Polymer Metal Composite Research Articles

Research on the design of the working parts of vertical roller mills for grinding granulated slag

Abstract. This research focuses on optimizing the design, parameters, and operational modes of vertical roller mills (VRMs) for grinding granulated slag, which are crucial in industries such as cement, mining, and energy. VRMs are widely recognized for their energy efficiency and ability to grind various materials with minimal energy consumption. However, the challenge lies in designing mills that can operate efficiently under harsh conditions of intense friction, impact loads, and abrasive particles, especially when processing hard materials like granulated slag. To address these challenges, advanced materials and protective coatings are being utilized to improve wear resistance. Additionally, the research explores the use of polymer-metal composites in the construction of mill components, which significantly reduce wear rates and extend the lifespan of the mill, ultimately leading to cost savings and reduced maintenance needs. Furthermore, the study examines the integration of intelligent control systems that optimize operational parameters in real-time, thus enhancing grinding efficiency and minimizing energy consumption. The findings also emphasize the importance of reducing vibrations and improving the stability of equipment to ensure reliable performance. The research identifies the key parameters that affect VRM performance, such as roller pressure, material moisture content, and rotational speed, and proposes methods for optimizing these factors to achieve maximum efficienc. The development of VRMs is especially important in post-war Ukraine, where cement production has significantly declined due to infrastructure damage. Vertical roller mills are considered the only viable technological solution for new high-capacity cement plants, capable of enhancing cement quality and reducing CO₂ emissions. This research aims to further develop VRM technology, ensuring its ability to meet the demands of the cement, metallurgy, and coal industries by improving energy efficiency, wear resistance, and grinding quality, making it a vital tool for sustainable industrial production

IPMC-Based Purcell’s Three-Link Swimmer: Simulations and Experiments at Low-Reynolds Conditions

The Purcell’s swimmer, consisting of three links with two one-degree-of-freedom joints as defined by Edward M. Purcell, has been studied by several authors since its introduction in 1977. Researchers have delved into its mathematical foundations, analysing and optimising its motion for efficient propulsion. However, despite these theoretical advances, the practical realisation and experimental characterisation of Purcell’s swimmers remains relatively unexplored. Critical aspects such as material selection, manufacturing techniques, and experimental validation under real conditions represent important knowledge gaps. This paper contributes to bridging this gap by presenting a prototype of such a swimmer using ionic polymer-metal composites (IPMC) as link actuators. A simulation model is developed based on physical modelling tools in MATLAB®/Simulink®. Both simulation and experimental results at low-Reynolds-number (Re) conditions are presented to demonstrate the performance of the swimmer.

3D Printing Conductive Filament for Fuel Cell Bipolar Plates

Fuel cell bipolar plates are commonly manufactured from graphite or stainless steel. The current production method requires machining intricate channels into these materials which is a costly and time-consuming process. Utilizing a material other than graphite or stainless steel, while still adhering to the standards set by the U.S. Department of Energy for bipolar plate electrical conductivity, could greatly reduce production costs and time. 3D printing bipolar plates could have benefits that include weight reductions as well as ease of testing different flow field designs. However, very few 3D printing filaments are electrically conductive. In this work, conductive samples were printed with Electrifi filament (Multi3D, resistivity: 0.006 Ωcm). This filament is a proprietary metal-polymer composite that has been used to print electronic components such as resistors, capacitors, and inductors [1].Using Electrifi filament, samples were printed at various conditions to determine optimal print settings for geometric accuracy and maximum electrical conductivity. Printing parameters such as nozzle temperature, flow rate, infill pattern, and infill percentage were varied to affect sample density and conductivity. Several combinations of print conditions led to conductivities that exceeded the US DOE technical target for bipolar plate conductivity. SEM imaging was also performed to better understand the structure of the Electrifi filament. In addition, an Energy-dispersive X-ray spectroscopy scan provided details on the elemental composition of printed samples. F. Flowers, C. Reyes, S. Ye, M. J. Kim and B. J. Wiley, "3D printing electronic components and circuits with conductive thermoplastic filament," Additive Manufacturing, vol. 18, pp. 156-163, 2017.

