Microcrystalline Diamond Films Research Articles

Corrosion resistance of diamond films with different grain sizes

Titanium alloys are widely used in the aerospace industry due to their excellent comprehensive properties. However, as the application becomes more and more extensive, higher requirements are put forward for the corrosion resistance of titanium alloys. Due to its natural chemical stability, diamond has become a good corrosion-resistant material. Diamond films with three different grain sizes were prepared on the surface of titanium alloy by hot-filament chemical vapor deposition (HFCVD). The protective efficiency of the three kinds of films to the substrate is above 90 %. The corrosion resistance of the nanocrystalline diamond (NCD) films is obviously better than that of the microcrystalline diamond (MCD) films. For NCD films, as the diamond grain size decreases, a cluster structure of particle stacking is formed, which hinders the arrival of corrosive substances to the substrate and further improves the corrosion resistance.

Turning the optical properties of microcrystalline diamond films by boron ion implantation and annealing

We investigated the correlation between microstructures and optical properties of boron ion implanted microcrystalline diamond (B-MCD) thin films annealed at different temperatures. Ellipsometry characterization of B-MCD films was performed in the wavelength range of 380–1000 nm and the disperse parameters of the films such as single oscillator energy and dispersive energy were uniquely determined by using a Gaussian model. The results show that the refractive index increases from 2.18 to 2.21 to 2.28–2.29 with annealing temperature increasing from 700 to 800 °C and then it slightly decreases to 2.25–2.28 with annealing temperature further increasing to 900 °C, implying that the annealing temperature has a significant impact on the optical properties of B-MCD films. Raman spectra reveal that the full width at half maximum of diamond peak significantly decreases after 800 °C annealing, indicating a better quality of diamond crystalline. X-ray photoelectron spectroscopy results show that this sample contains higher sp3 carbon content, lower sp2 and C–O contents on the film surface after 800 °C annealing, implying that fewer defects exist. The results are of great significance for the preparation of excellent boron ion implanted microcrystalline diamond for waveguide based Mach-Zehnder Interferometer liquid sensing.

Difference in the structure and morphology of CVD diamond films grown on negatively charged and grounded substrate holders: Optical study

Microcrystalline diamond films were grown by plasma-enhanced chemical vapor deposition from a CH4/H2 gas mixture on Si single-crystalline substrates placed on negatively charged and grounded substrate holders. The obtained diamond films had the (100) predominant faceting of microcrystals. The film structure and morphology were analyzed by scanning electron microscopy, photoluminescence, Raman and FTIR spectroscopies. The main physical factor causing the difference in the structure of the diamond films grown on the grounded and charged substrate holders was found to be the flow of low-energy (up to 200 eV) Si+, N2+, H, O ions in the latter holder. These ions predominantly embedded into the structure of the diamond films grown on the charged substrate holder leading to appearance of residual mechanical stress up to 2 GPa. Ion bombardment led to increase in the volume fraction of non-diamond carbon component in the film grain boundaries, decrease in sp3-bonded carbon fraction and reduction of the diamond microcrystals lateral size. Larger amount of grain boundaries in the diamond films grown on the charged substrate holder promoted diffusion of Si atoms from the substrate to the plasma and growing film surface, inducing formation of SiV centers in the diamond microcrystals even in the 150…200 μm thick films. The concentration of Si-related defects was much smaller in the films grown using the grounded substrate holder. These films had substantially smaller volume fraction of graphite-like carbon in the grain boundaries and were more homogeneous.

Nano- and micro-crystalline diamond film structuring with electron beam lithography mask

