal role in the bainitic microstructure, in the martensitic microstructure it is the ferritic matrix, which is highly dislocated and enriched in carbon, that plays a determinant role. The findings demonstrate that while both bainite and martensite can converge towards the same equilibrium state upon high-temperature tempering (600–650 °C), the pathway to this convergence is markedly different, with bainite exhibiting a slower transformation rate. This path to equilibrium has been characterised by means of high-resolution dilatometry, scanning electron microscopy and detailed X-ray diffraction analysis. This has provided a dynamic and detailed picture of the most relevant microstructural changes and tempering mechanisms in high silicon steels. It has also provided a foundation for tailoring heat treatment processes to optimise the mechanical properties of advanced bainitic and martensitic steels.

Electroplasticity mechanism of Ti2AlNb alloys under hot compression with the application of a lower electric current

In this study, a lower electric current (1.0–2.0 A/mm2) was applied during hot compression of Ti2AlNb alloys, and the mechanical response, microstructure evolution, and electroplasticity mechanism were investigated. The results showed that the maximum flow stress drop could reach 18.7 % after applying a lower electric current of 2.0 A/mm2, which confirms the existence of electroplasticity. The stress drop increased with increasing electric current density. However, the flow stresses of the samples in the isothermal compression test and those subjected to a 1.0 A/mm2 electric current compression test were similar, indicating that there is a threshold value for the electroplasticity effect on flow stress. The lower strain hardening rate caused by the electric current confirmed the electroplasticity effect, promoting the softening effect. Additionally, the lower average activation energy Q, affected by the electric current, implied the improvement of the deformability of the alloy due to the deformation mechanism of dynamic recovery (DRV), dynamic globularization, or dynamic recrystallization (DRX). The gradual reduction of dislocation density with increasing electric current density resulted in the stress drop, which can be ascribed to the directional drifting electrons colliding with dislocations, which promoted the movement of dislocations by arranging the dislocations in parallel. The local high temperature induced by the local Joule heating effect at the O lamella had a strong promoting effect on the globularization of the O lamella by producing uniform lattice distortion/local strain at the O/B2 interface. With increasing furnace temperature, the drifting electrons accelerated the transformation of LAGBs to HAGBs which promoted the appearance of dynamic recrystallization grains.

Precipitation behavior and strengthening mechanism in a Cu-3.5Ti-0.1 Tm alloy

The study investigates the complex relationship between precipitation patterns, microstructural evolution, and mechanical properties in a Cu-3.5Ti-0.1 Tm alloy subjected to isothermal ageing. The results reveal that ageing at 450 °C leads to the formation of nanoscale β′-Cu4Ti phase particles within the grains and fibrous β-Cu4Ti precipitates along the grain boundaries. The precipitation microstructure of this aged alloy is predominantly characterised by tetragonal β′-Cu4Ti precipitates. During spinodal decomposition, Ti atoms segregate in rod-like Ti-rich Cu phases, facilitating their conversion into β′-Cu4Ti phase. The β′-Cu4Ti precipitates remain fully coherent with the Cu matrix, exhibiting a crystallographic orientation relationship of (001)Cu//(001)β′ and [100]Cu//[130]β′. As the precipitate radius exceeds approximately 11 nm, the elastic strain energy surpasses the energy at the precipitate/matrix interface. This leads to a shape transition from spherical to cuboidal for the β′-Cu4Ti precipitates. Moreover, the Ti solute atoms contribute significantly to the alloy's strength through solid solution hardening, with the dissolution of 1 at.% Ti solute increases the yield strength by 46.2 MPa. However, as ageing progresses from 1 to 20 h, the effect of solid solution strengthening decreases, while precipitation strengthening becomes more dominant, mainly due to the Orowan bypass mechanism. After 20 h of ageing, precipitation strengthening significantly increases the yield strength by about 436 MPa, exceeding the contributions from solid solution strengthening (78 MPa) and grain-boundary strengthening (14 MPa).