Multi-Metal Additive Manufacturing by Extrusion-Based 3D Printing for Structural Applications: A Review

Additive manufacturing (AM) is a rapidly developing technical field that is becoming an irreplaceable tool to fabricate unique complex-shaped parts in aerospace, the automotive industry, medicine, and so on. One of the most promising directions for AM application is the design and production of multi-material components with different types of chemical, structural, and architectural gradients that also promote a breakthrough in bio-inspired approaches. At the moment there are a lot of different AM techniques involving various types of materials. This paper represents a review of extrusion-based AM techniques using metal-polymer composites for structural metal parts fabrication. These methods are significantly cheaper than powder bed fusion (PBF) and directed energy deposition (DED) techniques, though have a lower degree of part detail. Thus, they can be used for low-scale production of the parts that are not rentable to produce with PBF and DED. Multi-material structures application in machinery, main aspects of feedstock preparation, the subsequent steps of extrusion-based 3D printing, and the following treatment for manufacturing single-metallic and multi-metallic parts are considered. Main challenges and recommendations are also discussed. Multi-metallic extrusion-based 3D printing is just a nascent trend requiring further wide investigation, though even now it shows pretty interesting results.

Ionic polymer-metal composite (IPMC) as a flexible capacitor: an experimental study

Abstract In recent years, significant research has been directed towards the development of energy storage devices that are thin, lightweight, and flexible, catering to the diverse demands of modern smart electronics. This study investigates the remarkable adaptability of ionic polymer metal composite (IPMC) capacitors when subjected to bending conditions. Under investigation was the capacitor’s functionality within a broad spectrum of bending angles, ranging from 0 ∘ to 100 ∘ . The study aims to reveal the capacitor’s response and stability across this expansive curvature range, providing insights into its potential applications in flexible and dynamic systems. The flexibility of the supercapacitor allows it to bend or fold up to 180 ∘ without experiencing permanent mechanical deformation. The calculated specific capacitance values obtained by bending the cell at angles of 0, 40, 70, and 100 ∘ are found to be 4.3, 6.4, 8.2, and 8.4 mF g−1 respectively. The result displayed the IPMC capacitor exhibited notable resilience under varying bending angles, affirming its capacity to maintain operational integrity despite significant mechanical stress. Through a systematic exploration of bending conditions, this research unveils the capacitor’s ability to flexibly conform to various bending angles. This adaptability is particularly significant for applications where traditional rigid capacitors may be impractical or inefficient.

The development, characterisation and optimisation of bismuth ferrite (BFO)-incorporated Nafion membrane with comb-shaped inner structure as IPMC actuator for driving valveless micropump

Micropumps have become increasingly popular in biomedical devices due to their accurate, safe, and precise pharmaceutical administration. Ionic polymer-metal composites (IPMC) have shown great potential as diaphragm materials for micropump actuation. Redesigning the diaphragm shape can increase deformation by eliminating edge limitations in circular IPMC actuators. The present study demonstrates the application of inner cantilever-based (comb-shape) IPMC as actuation diaphragms in a micropump to enhance fluid movement. Furthermore, the effectiveness of an IPMC actuator is influenced by water absorption capacity, capacitance, and proton conductivity. To enhance the aforementioned characteristics, bismuth ferrite (BFO) was added to a Nafion matrix, resulting in a porous structure that increases capacitance. Moreover, the BFO-Nafion nanocomposite membrane exhibits a notably higher proton conductivity (0.1806 Scm−1) at a temperature of 30° C, in comparison to the normal Nafion 117 membrane (0.0254 Scm−1). The COMSOL Multiphysics and LASER Doppler Vibrometer are used to optimise the shape of the membrane and assess the IPMC’s electromechanical response. The deflection of the comb-shape geometries is around 171μm, surpassing existing membrane geometries. Finally, the drug delivery device prototype has a pump module, an Android-operated electronic control module, and an OLED display. This gadget achieves an insulin flow rate of 70 μL/min when operated at 3 V with a square wave frequency of 0.1 Hz. Moreover, the experimental findings indicate that applying an 8 V voltage resulted in a peak flow rate of 270 μL/min and a maximum back pressure of 140 Pascal.

Electrical-Modulated Flexible Acoustic Metamaterial: Enhancing Low-Frequency Absorption via an Ionic Electroactive Polymer.