Direct current plasma enhanced chemical vapor deposition (CVD) was employed to create polycrystalline diamond films from CH4/H2 gaseous mixture at 98 mbar pressure and various substrate temperatures between 720 °C and 960 °C. The Si chips with patterns of periodic masked and open seeded zones were used as substrates. The mask free seeded areas evolved into polycrystalline diamond films after CVD process. The diamond crystallites of the films featured single crystal ordering individually with distinct cubic (100) or octahedral (111) facets on the film surfaces. Notably, specific growth conditions were determined for obtaining diamond films composed of the crystallites of nanometre and micrometre scale. These conditions are differing from those observed for non-pattern-prepared Si substrates. The nano-crystalline diamonds emerged within the 4.5–5 A current range, with growth conditions involving 3% CH4/H2 mixture at 98 mbar. The micro-crystalline diamonds (MCDs) predominantly characterized by well-developed rectangular (100) crystal faces on the film surface were successfully grown with current settings of 5.5–6 A, under 3% CH4/H2 mixture at 98 mbar. Furthermore, MCDs characterized by entirely crystalline (111) diamond faces forming CVD film surface were attained within a growth parameter range of 4.5–5.8 A, employing 3% CH4/H2 mixture for certain samples, or alternatively, utilizing 5 A with a 1.5% CH4/H2 mixture for others. Upon thorough evaluation, it was established that SiO2, TiO2, and Cr masks are well-suited materials for the planar patterning of both nano- and micro-crystalline diamond films, and the bottom-up approach can pave the way for the production of diamond planar structures through CVD, facilitated by electron beam lithography (EBL).

Micromechanical properties of micro- and nanocrystalline CVD diamond thin films with gradient microstructures and stresses

Chemical vapor deposition produced diamonds attract considerable scientific and industrial interest due to their exceptional mechanical and functional properties. Here, hot filament (HF) chemical vapor deposition was used to synthesize two diamond thin films with different cross-sectional microstructure and residual stresses. Structural characterization by scanning electron microscopy, Raman spectroscopy, and cross-sectional synchrotron x-ray nanodiffraction revealed different diamond morphologies. While the microcrystalline diamond film exhibits pronounced microstructural gradients expressed by gradually increasing (i) intensities of the 111 Debye-Scherrer rings, (ii) ⟨110⟩ fiber texture sharpness, (iii) grain size, and (iv) slightly oscillating residual stress at the level of −0.5 GPa, the nanocrystalline diamond film showed no pronounced cross-sectional variation of microstructure above the nucleation zone of ∼0.5 μm and a steady stress level of 0.25 GPa. In situ micromechanical cantilever bending tests revealed highly different mechanical properties of the two films. In detail, Young's modulus of 830 ± 53 and 459 ± 53 GPa, fracture stress of 12.4 ± 0.8 and 7.8 ± 1.0 GPa, and fracture toughness values of 6.9 ± 0.4 and 3.6 ± 0.3 MPa⋅m½ were evaluated for the micro- and nanocrystalline diamond films, respectively. In summary, this study provides valuable insights into the microstructure-residual stress correlation in micro- and nanocrystalline diamond films, especially illuminating their influence on micromechanical properties.

Glancing angle intermediate layer deposition approach for CVD diamond coating of high-speed steel substrates

This work demonstrates a new approach to the synthesis of highly adhesive diamond coatings on high-speed steel (HSS) substrates using a glancing angle deposition (GLAD) technique. The parameters of deposition of a molybdenum intermediate layer with a high level of surface roughness at a minimum layer thickness are determined. A maximum roughness of 38.1 nm with a minimum Mo layer thickness of 2 μm was achieved at an incidence angle of 15° and three sample positions. The duration of Mo sputtering at each rotation was 15, 10, 30 min. It is shown that a 2 μm Mo interlayer deposited by GLAD technique increases microcrystalline diamond film adhesion to HSS substrate compared to normally deposited Mo interlayer of the same thickness. The average delimitation area of the diamond film synthesized on a normally deposited molybdenum layer exceeds the corresponding parameter for the coating synthesized on the GLAD Mo layer by more than 8 times. Additionally, the process of diamond-Mo interlayer mechanical interlocking is also considered.

