Metal Films Research Articles

Observation of 2D-magnesium-intercalated gallium nitride superlattices

Since the demonstration of p-type gallium nitride (GaN) through doping with substitutional magnesium (Mg) atoms1,2, rapid and comprehensive developments, such as blue light-emitting diodes, have considerably shaped our modern lives and contributed to a more carbon-neutral society3–5. However, the details of the interplay between GaN and Mg have remained largely unknown6–11. Here we observe that Mg-intercalated GaN superlattices can form spontaneously by annealing a metallic Mg film on GaN at atmospheric pressure. To our knowledge, this marks the first instance of a two-dimensional metal intercalated into a bulk semiconductor, with each Mg monolayer being intricately inserted between several monolayers of hexagonal GaN. Characterized as an interstitial intercalation, this process induces substantial uniaxial compressive strain perpendicular to the interstitial layers. Consequently, the GaN layers in the Mg-intercalated GaN superlattices exhibit an exceptional elastic strain exceeding −10% (equivalent to a stress of more than 20 GPa), among the highest recorded for thin-film materials12. The strain alters the electronic band structure and greatly enhances hole transport along the compression direction. Furthermore, the Mg sheets induce a unique periodic transition in GaN polarity, generating polarization-field-induced net charges. These characteristics offer fresh insights into semiconductor doping and conductivity enhancement, as well as into elastic strain engineering of nanomaterials and metal–semiconductor superlattices13.

Sputtered zirconium based metallic glassy thin films onto electrospun PCL nanofibrous scaffolds for enriching bioactivity

Surface modification of electrospun Polycaprolactone (PCL) nanoscaffold is to enhance surface properties, particularly bioactivity. In this paper, electrospinning was employed to produce PCL nanoscaffolds and enhancing the bioactivity of the electrospun PCL scaffolds by sputtering of Zirconium based thin film metallic glasses (Zr -TFMGs). The Energy Dispersive Spectroscopy (EDS) analysis exhibited the presence of Zr, Ti and Si and surface topography by Atomic Force Microscopy (AFM) revealed the smooth surface of metallic glasses with nanofibrous structures. The sputtered samples were subjected to immersion test in Simulated Body Fluid (SBF) to analyze the apatite forming ability of Zr–Ti–Si metallic glasses. After 21days of incubation, SEM clearly showed the spherical structures of apatite formed on the surface of modified electrospun PCL. Cell viability studies using L929 fibroblast cells indicates the higher proliferation rate for the Zr based TFMG sputtered PCL scaffold specimen than the uncoated neat PCL scaffold and indicating the bioactive nature of Zr based TFMG. Contact angle of TFMG sputtered sample exhibited the hydrophobic surface which is helpful in preventing the biomedical devices from blood coagulation.

Effect of ohmic heating on the structure and properties of flexible multilayer packaging

Food-packaging-processing interactions define packaging materials' performance properties and product quality. This study evaluated the effect of ohmic heating (OH) processing and different food simulants on the properties of four multilayer flexible packaging materials (PETmet/PE, PETmet/PP, PET/Al/PE, and PET/Al/PA/PP). OH treatment was applied to the sealed packages containing the food simulants using a voltage gradient of 3.7 V/cm at a frequency of 20 kHz, resulting in a thermal process of at 80 °C for 1 min. The structure and performance of the different packages were then evaluated. The materials did not show changes in chemical groups nor thermal properties. However, the simulant-packaging-processing interaction resulted in changes in crystallinity, morphology, mechanical and barrier properties (water and oxygen), especially for metallized films in contact with acidic food simulants. The results indicate that although OH resulted in changes in packaging materials, these materials can be used under the conditions applied in this study.