The growing concern over low-frequency noise pollution resulting from global industrialization has posed substantial challenges in noise attenuation. However, conventional acoustic metamaterials, with fixed geometries, offer limited flexibility in the frequency range adjustment once constructed. This research unveiled the promising potential of ionic electroactive polymers, particularly ionic polymer-metal composites (IPMCs), as a superior candidate to design tunable acoustic metamaterial due to its bidirectional energy conversion capabilities. The previously perceived limitations of the IPMC, including slow reaction and high energy expenditure, owning to its inherent sluggish intermediary ionic mass transport process, were astutely leveraged to expedite the attenuation of low-frequency sound energy. Both our experimental and simulation results elucidated that the IPMC can generate voltage potentials in response to acoustic pressure at frequencies significantly higher than those previously established. In addition, the peak absorption frequency can be effectively shifted by up to 45.7% with the application of a 4 V voltage. By further integration with a microperforated panel (MPP) structure, the developed metamaterial absorbers can achieve complete sound absorption, which was continuously tunable under minimal voltage stimulation across a wide frequency spectrum. In addition, a microslit structure IPMC metamaterial absorber was designed to realize modulation of the perforation rate, and the absorption peak can be shifted by up to 79.2%. These findings signify a pioneering application of ionic intelligent materials and may pave the way for further innovations of tunable low-frequency acoustic structures, ultimately advancing the pragmatic deployment of both soft intelligent materials and acoustic metamaterials.

Design optimization of lightweight automotive seatback through additive manufacturing compression overmolding of metal polymer composites

With the growing demand for enhanced automotive fuel efficiency and environmental sustainability, there is a need for lightweighting automotive components through innovative design and manufacturing processes. This study leverages a combination of numerical iterative design optimization and hybrid additive manufacturing–compression molding (AM-CM) technique for metal polymer composites to lightweight an automotive seatback. The AM-CM process enables robust mechanical interlocking between metals and composites, boasting high stiffness and strength with low overall density. Replacing metallic components with such metal polymer composites allows for comparable mechanical performance while significantly reducing the overall weight. First, the automotive seatback design space is reduced to critical load carrying regions using topology optimization and high stress concentration areas are identified using finite element analysis. Next, a lightweight metal polymer subcomponent is designed for a high stress concentration region. The full seatback frame with spatially heterogeneous material-specific design is then iteratively optimized to enable enhanced stiffness with minimal weight. Overall, the automotive seatback frame designed with location-specific metal, polymer, and metal polymer composite materials weighs 20% less than the metal-only design while exhibiting similar stiffness.

Response Surface Modelling Nafion-117 Sorption of Tetraammineplatinum(II) Chloride in the Electroless Plating of IPMCs.

This work looks at the effects of a varying concentration, soak time, pH and temperature on the sorption of tetraammineplatinum(II) chloride (Pt-Ammine) in Nafion-117 films in the context of the electroless plating of ionic polymer-metal composites (IPMCs). Sorption is characterised by atomic absorption spectroscopy. A definitive screening design carried out determined all four factors to be significant for further analysis using response surface modelling. A duplicated central composite design (CCD) was utilised to characterise how the four factors affect the sorption amount and efficiency. Regression models for both responses were of poor fit. Nevertheless, key insights were obtained on the effects of the process parameters on sorption behaviour. The results indicate that above 0.5 g/L Pt-Ammine sorption, the platinisation of 10 × 50 mm IPMC samples through sodium borohydride reduction becomes redundant by the surface resistance metric. IPMCs with surface resistance values of approximately 2.5 Ω/square were obtained through only one round of chemical reduction. Varying surface morphologies and electrode thicknesses were analysed under a scanning electron microscope. The CCD parameter settings were validated. Recommended settings for optimised Pt-Ammine sorption in 10 × 50 mm Nafion-117 films were identified as follows: 1.0 g/L Pt-Ammine concentration, 24 h soak time, pH of 3 and temperature of 20 °C.

Investigating the hybrid potential of PVA-chitosan-loaded TiO2@NiO films for advanced conductivity and dielectric performance

The synthesis and characterization of PVA-chitosan-NiO, PVA-chitosan-TiO2, and PVA-chitosan-TiO2@NiO films have opened avenues for tailoring materials with specific electrical, dielectric, and optical properties. The synergistic effects arising from the combination of polymers and metal oxides offer a platform for further optimization and application-specific tuning. The synthesis process successfully incorporated NiO and TiO2 nanoparticles into the PVA-chitosan matrix, creating three distinct films: PVA-chitosan-NiO, PVA-chitosan-TiO2, and PVA-chitosan-TiO2@NiO. Structural analyses, including X-ray diffraction (XRD) and scanning electron microscopy (SEM), revealed well-defined nanostructures with crystalline metal oxide dispersions. Dielectric characterization demonstrated frequency-dependent behavior, elucidating the influence of metal oxides on dielectric constants and loss tangents. Cole–Cole plots provide insights into relaxation processes and can guide applications in capacitors and energy storage devices. Conductivity measurements highlight the enhanced electrical performance of NiO and TiO2. This study provides a foundation for future research on the development of advanced functional materials for a wide range of technological applications. The insights gained from this work contribute to the growing body of knowledge on polymer-metal oxide composites and pave the way for innovations in electronic, optoelectronic, and energy-related technologies.