A new route to fabricate high-quality double-side-polished freestanding diamond film

Freestanding diamond films are widely applied, but available fabrication techniques present obvious flaws. A new route to fabricate high-quality double-side-polished freestanding diamond film is proposed in this study. Typical MCD (Micro-crystalline diamond) or NCD (Nano-crystalline diamond) film is firstly deposited on pretreated SiC substrate by HFCVD technique. As-grown surfaces are smoothened by mechanical polishing. Diamond films are then separated from substrates by laser cutting. Finally, bottom surfaces, which are known as nucleated surfaces, are also polished. Compared with the Mo substrate used in the conventional route based on the natural peeling off of the diamond film, the thermal deformation and residual stress of the diamond film on the SiC substrate are smaller, mainly due to the reduced difference between thermal expansion coefficients of the diamond film and substrate. This is beneficial for avoiding the fracture of freestanding films in the cooling stage, and also beneficial for the subsequent polishing. Consequently, the interruptible repeated growth strategy with constant growth rates (1.0–1.2 μm/h for MCD and 1.3–1.5 μm/h for NCD) is feasible, and the long-duration operation of HFCVD device is dispensable. Compared with the Si substrate used in the route based on the Si etching, the SiC substrate is much more reusable in the present route.

Study on tribology and cutting performance of boron doped diamond composite coated tool

Microcrystalline diamond (MCD), nanocrystalline diamond (NCD), boron doped microcrystalline diamond (BDMCD), and boron doped microcrystalline-nanocrystalline diamond (BDM-NCD) films were prepared by hot filament chemical vapor deposition (HFCVD) technique. Scanning electron microscopy (SEM), Raman spectroscopy and Rockwell indention testes were used to characterize the microstructure and properties of the coatings, and friction experiments were carried out to study the tribological properties of diamond films and GCr15 steel balls under different lubrication conditions. At the same time, the cutting performance of different diamond coated tools was studied by cutting 30% SiCp/Al composites. The results show that the residual compressive stress of the NCD film is the largest, which is −1.88 GPa. Due to the mitigation effect of the underlying BDMCD film, the BDM-NCD film has the smallest residual stress, which is −0.37 GPa. It can be seen from the friction test that the average coefficient of friction of NCD film is lower than that of MCD film due to the smooth surface. The average friction coefficient of BDM-NCD film is the lowest, which is 0.326. At the same time, the wear resistance of BDM-NCD film is the best, and the value is 0.53×10−6 mm3/Nmm. From the wear morphology, it can be seen that the amount of metastatic material adhered to the wear surface of the diamond films is less under water lubrication than under dry friction condition. Compared with dry friction, the wear scar depth of BDM-NCD film under water lubrication is smaller, showing the better tribological properties. Cutting experiments show that BDM-NCD film has the best wear resistance and the best cutting performance.

Postannealing Temperature Effects on the Etching Behavior and Field Emission Properties of Cu‐Implanted Diamond

To investigate the postannealing temperature effects on the surface etching behavior and electron field emission (EFE) properties of the Cu‐implanted microcrystalline diamond (MCD) films, they are subjected to furnace annealing in a temperature range of 600–900 °C under N2 atmosphere at a rapid annealing rate. The etching behavior happens when the samples are annealed at 700 °C and above. The EFE performances enhance first and then decrease with the increasing annealing temperature. The optimum EFE property with a low turn‐on field of 6.42 V μm−1 is obtained after the Cu‐implanted MCD film is annealed at 700 °C. The enhancement in EFE properties originates from the presence of nanographitic phase and the formation of electron‐rich Cu nanoparticles, which encourage a higher efficient electron transport. In contrast, the structural studies reveal that when the samples annealed at 800 °C and above, Cu nanoparticles evaporate from the diamond surface and the sp2‐bonded carbon decomposes. Consequently, etch pits appear on the surface of the MCD sample. Moreover, it demonstrates that graphitization is the dominant mechanism of the diamond surface etching behavior and the enhancing of EFE properties.

Primary irradiation damages and tribological property evolutions of heavy-ion radiated microcrystalline diamond films grown by MPCVD

Primary irradiation damages and tribological property evolutions of heavy-ion radiated microcrystalline diamond films grown by MPCVD

Sequential morphology of cobalt from cemented tungsten carbide in microcrystalline and nanocrystalline diamond films by HF-CVD

Sequential morphology of cobalt from cemented tungsten carbide in microcrystalline and nanocrystalline diamond films by HF-CVD

Viability and proliferation of A549 cell line on the surface of micro-, nano- and ultrananocrystalline diamond films grown by HFCVD with tailored gases