Design and fabrication of a fast-response and low-energy input micro igniter

In this study, we innovatively combine direct ink writing (DIW) and physical vapor deposition (PVD) to fabricate a novel micro igniter with fast-response and low-energy input characteristics. The igniter comprises a 5×5 mm² metal film bridge with gold contact pads. The metallic resistance is fabricated using a series of photolithography, metal deposition, and lift-off processes. After evaluating titanium and chromium as the resistive filament, titanium was selected due to its superior reactivity when in contact with CuO leading to reduced ignition energy. Onto the resistive titanium layer, either thermite multilayer films and/or energetic inks are deposited to achieve a head-to-head comparison of ignition characteristics. We show that igniters powered by (CuO/Ti)5 bilayers and Al/CuO/PVDF as energetic ink demonstrate the equivalent ignition performance as reactive (CuO/Ti)5 multilayered igniter. The ignition delay and ignition energy are below 1 ms and 2 mJ, respectively, while the flash intensity is approximately one decade higher than what is typically achieved with conventional micro-igniters. Furthermore, its ignition behaviour can be readily adjusted by altering the constituents of the fuel/oxidizer or adjusting the ratio of multilayer/inks, thereby allowing for easy adaptation of the micro-igniter to meet the diverse requirements of various applications.

Silicon (100) surface passivation-driven tuning of Ag film crystallinity and its impact on the performance of Ag/n-Si mid-infrared Schottky photodetector

The utilization of metal/semiconductor Schottky devices for plasmonic harvesting of hot carriers holds immense potential in the field of sub-bandgap photodetection. In this work, we explore a surface passivation scheme using air plasma exposure to modify the Si (100) surface and subsequently the crystal orientation of the deposited Ag film for photon detection in the mid-infrared (MIR) regime. This tailoring was achieved by varying the plasma exposure duration (0, 150, 300, 450, and 600 s). As a result, we could tune the crystal orientation of Ag from the (200) to the (210) crystal plane, with the Ag (111) orientation present in all devices. Furthermore, the photo-response behavior under MIR exposure at λ = 4.2 µm was studied both experimentally and using COMSOL simulations. It was observed that both photoelectric (PE) and photothermal (PT) effects contributed to the photo-response behavior of all devices. The Ag/Si device exposed to air plasma for 300 s exhibited the maximum PE-driven response (2.73 µA/W), while the device exposed to air plasma for 600 s showed a significant PT-driven response (13.01 µA/W). In addition, this strategy helped reduce the reverse leakage current by up to 99.5%. This study demonstrates that MIR detection at longer wavelengths can be optimized by tailoring the crystal orientation of the metal film.

Surface plasmon resonance biosensor with anti-crossing modulation readout

A novel approach to surface plasmon resonance (SPR) biosensors providing simplified label-free monitoring of biomolecular affinity binding events is reported. It is based on the interrogation of anti-crossing surface plasmon modes traveling along opposite interfaces of a thin metal film on the top of a tailored multi-periodic grating structure. It allows for diffraction-based backside excitation of surface plasmons without the need of optical matching of the sensor chip to a prism and it allows avoiding of optical probing through the analyzed liquid sample. In conjunction with low angular dispersion of resonantly excited surface plasmon modes, it provides sensitive and versatile optical interrogation of SPR changes associated with biomolecular binding-induced refractive index variations. Direct readout with a fiber optic probe, as well as multi-channel configuration compatible with regular SPR readers, is implemented with the use of sensor chips prepared by mass production-compatible UV-nanoimprint lithography. The potential of the reported SPR sensor chips is illustrated by its ability to characterize affinity interaction of antibodies specific to cancer biomarker CSPG4 on antifouling mixed thiolated self-assembled monolayer with zwitterionic carboxybetaine and sulfobetaine headgroups.

Accelerated recrystallization of nanocrystalline films as a manifestation of the inner size effect of the diffusion coefficient

The work is devoted to the study of recrystallization occurring during short-term annealing of 100 nm thick polycrystalline films of copper and silver. It is found that in copper films deposited by the method of thermal evaporation onto a substrate at room temperature, a bimodal crystallite size distribution with maxima at 15 and 35 nm is observed. The bimodal distribution in copper films is preserved during annealing, which leads to a shift of both peaks of the crystallite size distribution histograms to the larger sizes region. In contrast to Cu, even in as-deposited Ag films, besides the nanosized fraction, micron-sized crystallites are present. Apparently, these grains are formed due to the phenomenon of self-annealing and weakly evolve during heating owing to grain growth stagnation. The nanosized fraction in as-deposited Ag films is represented by crystallites with the most probable size of 25 nm, which increases to 50 nm as a result of short-term annealing at the temperature of 250 °C. The grain-boundary diffusion coefficient was determined, which is more than 10−18 m2/s for both films of metals. The obtained value indicates a multiple intensification of self-diffusion processes in films, the thickness of which allows us to refer them to macroscopic sample.