Delaminating Metal–Polymer Composites through CO2 Bubble Nucleation and Crystallization for Material Recycle in Electric Vehicles

Delaminating Metal–Polymer Composites through CO₂ Bubble Nucleation and Crystallization for Material Recycle in Electric Vehicles

Wytwarzanie ochronnych struktur kompozytowych za pomocą technologii infuzji w celu zapewnienia odporności na fale uderzeniowe

The paper presents the results of experiments on the use of infusion of polymer binders into a pre-constructed skeleton of reinforcing structures. Currently, three-layer structures with an average layer of aluminum honeycombs are considered to be one of the effective structural elements that ensure the damping of the blast wave. As an alternative middle layer, it is possible to offer elements of various shapes (cylinders, cubes, etc.) and geometries made of modern composites that are well-proven under the impact of a shock wave. These are, as is known, metal-polymer composites, i.e. materials containing, in addition to polymer binder and fabric filler, thin layers of metal. In order to form a solid structure that perceives an explosive load, an attempt was made to use RFI technology to obtain individual elements with which two steel sheets are connected. Aramid, glass fabrics and aluminum thin (0.5, 0.15, 0.05 mm) plates were used in the experiments. For the implementation of the infusion process, an epoxy resin was used, suitable in its technological parameters for this process. The use of this resin leads to the minimization of non-nourished areas and pores. In this case, the uniformity of the product obtained from the composite material is achieved. It should be added that RFI technology differs from other polymer processing technologies in the following significant advantages: the possibility of abandoning expensive equipment, reducing energy costs for equipment and its maintenance, and complete rejection of the use of prepregs. However, there are a number of difficulties that are associated with the technological process of infusion, these primarily include the rheological requirements of the binder: at room temperature, the resin should have a low viscosity, and in the practice of fillers, the viscosity should have rather low values. Below are some preliminary plans for the development of this technology in order to obtain a product that provides attenuation of the blast wave.

Sulfonated PEEK-based IPMC actuators: Exploring environmental influences

Ionomeric Polymer-Metal Composites (IPMCs) with a layered metal/polymer/metal structure are innovative biomimetic materials widely used in applications such as actuators, sensors, artificial muscles, and robotics due to their dynamic response to electrical stimuli. Nafion® is commonly used for these applications but is associated with high costs, low water retention, and poor performance at elevated temperatures. To address this, sulfonated poly(ether ether ketone) (SPEEK) is a promising and cost-effective alternative. This study focuses on evaluating the viability of SPEEK in IPMCs under varying environmental conditions, specifically a wide range of relative humidity (RH) levels (30%, 60%, and 90%) and two different counterions (H+ and Li+). FTIR tests confirmed the successful sulfonation of SPEEK, and sulfonation degrees (SD) of 44%, 72%, and 91% were determined by titration. Results indicate that increased SD leads to higher hydration levels, enhancing performance as actuators. Regarding electromechanical performance, SPEEK-based IPMCs demonstrated results comparable or superior to Nafion. Higher RH positively influenced electromechanical performance, increasing displacement and displacement rate values. Additionally, electrochemical/mechanical tests confirmed that, for the H+ counterion, SPEEK exhibited superior performance. In conclusion, SPEEK-based IPMCs, especially with H+ as the counterion, can potentially replace Nafion, offering a cost-effective alternative with favorable electromechanical performance under varying environmental conditions.

Comminution of Metal–Polymer Composites for Recycling

ZusammenfassungTo increase the recycling rate of components used in electric vehicles, metal–polymer composites are to be separated. As a basis, samples of polymers are ground in a hammer mill to analyze the influence of various pretreatments. The resulting particle size distributions are related to the mechanical properties of the polymers. The results can be used for a comminution of a metal–polymer composite from an electric vehicle's battery housing and show that lower temperatures perform the best for individual materials and composites. The complexity of the components and the type of joining also influence the comminution success of composite components, as a separation of the materials is easier with low complexity and force closure.