This article describes key material science/technology issues to implement polycrystalline diamond scaffolds to enable processes for biological cells growth relevant for using cells grown in the laboratory for the treatment of human biological conditions. Issues investigated include 1. Synthesis/characterization of microcrystalline diamond (MCD), nanocrystalline diamond (NCD) and transformational ultrananocrystalline diamond (UNCD) coating-based scaffolds. Diamond films were grown on silicon substrates using the hot filament chemical vapor deposition (HFCVD) technique, by which filaments heated to ∼2,300 °C induce cracking of CH4 molecules into C atoms/CHx (x = 1, 2, 3) radicals, growing diamond films via chemical reaction on the substrates’ surface. MCD and NCD + films were grown flowing the H2/CH4 gas mixture. NCD- and UNCD films were grown using the Ar/CH4 gas mixture plus H2 flux (73.5%, 49%, and 9.8%), which for high fluxes, induced increased the concentration of H-containing trans-polyacetylene (T-PA) molecules in UNCD films’ grain boundaries, impacting biological performance. 2. Studies of viability and proliferation of human lung carcinoma cell line (A549) grown on surfaces of MCD, NCD, and UNCD films, using 3-[4,5-dimethylthiazol-2-yl]-2,5-diphenyl tetrazolium bromide (MTT) assay, which showed no significant difference in cell proliferation among the MCD, NCD, and UNCD films.

Microcrystalline diamond film evaluation by spectroscopic optical coherence tomography

This study has focused on the microcrystalline diamond film (MCD) thickness evaluation. For this purpose, optical coherence tomography (OCT) enhanced by spectroscopic analysis has been used as a method of choice. The average thickness of the tested layer was about 1.5 µm, which is below the standard 2-point OCT resolution. In this case, the usefulness of the spectroscopic analysis was confirmed for the evaluation of the thickness changes in the submicrometer range. Full Text: PDF ReferencesM.D. Drory, J.W. Hutchinson, "Diamond Coating of Titanium Alloys", Science, 263 (1994). CrossRef J. Wang, J. Zhou, H.Y. Long, Y.N. Xie, X.W. Zhang, H. Luo, Z.J. Deng, Q. Wei, Z.M. Yu, J. Zhang, Z.G. Tang, "Tribological, anti-corrosive properties and biocompatibility of the micro- and nano-crystalline diamond coated Ti6Al4V", Surf. Coat. Technol., 258 (2014). CrossRef P.A. Nistor, P.W. May, F. Tamagnini, A.D. Randall, M.A. Caldwell, "Long-term culture of pluripotent stem-cell-derived human neurons on diamond – A substrate for neurodegeneration research and therapy", Biomaterials, 61 (2015). CrossRef C.A. Love, R.B. Cook, T.J. Harvey, P.A. Dearnley, R.J.K. Wood, "Diamond like carbon coatings for potential application in biological implants—a review", Tribol. Int., 63 (2013). CrossRef P. Strąkowska, R. Beutner, M. Gnyba, A. Zielinski, D. Scharnweber, "Electrochemically assisted deposition of hydroxyapatite on Ti6Al4V substrates covered by CVD diamond films — Coating characterization and first cell biological results", Materials Science and Engineering: C, 59 (2016). CrossRef T.S. Ho, P. Yeh, C.C. Tsai, K.Y. Hsu, S.L. Huang., "Spectroscopic measurement of absorptive thin films by Spectral-Domain Optical Coherence Tomography", Opt. Express 22, 5 (2014). CrossRef N. Bosschaart, T.G. van Leeuwen, M.C.G. Aalders, D.J. Faber, "Quantitative comparison of analysis methods for spectroscopic optical coherence tomography", Biomedical Opt. Express 4, 11 (2013). CrossRef F.E Robles, C. Wilson, G. Grant, A. Wax, "Molecular imaging true-colour spectroscopic optical coherence tomography", Nat. Photonics 5, 12 (2011). CrossRef A.F. Fercher, W. Drexler, C.K. Hitzenberger, T. Lasser, "Optical coherence tomography - principles and applications", Rep. Prog. Phys. 66, 239 (2003). CrossRef A.M. Kamińska, M.R. Strąkowski, J. Pluciński, "Spectroscopic Optical Coherence Tomography for Thin Layer and Foil Measurements", Sensors 20, 19, (2020). CrossRef M. Kraszewski, M. Strąkowski, J. Pluciński, B.B. Kosmowski, "Spectral measurement of birefringence using particle swarm optimization analysis", Appl. Opt. 54, 1 (2015). CrossRef