금속 막 상의 나노 슬릿구조에서의 광 투과 특성 분석

금속 막 상의 나노 슬릿구조에서의 광 투과 특성 분석

In-Plane Radiation of Surface Plasmon Polaritons Excited by Free Electrons.

Surface plasmon polaritons (SPPs) have become a research hotspot due to their high intensity and subwavelength localization. Through free-electron excitation, a portion of the momentum of moving electrons can be converted into SPPs. Converting highly localized SPPs into a radiated field is an approach with the potential to aid in the development of a light radiation source. Reducing losses of SPPs is currently a critical challenge that needs to be addressed. The lifetime of SPPs in metal films is longer than that in metal blocks. Traditional optical gratings can transform SPPs into radiation to avoid the decay of SPPs in metal; however, they are created by etching metal films, so they tend to alter the dispersion characteristics of these films and will emit radiation in the direction perpendicular to the metal surface. This paper proposes an approach to converting the SPPs of a metal film excited by free electrons into a radiation field via lateral grating and obtaining in-plane radiation. We investigate the properties of SPP lateral radiation. The study of lateral radiation from metal films holds significant importance for SPP radiation sources and SPP on-chip circuit development.

Design and performance simulation of a silica microdisk cavity optical pressure sensor

The opto-mechanical system of optical whispering-gallery mode (WGM) microcavities confines resonant photons in micro-scale resonators for a long time, which can strongly enhance the interaction between light and matter, making it an ideal platform for various sensors. To measure the slim optical pressure in the interaction between the laser and matter, a silica microdisk cavity sensor with metal film is designed in this paper. In this study, the finite element method was employed to investigate the opto-mechanical coupling mechanism in a microdisk cavity. From the aspects of optics and mechanics, the structural parameters of the sensor were optimized and the performance was simulated. The simulation results show that at 1550 nm, the sensor’s optical quality factor (Q) can reach ∼104, the free spectral range is ∼5.3nm, the sensing sensitivity is 5.32mPa/Hz1/2, and the optical force resolution is 6.61×10−12N, which is better than the thin-film interferometry and optical lever method.

Nonvolatile bipolar resistive switching characteristics of aluminum oxide grown by thermal oxidation processes

This study proposes a bipolar resistive random-access memory (RRAM), which is fabricated using an aluminum oxide (AlO x ) resistive switching (RS) layer. The RRAM shows a large memory window of 106 at a low read voltage of 0.5 V. In addition, high switching speed, long retention time, and superior read-disturb immunity are observed. AlO x layers are prepared by a thermal oxidation growth process. Aluminum metal films deposited on n+-Si wafers are oxidized at O2/(O2 + N2) flow rate ratios of 50%–100%. Al/AlO x /n+-Si device shows no RS behavior when the AlO x is grown in a pure O2 environment. As the O2/(O2 + N2) flow rate ratio decreases to 50%, Al/AlO x :N/n+-Si device reveals stable bipolar RS characteristics. A filamentary mode based on oxygen interstitial and Al vacancy is proposed to explain the difference in electrical characteristics of AlO x devices prepared at different O2 flow rates.

Strong enhancement of third harmonic generation from a Tamm plasmon multilayer structure with WS2.

Improving the conversion efficiency is particularly important for the generation and applications of harmonic waves in optical microstructures. Herein, we propose to enhance the efficiency of third harmonic generation by integrating a monolayer WS2 with the metal/dielectric/photonic crystal multilayer structure. The numerical simulations show that the multilayer structure enables to generate the Tamm plasmon mode between the metal film and photonic crystal around the telecommunication wavelength, which is consistent with the experimental result. By measuring with a self-built nonlinear optical micro-spectroscopy system, we find that the third harmonic signal can be reinforced by 16-fold through inserting the monolayer WS2 in the dielectric spacer. This work will provide a new way for improving nonlinear optical response, especially THG in multilayer photonic microstructures.