Effects of gamma radiation on the optical properties of ultrafine iron particle/polystyrene composites

The present research studied the influence of gamma radiation doses on the optical properties and parameters of the tested composite samples consisting of polystyrene polymer as a matrix filled with different concentrations of ultrafine iron particles (0, 10, 20, and 30 wt.%) with an average thickness of 2 µm. Using a UV-1800 Shimadzu spectrophotometer, the optical absorbance and transmittance values of the tested composite samples were measured at room temperature in the wavelength range of 200–800 nm. Optical parameters such as the excitation energy for electronic transitions, optical energy gap, dispersion energy, static dielectric constant, static refractive index, moments of the optical spectrum, optical oscillator strengths, linear optical susceptibility, third-order nonlinear optical susceptibility, carrier concentration to the effective mass ratio, high-frequency dielectric constant, nonlinear refractive index, plasma frequency and long wavelength refractive index were calculated and discussed at different doses of gamma radiation (1, 2, and 6 kGy). The results demonstrate that the optical properties and parameters of the gamma-irradiated composites vary with increasing gamma doses. This variation in values was observed after increased irradiation due to enhanced metal–polymer bonding and due to an increase in the density of the free charges within the metal polymer composites.

The Role of Surface Treatment and Coupling Agents for Adhesion between Stainless Steel (SUS) and Polyamide (PA) of Heterojunction Bilayer Composites.

The growing demand for lightweight and durable materials in industries, such as the automotive, aerospace, and electronics industries, has spurred the development of heterojunction bilayer composites, combining the structural integrity of metals with the versatility of polymers. This study addresses the critical interface between stainless steel (SUS) and polyamide 66 (PA66), focusing on the pivotal role of surface treatments and various silane coupling agents in enhancing the adhesion strength of heterojunction SUS/PA66 bilayer composites. Through systematic surface modifications-highlighted by scanning electron microscopy, atomic force microscopy, and contact angle analyses-the study assessed the impact of increasing the surface area, roughness, and energy of SUS. X-ray photoelectron spectroscopy evaluations confirmed the strategic selection of specific silane coupling agents. Although some coupling agents barely influenced the mechanics, notably, aminopropyl triethoxysilane (A1S) and 3-glycidyl oxypropyl trimethoxysilane (ES) significantly enhanced the mechanical properties of the heterojunction bilayer composites, evidenced by the improved lap shear strength, elongation at break, and toughness. These advancements were attributed to the interfacial interactions at the metal-polymer interface. This research underscored the significance of targeted surface treatment and the judicious selection of coupling agents in optimizing the interfacial adhesion and overall performance of metal-polymer composites, offering valuable insights for the fabrication of materials where reduced weight and enhanced durability are paramount.

Mixed-Material Feedstocks for Cold Spray Additive Manufacturing of Metal–Polymer Composites

High-performance polymers such as poly(ether ether ketone) (PEEK) are appealing as composite components for a wide variety of industrial and medical applications due to their excellent thermomechanical properties. However, conventional PEEK metallization methods can often lead to poor quality control, low deposition rate, and high cost. Cold spray is a promising potential alternative to produce polymer–metal composites rapidly and inexpensively due to its relatively mild operating conditions and high throughput. In this study, we investigated the deposition characteristics of metal–polymer composite feedstock, composed of PEEK powder and copper flake in varying ratios, onto a PEEK substrate. Copper-PEEK powder blends were prepared by both hand-mixing and cryogenic milling (cryomilling), which predominantly creates composite particles with micron-scale copper domains coating PEEK particle surfaces. This process non-monotonically affects the relative dominance and length scales of the multiple contributing deposition mechanisms present in mixed-material cold spray. In low-pressure cold spray, deposits showed significant changes in deposition efficiency and composition as a result of milling, with improvements in these characteristics most dramatic at lower Cu fractions. Deposits of a cryomilled blend of nominally 30 vol.% copper in PEEK exhibited minimal porosity under scanning electron microscopy, complete retention of powder composition, and the highest deposition efficiency among all samples tested. Notably, neither neat PEEK nor neat Cu meaningfully deposited at the same mild conditions as this 30 vol.% Cu blend, indicating a synergistic departure from linear mixing rules driven by the relative balance of local deposition interactions (e.g., hard–soft, soft–soft, etc.). Intentional powder and process design toward optimizing this balance may facilitate cold spray metallization applications.