Friction and wear behavior of diamond film with adjustable grain size against silicon carbide in different tribological tests

Efficient processing of silicon carbide (SiC) is still challenging due to its high hardness. Microcrystalline diamond (MCD) and nanocrystalline diamond (NCD) films were deposited on SiC ceramics by controlling methane concentration and gas pressure. Two different tribological tests were executed on rotating ball-on-plates and linear reciprocating tribometers. The morphology and the elemental composition of abrasion marks and ball surface were evaluated to determine the main wear mechanism. We found that the MCD film had high grinding efficiency, leading to the roughness Ra of 68 nm on the surface of the SiC ceramic ball, while NCD film obtained the lower roughness although there was a lower grinding efficiency. Both diamond films had no damage, but a layer of SiC debris was covered on the NCD. The efficiency of MCD was 20 times that of NCD in terms of wear rate. The grinding efficiency of the reciprocating friction test was only half that of the rotary test due to the unidirectional axial force. Diamond films with different grain sizes are expected for different applications for SiC processing, such as thinning, coarse grinding, and fine grinding.

Lapping performance of diamond cone array tool prepared by double bias assisted HFCVD

In this paper, the free-standing diamond (FSD) and microcrystalline diamond (MCD) film were etched by double-bias assisted hot filament chemical vapor deposition (HFCVD) to prepare two kinds of diamond cone array tools (DCATs) for precision processing. It is the first time to use free-standing diamond cone array tool (FSD-CAT) and microcrystalline diamond cone array tool (MCD-CAT) to perform the lapping processing experiment for monocrystalline silicon and to carry out the performance evaluation of DCAT. The surface roughness of the silicon lapped by FSD-CAT is 28.9 nm, and the surface roughness of the silicon lapped by MCD-CAT is 18 nm. By using the combination of both DCATs to lapped silicon, a smooth surface with a surface roughness of 5 nm is obtained. By comparing the surface roughness of monocrystalline silicon which lapped by diamond tools with and without etching, because of the smaller cross-section of the cones cut into the surface of monocrystalline silicon, DCAT can effectively reduce the Surface roughness of the silicon.

Growth of Nanostructured Diamond Films on Glass Substrates by Low-Temperature Microwave Plasma-Enhanced Chemical Vapor Deposition for Applications in Nanotribology

Low-temperature fabrication of superior nano-/microcrystalline diamond (NCD/MCD) films is a major thrust in diamond technology. The widely used seeding techniques applied on the substrate surface are usually harsh, lead to defect formation, and suffer from the lack of reproducibility in maintaining homogeneity and uniformity over nano-/microdimensions. Low-temperature growth of a significant diamond phase on purely untreated glass substrates is indeed a challenging task. Using CO2 as the supplementary gas-phase constituent included in the (CH4 + H2)-plasma and a specific shadow-mask assembly to generate the diffuse plasma environment above the growth zone, the present experiment succeeds in the spontaneous growth of nanocrystalline diamond (NCD), including microcrystalline diamond (MCD) of an average crystal size of ∼0.9–1.2 μm at ∼300 °C on glass substrates, without any seeding pretreatment. In the plasma, the shadow mask establishes a virtual remote plasma configuration in setting the diffuse plasma, protects the growth surface from a direct bombardment of energetic ions, generates negative self-bias on the substrate, and, importantly, promotes significant gas-phase nucleation dominant over typical solid-state nucleation. The incubation of diamond embryo clusters onto the untreated glass substrates under the shadow-mask structure and its growth evolution through the efficient transport of the preferential carbonaceous precursors proceed within the diffuse plasma. In the course of network modification under the diffuse plasma, atomic O remains instrumental for efficient etching of the a-C overlayer on a diamond embryo and atomic H, with its small physical dimension, conveniently penetrates within the diamond network and promotes crystallization via transferring its moderate chemical energy to the diamond lattice. The low-temperature-grown nanostructured diamond films are up-and-coming for applications in nanotribology.