Role of ionic liquids in the electrodeposition of metals

Green chemistry techniques have gained significant importance in advancing chemical engineering and processes in the modern era, contributing to the implementation of sustainable development strategies. Ionic liquids (ILs) at room temperature have emerged as versatile solvents in catalysis, separation science, and electrochemistry. Conventional synthesis of ILs typically involves a two-step process using refluxing solvents, which is time-consuming and requires large amounts of organic solvents. This study investigates the synthesis of alkylmethylimidazolium salts by the co-heating of haloalkanes and 1-methylimidazole, highlighting the role of ILs in green chemistry, particularly in the electrodeposition of metals. The objective of this research is to explore the impact of ILs on the electrodeposition process, aiming to develop environmentally friendly and efficient metal deposition methods. The methodology involves the preparation of ILs through a facile and sustainable approach, followed by the characterization of their physicochemical properties. The ILs are then utilized as electrolytes for metal electrodeposition, and the resulting metal films are analyzed for their morphology, structure, and properties. The findings of this study demonstrate the significant influence of ILs on metal electrodeposition. The ILs exhibit excellent solvation properties, facilitating the reduction and deposition of metals with improved control over morphology and structure. Additionally, the ILs offer the advantage of reduced environmental impact compared to traditional organic solvents. The main innovation lies in the application of ILs as green solvents in metal electrodeposition, contributing to the development of sustainable and efficient processes in the field of green chemistry.

Suppressing the radiation loss by hybrid Tamm-surface plasmon BIC modes

Tamm plasmon polaritons (TPPs), localized near the boundary of a dielectric Bragg reflector (DBR) and a thin metal film, have attracted much attention for the lower ohm loss and flexible excitation. However, the radiation loss resulting from the direct coupling to the surroundings hinders their applications. Here, we propose and experimentally demonstrate a new type of hybrid plasmonic quasi-bound state in the continuum (BIC) in a Tamm-surface plasmon polariton system to suppress the radiation loss. Leveraging the scattering of the periodic metal array, the TPP interacts with the surface plasmon polariton (SPP) mode and form a Friedrich-Wintgen type quasi-BIC state that originated from the interference of two surface waves with different natures. Through angle resolved reflectance spectrum measurement, the hybrid plasmonic quasi-BIC was observed in the experiment. Our work proposes a new method to design a high Q mode in plasmonic systems, and thus holds promise for applications in the field of light matter interactions.

Fluorophore-Induced Plasmonic Current Generation from Copper Nanoparticle Films.

We describe the process of generating a fluorophore-induced plasmonic current (FIPC) from copper nanoparticle films. Previous work and the literature have shown that excited near-field fluorophores are able to plasmonically couple with metal nanoparticle films (MNFs), inducing surface plasmons in the films. These induced surface plasmons are then in turn able to generate a directly measurable electrical current across the film. These generated currents have been quantified and detected in noble metal films, such as those made from Ag and Au, but due to the cost of such films, there has been a push to use lower cost materials for FIPC. Previous work has detailed the use of gold, silver, and aluminum films for these purposes, and in this paper, we will subsequently examine the ability of thermally deposited copper films to generate FIPC when in close proximity to excited near-field fluorophores. We report the effects of copper film thickness, the effects of light polarization and solution conductance, and the effects of metal-enhanced fluorescence (MEF) emission on the generation of plasmonic current.

Characterizing oxidation, thickness, and composition of metallic glass thin films with combined electron probe microanalysis and X-ray photoelectron spectroscopy

Metallic glass thin films (MGTFs) are a recently developed class of alloy coatings with potential applications ranging from biomedical devices to electrical components. Their tribological performance in service conditions is dictated by MGTF bulk composition but can be limited by the native oxide surface that inevitably forms upon exposure to atmosphere. Surface oxidation, thickness, and composition of ZrCuNiAl MGTFs were characterized using a combination of X-ray photoelectron microscopy (XPS) and electron probe microanalysis (EPMA). MGTF samples with nominal thicknesses of 50, 500, and 1500 nm were sputtered onto Si and SiN wafer substrates within a high vacuum deposition chamber and their amorphicity was confirmed by X-ray diffraction. XPS depth profiling identified the thin film composition and showed that the surface oxide was dominated by a mixed layer of mostly ZrO2, a little oxidized Al, and some metallic Zr. EPMA X-ray intensities were acquired as a function of beam energy to excite characteristic X-rays from different depths of the MGTFs and reconstructed using open-source thin film analysis software BadgerFilm, to determine the composition and thickness of sample layers. EPMA results constrain the composition to be Zr54Cu29Al10Ni7 within 0.7 at. % variation and total thicknesses to be 49, 470, and 1546 nm. Using the oxide composition identified from XPS depth profiling as an input for BadgerFilm analysis, EPMA results indicate the surface oxidation layer on each of the thin film samples was 6.5 ± 1.1 nm thick and uniform across a 0.25 mm region of the film.