Exploring 3D printing with magnetic materials: Types, applications, progress, and challenges

3D printing, also known as additive manufacturing (AM), represents a rapidly evolving technological field capable of creating distinctive products with nearly any irregular shape, often unattainable using traditional techniques. Currently, the focus in 3D printing extends beyond polymer and metal structural materials, garnering increased attention towards functional materials. This review conducts an analysis of published data concerning the 3D printing of magnetic materials. The paper provides a concise overview of key AM technologies, encompassing vat photopolymerization, selective laser sintering, binder jetting, fused deposition modeling, direct ink writing, electron beam melting, directed energy deposition and laser powder bed fusion. Additionally, it covers magnetic materials currently utilized in AM, including hard magnetic Nd–Fe–B and Sm–Co alloys, hard and soft magnetic ferrites, and soft magnetic alloys such as permalloys and elect­rical steels. Presently, materials produced through 3D printing exhibit properties that often fall short compared to their counterparts fabricated using conventional methods. However, the distinct advantages of 3D printing, such as the fabrication of intricately shaped individual parts and reduced material wastage, are noteworthy. Efforts are underway to enhance the material properties. In specific instances, such as the application of metal-polymer composites, the magnetic properties of 3D-printed products generally align with those of traditional analogs. The review further delves into the primary fields where 3D printing of magnetic products finds application. Notably, it highlights promising areas, including the production of responsive soft robots with increased freedom of movement and magnets featu­ring optimized topology for generating highly homogeneous magnetic fields. Furthermore, the paper addresses the key challenges associated with 3D printing of magnetic products, offering potential approaches to mitigate them.

A review on key factors influencing the electrical conductivity of proton exchange membrane fuel cell composite bipolar plates

AbstractFuel cells are gaining increasing importance as a promising alternative to traditional energy sources, primarily due to their exceptional efficiency and environmental advantages. The electrical performance of proton exchange membrane fuel cells (PEMFCs) largely depends on the effectiveness of proton and electron transport within the cell components. A critical factor impacting this efficiency is the electrical conductivity of polymer‐based bipolar plates (BPPs), which play a fundamental role as current collectors. BPPs in PEMFCs can be made from various materials including coated metallic materials, graphitic materials, and polymer composites. This review exclusively concentrates on polymer composite BPPs. Enhancing the overall cell performance is achievable through the integration of electrically conductive additives into the polymer matrix of these plates. Graphite (GR), carbon black (CB), carbon fibers (CF), carbon nanotubes (CNT), and graphene (Gr) all emerge as highly promising functional materials capable of substantially elevating BPPs performance. This study, among its various objectives, delves into the synergistic effects of these electrically conductive additives and their capacity to enhance the electrical conductivity within polymeric matrices. Furthermore, this review article thoroughly explores the influence of the polymeric matrix, encompassing co‐continuous morphology and processing conditions. In essence, it focuses on the improvement of BPPs electrical conductivity through innovative designs of their polymer‐based composites and nanocomposites and the particular selection of the electrically conductive fillers. The insights derived from this study significantly contribute to a more profound understanding of how to effectively harness the potential of this vital PEMFC component.

IPMC-based actuators: An approach for measuring a linear form of its static equation

Ionic Polymer-Metal Composites (IPMCs) are smart materials used as actuators, sensors, and energy harvesters. They are known as a subset of Electroactive Polymers (EAPs). IPMCs structure is layered with one polymer layer and two of electrodes. In this paper, the actuation behavior of an IPMC sample with platinum electrodes and Nafion-117 polymer is of the interest and two diverse methods have been applied; This microelectromechanical system which is used in this paper is manufactured initially, and then the experimental method was applied besides the finite element method. According to the experimental analysis, the maximum displacement of a cantilever model of the IPMC in various lengths and different amounts of voltages is measured and recorded. The experimental method is used to validate the finite element method results. By using Linear Regression with the Ordinary-Least- Squares method, a linear equation is derived that will provide the maximum displacement of a cantilever beam model of the IPMC in varying lengths and different applied Voltages. This equation can be a special-occasion alteration for the specific application of Poisson- Nernst-Plank equation. This multi-input linear equation can predict ionic polymer-metal composite attitude accurately.