The occurrence, composition, and utilization of flyash is reviewed and a technique is described in which iron and some silicon can be recovered. The material is processed in an Extended Arc Flash Reactor (EAFR) within which a plasma is generated by injecting an arc stabilizing gas such as argon, through axial holes drilled in the graphite electrodes. The ash and a carbonaceous reducing agent are fed countercurrent to the carbon monoxide rich reducing gases. In this way, the ash is preheated and partially reduced before it enters the plasma zone where fusion and reduction occur. Liquid slag and metal phases are collected within a hearth zone where the final reduction reactions are completed.
Read full abstract