Electronic interfacial thermal conductance between metal nano-films in sub-picosecond non-equilibrium transport process

Interfaces play a critical role in nanoscale thermal transport, and understanding thermal transport mechanisms across metal/metal interfaces at the non-equilibrium states is urgently needed for highly integrated electronic structures or devices. In this work, the electronic interfacial thermal conductance hee of two metal interfaces, Au/Pt and Au/Al, was measured by time domain thermoreflectance (TDTR) at the non-equilibrium states and an extended two-temperature model was applied to well describe the interactions of electrons between the metal films. For the Au/Pt structure, the measured hee is 4.4 ± 1.8 GWm−2K−1, which is consistent with the predicted value by the electronic diffuse mismatch model (DMM). While for the Au/Al structure, the measured hee (0.13±0.05 GWm−2K−1) is an order of magnitude smaller than that of Au/Pt and the predicted value of the electronic DMM. The results indicate that even the extremely thin oxide layer at the Au/Al interface can significantly hinder the electron thermal transport across the metal interface. Overall, our findings contribute to revealing the non-equilibrium interfacial thermal transport mechanisms and pave the way for designing the highly integrated electronic devices.

Antiferromagnetic magnonic charge current generation via ultrafast optical excitation

Néel spin-orbit torque allows a charge current pulse to efficiently manipulate the Néel vector in antiferromagnets, which offers a unique opportunity for ultrahigh density information storage with high speed. However, the reciprocal process of Néel spin-orbit torque, the generation of ultrafast charge current in antiferromagnets has not been demonstrated. Here, we show the experimental observation of charge current generation in antiferromagnetic metallic Mn2Au thin films using ultrafast optical excitation. The ultrafast laser pulse excites antiferromagnetic magnons, resulting in instantaneous non-equilibrium spin polarization at the antiferromagnetic spin sublattices with broken spatial symmetry. Then the charge current is generated directly via spin-orbit fields at the two sublattices, which is termed as the reciprocal phenomenon of Néel spin-orbit torque, and the associated THz emission can be detected at room temperature. Besides the fundamental significance on the Onsager reciprocity, the observed magnonic charge current generation in antiferromagnet would advance the development of antiferromagnetic THz emitter.

Novel Highly Efficient Buried Gratings for Selective Coupling of SPP Waves onto Single Interfaces

Diffraction gratings have always been used to effectively couple optical radiation within integrated waveguides. This is also valid for plasmonic structures that support Surface Plasmon Polariton (SPP) waves. Traditional gratings usually excite SPP waves at the interface where they are located or, for thin metal nanostrips, at both interfaces. But reducing the thickness of the metal layer in the presence of a grating has the handicap of increasing the tunnelling of light towards the substrate, which means higher losses and reduced coupling efficiency. In this paper, we design and optimize novel gratings buried within the metallic thin films for selective coupling of SPP waves onto individual interfaces. Compared with traditional superficial gratings, the novel buried ones demonstrate higher efficiency and much lower residual tunnelling of light through the coupling structures.

Low insertion loss interposer approach for RF applications based on commercial LTCC tape, alkaline-free glass and printed metallization

Materials with high RF performance are in increasing demand due to the needs of modern telecommunications. Glass and low-temperature co-fired ceramics (LTCCs) are both interesting candidates for the design of complex signal transmission systems. Glass can be processed in large panels, and has suitable structure dimensions for silicon processing, but its multilayer capability is limited. LTCC is a mature technology for complex multilayer assemblies, but the structure dimensions and conductor line resolution are restricted by the need to use screen printing technology. The approach presented here combines the advantages of both technological domains: a thin glass sheet is bonded with no additional material to a LTCC multilayer ceramic and sintered to form a tight joint. Metallization of the glass is created using printable pastes and electroplating. Two fabrication routes are compared: etching of printed thick film metal layers, and semi-additive structuring. The results of RF measurements show a low attenuation per unit length for both types of metallization, indicating that our approach is a promising one for the integration of heterogeneous systems of RF transmission modules.