Electrical tailoring of the photoluminescence of silicon-vacancy centers in diamond/silicon heterojunctions

Based on a diamond/n+-Si heterojunction, the photoluminescence of negatively-charged silicon vacancy centers in microcrystalline diamond films exhibits remarkable increase under the forward bias.

Enhancement of concentration of XeV and GeV centers in microcrystalline diamond films through He+ irradiation

Atomic defect centers in diamond have been widely exploited in numerous quantum applications like quantum information, sensing, quantum photonics and so on. In this context, there is always a requirement to improve and optimize the preparation procedure to generate the defect centers in controlled fashion, and to explore new defect centers which can have the potential to overcome the current technological challenges. Through this work we report enhancing the concentration of Ge and Xe vacancy centers in microcrystalline diamond (MCD) by means of He+ irradiation. We have demonstrated controlled growth of MCD by chemical vapor deposition (CVD) and implantation of Ge and Xe ions into the CVD-grown samples. MCDs were irradiated with He+ ions and characterized through optical spectroscopy measurements. Recorded photoluminescence results revealed a clear signature of enhancement of the Xe-related and Ge vacancies in MCDs.

High-temperature wear behavior of micro- and ultrananocrystalline diamond films against titanium alloy

In the present study, we conducted tribological experiments to study the wear behavior of micro- (MCD) and ultrananocrystalline diamond (UNCD) films against titanium alloy at temperatures up to 700 °C. We found that at comparatively low temperatures (25–500 °C), the wear of diamond films is basically induced by the strong adhesion between diamond and titanium, which promotes the formation of Ti C bonds and detaches the carbon atoms from the diamond surface. When the temperature increases to 600 °C, oxygen starts to significantly etch the diamond films, producing gaseous CO/CO 2 and causing more loss of carbon atoms. At 700 °C, the UNCD film is systematically etched by oxygen, and the film is dominated by WO 3 , with drastically decreased wear resistance. The MCD film still maintains certain wear resistance at 700 °C, but it is also severely etched by oxygen, with substantially shrunk MCD grains. This work provides significant insights into the high-temperature wear behavior of diamond films and the application of diamond-coated cutting tools for machining titanium alloy and other high-cutting-temperature materials. • Adhesive wear and oxidation are main wear patterns of microcrystalline (MCD) and ultrananocrystalline diamond (UNCD) films • Adhesive wear can be induced by the formation of interfacial Ti-C bonds • Both MCD and UNCD films are substantially etched by oxygen when the temperature is higher than 600 °C • Drastic decrease of wear resistance occurs in UNCD films at 700 °C due to the intense oxidation of the UNCD film

Enhanced lubricity of CVD diamond films by in-situ synthetization of top-layered graphene sheets

In the present study, we demonstrated a novel process of in-situ fabrication of graphene sheets by adopting the chemical vapor deposition (CVD) method. Fabricating such a layer of vertical graphene sheets (VGs) on the surface of microcrystalline diamond (MCD) films could decrease the stable coefficient of friction (COF) by 20–30%. Besides, such lubricity showed excellent load capacity and durability. With normal loads ranging from 3 N to 9 N (Hertz contact pressure of 2.1–3.1 GPa), the MCD-VGs films exhibited COFs stabilized at 0.105 and wear rates less than 5 × 10−6 mm3 N−1 m−1. Additionally, the produced VGs displayed an excellent service lifetime with 72,000 sliding cycles. During the friction tests, an equilibrium graphene self-mated contact formed on the sliding interface as graphene fragments adhered onto the counterpart ball and resulted in the reduction of friction and low wear rates. Additionally, the mixtures of Si3N4/SiO2 particles and graphene sheets residual within the wear tracks would promote the transformation of the sliding regime to three-body abrasion, beneficial for friction reduction. The findings presented in this study provide a novel and effective approach to enhance the lubricity of any engineering diamond surface.